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POWER TRANSMISSIONwith BELTS & CHAINS... Belts – UsagesThe analysis of this system is very similar to that of the ideal gear train: in this case, the RELATIVE MOTION of both shafts is IN

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Các thông số làm việc chủ yếu của bộ truyền đai

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= e f.α f: hệ số ma sát

α: góc ôm

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σ u = ɛ E ɛ: độ dãn dài tương đối của thớ đai ngoài cùng so với lớp trung hòa

E: modul đàn hồi của vật liệu

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: hệ số tải trọng 1-1.25

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POWER TRANSMISSION

with BELTS & CHAINS

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Belts – Usages

The analysis of this system is very similar to that of the ideal gear train: in this case, the RELATIVE MOTION of both shafts is IN THE SAME DIRECTION

Belts are used to connect two rotating item Usages are as source of motion

(conveyors system) or as a high efficiency power transmission

- a conveyor belt is one application where the belt is adapted to continually carry

a load between two points

- power transmission is achieved by specially designed belts and pulleys The demands on a belt drive transmission system are large and this has led to many variations on the theme

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Belts – conveyorsTypical construction of a belt conveyor

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Belts – Power transmission

High speed

Layout of the transmission can be designed to match engineering needs.

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Flat belts for power transmissionFlat belts:

- Simple construction

- Low cost

- High flexibility

- High tolerance to overload

- Good resistance in abhrasive

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Flat belts - pulleys

Main problem for flat belts is the belt to go

off the pulley.

Crowned pulleys are used to prevent off

tracking

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Trapezoidal belts - Overview

The "V" shape of the belt tracks in a mating

groove in the pulley (or sheave), with the

result that the belt cannot slip off.

The belt also tends to wedge into the

groove as the load increases — the greater

the load, the greater the wedging action —

improving torque transmission and making

the vee belt an effective solution.

For high-power requirements, two or more

vee belts can be joined side-by-side in an

arrangement called a multi-V, running on

matching multi-groove sheaves.

Good resistance to overloads

Timing between sheaves may not be

accurate

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SYNCHRONOUS BELTS (TIMING BELTS)

Synchronous belts are toothed belts where timing is guaranteed by the

presence of the teeth Load is transferred both by the teeth and the belt core.

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Synchronous belts – Shape of teeth

Purpose of tooth optimization is:

- Decrease of noise

- Increase of maximum load

- Increase of life (less wear)

- Increase of maximum speed

Each profile has its own characteristics

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SYNCHRONOUS BELTS – TOOTHED PULLEYS

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Synchronous belts – Some formulas

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Belts – dynamic considerations

θ

f e T

T

=

2

The variation of the tension of a belt along the driving pulley can be expressed

by the following formula:

Where:

angle winding

factor friction

exit pulley

at tension

exit pulley

at tension 2

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Belts – dynamic considerations

It is possible to increase the transmitted torque by:

- increasing the friction factor

- increasing the winding angle -> Usage of tensioning wheels

The trasmission ratio equals the ratio of the teeth of the driven pulley and of the driver pulley

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Transmissions - summary

wheel Spur gears Flat belts Trapezoidal belts Toothed belts Chains

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