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Keywords: Magnetization; Hard magnetic materials; Crystallization Famorphous systems; Rare-earth alloys Amorphous alloys are conventionally synthesized by rapidly quenching a melt below

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Influence of B content substituting for Al on the magnetic

Nguyen Chaua,*, Nguyen Hoang Luonga, Cao Xuan Huua, Nguyen Xuan Phucb,

Nguyen Huy Danb

a Center for Materials Science, National University of Hanoi, 334 Nguyen Trai, Hanoi, Viet Nam

b Institute of Materials Science, NCST, Hoang Quoc Viet Road, Hanoi, Viet Nam

Abstract

The Nd60Fe30Al10xBx(x ¼ 0; 2, 4, 6, 8 and 10) alloys were prepared by copper mold casting using arc-melting Investigation shows that with increasing B content magnetization and remanence decrease while coercivity and Curie temperature increase The hard magnetic properties are achieved not only in the amorphous state but also in partly crystallizing state r 2002 Elsevier Science B.V All rights reserved

Keywords: Magnetization; Hard magnetic materials; Crystallization Famorphous systems; Rare-earth alloys

Amorphous alloys are conventionally synthesized by

rapidly quenching a melt below the glass transition

temperature Tg; therefore suppressing crystal nucleation

and/or growth The ribbons prepared by rapid

solidifi-cation are usually restricted with a thickness of about

20–50 mm Recently, it was found that multicomponent

metallic alloys can be cast into bulk amorphous

cylinders from the liquid state at cooling rate as low as

1–1001C/s with diameter of several milimeters The

success of synthesizing these bulk amorphous alloys has

been attributed, as proposed by Inoue et al [1], to the

following three empirical rules for the achievement of

large glass-forming ability: (1) multicomponent alloy

systems consisting of more than three components, (2)

significantly different atomic size ratios above about

12% among the main constituent elements, and (3) large

negative heats of mixing among their main elements

These new alloys are of significant technological

importance, promising new engineering applications of

bulk metallic glasses [2]

Inoue et al [3] have extensively studied the

glass-forming ability of Nd90xFexAl10 They found that the

glass-forming ability for these alloys increases with

increasing iron content x and reaching a maximum for

x ¼ 20; and decreases with further increase of the iron amount In the papers [1–3] the authors succeeded in finding Nd–Fe–Al and Pr–Fe–Al bulk amorphous alloys with hard magnetic properties at room temperature The aim of this paper is to present study of the influence of B content substituting for Al on the glass-forming ability of Nd60Fe30Al10xBxas well as the hard magnetic properties of these alloys

Ternary Nd60Fe30Al10xBx(x ¼ 0; 2, 4, 6, 8 and 10) alloys were prepared by arc-melting in a mixture of Nd,

Fe, Al and B with a purity of 99.9% in an argon atmosphere From the pre-alloyed ingots, the parallele-piped samples (dimensions 3  3  70 mm3) were pre-pared by suction-cast of the molten alloy into copper mold with water cooling The structure of as-cast samples was examined by X-ray diffractometer D5005, Bruker, using Cu-Ka radiation with the wavelength

l ¼ 1:54056 (A The composition of alloy was determined

by energy dispersion spectrometer (EDS) included in scanning electron microscopy 5410LV, Jeol The ther-mal stability associated with crystallization and melting temperature was determined by differential scanning calorimetry (DSC) using apparatus SDT 2960, TA Instruments, with a heating rate of 201C/min Magne-tization and hysteresis loops under an applied magnetic

*Corresponding author Tel./fax: +84-4-858-9496.

E-mail address: chau@cms.edu.vn (N Chau).

0304-8853/02/$ - see front matter r 2002 Elsevier Science B.V All rights reserved.

PII: S 0 3 0 4 - 8 8 5 3 ( 0 1 ) 0 1 2 7 5 - 6

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field up to 13.5 kOe were measured by a vibrating

sample magnetometer DMS 880, Digital Measurement

Systems

Fig 1 shows the X-ray dispersion spectrum for

Nd60Fe30Al10sample measured by EDS This spectrum

indicates the elements existing in our sample As can be

seen in this figure, besides the three constituent elements

Nd, Fe, Al, in the sample there is a small amount of

oxygen which could be related to the purity of starting

materials as well as to some oxidation during sample

preparation The analysis based on the X-ray dispersion

spectrum showed that the alloy has the nominal

composition

X-ray diffraction patterns taken from cast

parallele-piped rods at cast surface indicate that cast surfaces of

all rods prepared by suction-casting into copper molds

with water cooling are largely crystalline, probably due

to crystallization nucleations originating from copper

mold wall To study the variation of crystallinity with

respect to position within the samples, we have taken

X-ray diffraction patterns at depth d ¼ 0:2 mm beneath

the surface of the samples The results are shown in Fig 2 X-ray diffraction scans reveal the broad peak around 2y ¼ 30:51; indicating the change of amorphous– crystalline character with increasing depth in the rods This is in agreement with results presented in Ref [4] for

Nd60Fe30Al10 alloy Also, there could be a critical cooling rate which allows the samples to become bulk amorphous In order to investigate the influence of cooling rate of the melts on their atomic structure, we have remelt the ingots in quartz tubes (which initially have been evacuated with high vacuum and then filled with Ar gas) Then the remelts have been quenched in water, oil and air, corresponding to average estimated cooling rate of 1001C/min, 301C/min and 101C/min, respectively The X-ray diffraction analysis showed that the surface of the samples is partly crystalline but the sample quenched in the oil exhibits a more amorphiza-tion compared to other samples Thus it is very difficult

to establish the optimal and uniform cooling rate for the melts to be in amorphous state in whole bulk samples regardless of the position within the samples

The DSC curves for all as-cast samples show that with increasing B content the sharpness of the crystallization peak decreases In other words, large fraction of volume

of the samples is already crystalline These results on the influence of B content on the amorphous character of the alloys are in good agreement with those obtained by X-ray diffraction analysis (see Fig 2) It is interesting to note that in the sample with x ¼ 0 there exists a glass state before crystallization, and this state is not clearly seen in the DSC curves and disappearing with increasing

B content Thus we observe the decrease of glass-forming ability in Nd60Fe30Al10xBxalloys with increas-ing x:

The hysteresis loops of the Nd60Fe30Al10xBxalloys have been measured at room temperature Representa-tive hysteresis loops for the samples with x ¼ 6; 8 and 10 are shown in Fig 3 With increasing B content, both magnetization at 13.5 kOe and remanence decrease,

Fig 1 X-ray dispersion spectrum for as-cast Nd 60 Fe 30 Al 10

alloy.

Fig 2 X-ray diffraction patterns taken from cast rod at depth

d ¼ 0:2 mm (from cast surface) of Nd Fe Al B alloys.

Fig 3 Hysteresis loops of as-cast samples Nd 60 Fe 30 Al 10x B x

(x ¼ 6; 8, 10) at room temperature.

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whereas coercivity Hc increases It seems that the

substitution of B for Al leads to the enhancement of

hard magnetic, probably Nd2Fe14B, phase, causing the

increase of Hc:

Magnetization of the Nd60Fe30Al10xBxsamples has

been measured as a function of temperature at 1 kOe,

showing that the Curie temperature increases with

increasing B content Namely, Curie temperatures for

samples with x ¼ 0; 2, 4, 6, 8 and 10 are 477, 480, 480,

484, 486 and 494 K, respectively

Fig 4 shows hysteresis curves for Nd60Fe30Al10

prepared with different cooling rates for the melt As

can be clearly seen, water quenched (with highest cooling rate) sample exhibits the best hard magnetic properties with coercivity Hc¼ 3120 Oe compared to the value of Hc equal to 1980 and 1590 Oe for the samples cooled in oil and in air, respectively We note that the fraction of crystallization in this sample is higher According to Inoue et al [3], the hard magnetic properties at room temperature are obtained only for the bulk amorphous alloy However, as indicated above,

in our case partly bulk amorphous samples always exhibit hard magnetic properties at room temperature The authors are grateful to the Vietnam National Program for Natural Sciences for financial support Research performed within the Vietnamese-US coopera-tion project supported by the US Nacoopera-tional Science Foundation

References

[1] A Inoue, T Zhang, A Takeuchi, IEEE Trans Magn 33 (1997) 3814.

[2] A Inoue, Mater Sci Eng A 226–228 (1997) 357 [3] A Inoue, T Zhang, A Takeuchi, Sci Rep RITU A 44 (1997) 261.

[4] N.H Dan, N.X Phuc, V.H Ky, N.M Hong, N Chau, N.H Luong, C.X Huu, R.W McCallum, M.J Kramer, A.S O’Connor, K.W Dennis, L.H Lewis, L.D Tung, presented at the Materials Research Society Spring Meeting,

SA, USA, April 16–20, 2001, submitted for publication Fig 4 Hysteresis loops of Nd 60 Fe 30 Al 10 prepared with

differ-ent cooling rates from the melt.

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