Remove and Replace one side Lower Control Arm 2.20 3.. Remove one side Front Strut Assembly 1.10 4.. Install one side Front Strut Assembly 1.30 7... Remove and replace the lower contr
Trang 1Test Project Automobile Technology Task B – Steering and Suspension TP33_10VN_actual
Member Country : All Members
Trang 2Competitor Instructions - Automobile Technology
B Instructions to Competitor
Marking Summary
1 Health, Safety and House keeping 1.80
2 Remove and Replace one side Lower Control Arm 2.20
3 Remove one side Front Strut Assembly 1.10
4 Replace Front Strut Assembly 1.20
5 Install one side Front Strut Assembly 1.30
7 Print out Results 0.20
8 Wheel balancing on one Wheel 1.30
9 Using M-MDS to check faults stored 0.60
Trang 3You are required to
- Observe occupational health & safety standards
- Only ask necessary questions
- Not speak to the public while competing
- Comply with Experts instructions
- Ensure Name on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page
Remark: Vehicle/Model: Mazda2 1.5 A/T , 2014 Model Year
B
Y ou are required to:
1 Use safe working procedures at all times.
2 Ensure that the steering and suspension systems are in a safety condition
3 Remove and replace the lower control arm as instructed by the judge
4 Remove one side of the front strut as instructed by the judge.
5 Remove and replace the Strut with the service tools provided
6 Perform a four wheel alignment Print out the readings before and after
7 Perform tire changing on one extra spare wheel as instructed by the judge
8 Perform wheel balancing on one extra spare wheel as instructed by the judge
9 Perform check on the EPS Control Module (Electric Power Steering) with M-MDS (Mazda-Modular Diagnostic System)
Trang 4Form 5 - Automobile Technology Competitor Name Country Code Task Marking Scale
B Steering & Suspension Marking Summary
1 Health, Safety and House keeping 1.80
2 Remove and Replace one side Lower Control Arm 2.20
3 Remove one side Front Strut Assembly 1.10
4 Replace Front Strut Assembly 1.20
5 Install one side Front Strut Assembly 1.30
6 Wheel Alignment 6.30
7 Print out Results 0.20
8 Wheel balancing on one Wheel 1.30
9 Using M-MDS to check faults stored 0.60
Time Keeping
Familiarization Competition Breaks
Start Start Start
Stop Stop Stop
Experts Signatures
Trang 5Competitor Name Country Code Task Marking Scale
1.15 Checking when lift-up/down the
2.9 Install and Tighten Flange Bolt &
Trang 6Competitor Name Country Code Task Marking Scale
3.1 Remove wheel sensor Harness clip 0.10 0
3.2 Remove brake hose bracket 0.20 0
3.5 Remove Front strut assembly 0.30 0
4.1 Remove coil spring from Front Strut 0.40 0
4.4 Tighten Strut nut to torque 0.30
5.1 Install Front Strut Assembly into vehicle 0.20 0
5.4 Install wheel sensor Harness clip 0.10 0
5.5 Install brake hose bracket 0.10 0
5.6 Re-fit wheel and tighten to torque 0.30 0
Trang 76 Wheel Alignment Yes No Actual Remark
6.1 Check tire pressures and correct it if
6.4 Remove one side tie-rod end 0.10
6.5 Install one side tie-rod end 0.10
6.6 Check lower ball joints unloaded 0.20 0
6.9 Mount Wheel Clamps correctly 0.20 0
6.10 Handle Sensors with care 0.20 0
6.12 Perform all wheels “run-out”
6.13 Position turntable correctly 0.20 0
6.16 Position Rear Wheels Slip Plate 0.20 0
6.19 Set levelling sensor to centre position 0.20 0
6.20 Use brake pedal depressor 0.20 0
6.23 Centre Steering Wheel Straight ahead
6.24 Print out wheel alignment results 0.10 0
6.26 Perform Front Toe adjustment 0.20 0
6.27 Tighten Front Tie-rod end lock nut 0.20 0
6.28 Check steering wheel in centre position 0.10 0
6.29 Check Camber from print out 0.10 0
6.30 Check Caster from print out 0.10 0
6.32 Tighten tie rod lock nut 0.20 0
6.33 Check steering wheel position 0.10 0
6.34 Second print out (after adjustment) 0.10 0
6.38 Remove brake pedal depressor and
Trang 8Competitor Name Country Code Task Marking Scale
7.1 Print out result before Wheel Alignment 0.10 0
7.2 Print out result after Wheel Alignment 0.10 0
8.1 Mount the wheel on balancing machine
8.2 Set rim distance correctly 0.20 0
8.4 Set rim diameter correctly 0.20 0
8.6 Second balancing attempt 0.20*
8.7 Remove the tire from the balancing
9.3 Perform quick test to check for fault