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Proto tech pack FASHION MERCHANDISING orient craft limited manesar

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Tech pack received consisting of GSS Graded Spec Sheet and all the details of the style e.g., trim & construction details 2.. Tech pack sent to the sampling department for development o

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FASHION MERCHANDISING

Orient Craft Limited, Manesar

By Akhil Tyagi (2) Haqiqat Ali (12)

Md Jawed Akhtar (15)

Sumit Sinha (27)

DFT - 5

Under the guidance of

V Priyadarshini

Associate Professor

DFT

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Introduction

 Established in 1978

 One of the largest Export House in India

 Turnover of around 725 crores

 Deal with US and European buyers

 21 manufacturing units in and around Delhi

 strength of 25000 workers.

 Major clients- Tommy Hilfiger, Gap, Macy's, Dillards, Marks and Spencer, Esprit, Armani, DKNY, Ann Taylor, United Colors of Benetton, LEVIS and Debenhams

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Process flow of Merchandising

1 Tech pack received consisting

of GSS (Graded Spec Sheet) and

all the details of the style e.g.,

trim & construction details

2 Tech pack sent to the sampling department for

development of the proto sample

3 Fabric consumption along

with mini markers from CAD

4 Cost calculation/ Final Costing

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5 Confirming Purchase

Order (PO) and receival 6 ordered based on PO Bulk fabric and trims

quantity

7 Getting fit sample

approved

8 Fabric Performance Testing (FPT) to conform to buyer standards

9 Getting size set

samples approved

10 Preparing the cutting ticket in PPC and handing it over to Cutting department

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11 Pilot run 12 Bulk Production

begins

13 Getting Top of

Production (TOP) samples

approved

1.5 Order shipment

14 Follow up/ Regular tracking and update

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Sampling flow

Proto Tech pack – The initial informative sheet which

encompasses all specifications required for the development

of a proto sample

Proto sample :- made on substitute fabrics, using available accessories and then checked on the dress form Further the quality checker checks the sample, and makes the necessary changes pertaining to the fit, the drape, the style details etc

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Fit sample : fit of the garment assumes importance here It is usually done on

actual fabrics and substitute trims and accessories and sent to the buyer for necessary alterations to be made

Size set samples : Size Set Sample - done as per the buyer requests and

equivalent to the pre production sample except that it is done in all the sizes

Top of Production (TOP) samples : done on the actual fabric using the actual

trims and the fit has to be perfect It is simply a example to the actual

production

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Time and action plan

1 Proto Tech pack Received form the buyers

2 Proto sample

2-3 days for domestic buyers and 5-6 days for foreign buyers 2 samples

3 Fit sample

Starts after 1-2 days, takes 2-3 days for domestic buyers and 5-6 days for foreign buyers

1-2 samples

4 Size set samples 1-2 days 1 from each size

5 Top of Production

(TOP) samples 1 day.Approved in a day 8-10 and best 2 are sent

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Proto tech pack

 Proto tech pack.xls

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