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Ebook Safety and quality issues in fish processing

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Part 1 Ensuring product safety, quality analysis part 2, part 3 Improving quality in the supply chain,... are the main contents of the in three parts "Ebook Safety and quality issues in fish processing". Each reference peers

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Safety and quality issues in fish processing

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Details of these books and a complete list of Woodhead’s food science, technology and nutrition titles can be obtained by:

• visiting our web site at www.woodhead-publishing.com

• contacting Customer Services (email: sales@woodhead-publishing.com; fax: +44 (0) 1223 893694; tel.: +44 (0) 1223 891358 ext 30; address: Woodhead Publishing Limited, Abington Hall, Abington, Cambridge CB1 6AH, England)

If you would like to receive information on forthcoming titles in this area, please send your address details to: Francis Dodds (address, tel and fax as above; e-mail:

francisd@woodhead-publishing.com) Please confirm which subject areas you are interested in

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Safety and quality issues in

fish processing

Edited by

H Allan Bremner

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Published by Woodhead Publishing Limited

Abington Hall, Abington

Cambridge CB1 6AH

England

www.woodhead-publishing.com

Published in North America by CRC Press LLC

2000 Corporate Blvd, NW

Boca Raton FL 33431

USA

First published 2002, Woodhead Publishing Limited and CRC Press LLC

ß 2002, Woodhead Publishing Limited

The authors have asserted their moral rights

This book contains information obtained from authentic and highly regarded sources Reprinted material is quoted with permission, and sources are indicated Reasonable efforts have been made to publish reliable data and information, but the authors and the publishers cannot assume responsibility for the validity of all materials Neither the authors nor the publishers, nor anyone else associated with this publication, shall be liable for any loss, damage or liability directly or indirectly caused or alleged to be caused by this book

Neither this book nor any part may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, microfilming and recording, or by any information storage or retrieval system, without permission in writing from the publishers

The consent of Woodhead Publishing Limited and CRC Press LLC does not extend

to copying for general distribution, for promotion, for creating new works, or for resale Specific permission must be obtained in writing from Woodhead Publishing Limited or CRC Press LLC for such copying

Trademark notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation, without intent to infringe

British Library Cataloguing in Publication Data

A catalogue record for this book is available from the British Library

Library of Congress Cataloging-in-Publication Data

A catalog record for this book is available from the Library of Congress

Woodhead Publishing Limited ISBN 1 85573 552 0

CRC Press ISBN 0-8493-1540-9

CRC Press order number: WP1540

Cover design by The ColourStudio

Project managed by Macfarlane Production Services, Markyate, Hertfordshire

(macfarl@aol.com)

Typeset by MHL Typesetting Limited, Coventry, Warwickshire

Printed by TJ International, Padstow, Cornwall, England

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List of contributors xiii

1 Introduction 1

H Allan Bremner, Allan Bremner and Associates, Mount Coolum Part 1 Ensuring safe products 3

2 HACCP in the fisheries industry 5

D R Ward, North Carolina State University, Raleigh 2.1 Introduction 5

2.2 HACCP principles 7

2.3 Hazards 10

2.4 Developing and implementing HACCP plans 11

2.5 Sanitation standard operating procedures (SSOPs) 13

2.6 The new millennium 15

2.7 Conclusion 16

2.8 References 16

3 HACCP in practice: the Thai fisheries industry 18

S Suwanrangsi, Thai Department of Fisheries, Bangkok 3.1 Introduction 18

3.2 The development of HACCP systems in Thailand 19

3.3 HACCP methodology 20

3.4 Common problems in HACCP implementation 22

3.5 Future trends 26

Contents

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3.6 Sources of further information and advice 27

Appendix: Documented HACCP-based Quality Program 29

4 HACCP in the fish canning industry 31

L Ababouch, FAO, Rome 4.1 Introduction 31

4.2 The canning process, safety and spoilage 32

4.3 The regulatory context 34

4.4 Hazards in fish canning 35

4.5 Spoilage of canned fish 39

4.6 The application of GMP in the fish canning industry 43

4.7 The application of HACCP in the fish canning industry 43

4.8 Future trends 51

4.9 Sources of further information and advice 51

4.10 References and further reading 51

5 Improving the control of pathogens in fish products 54

L Nilsson and L Gram, Danish Institute for Fisheries Research, Lyngby 5.1 Introduction 54

5.2 Microbial health hazards in fish products 55

5.3 Traditional preservation strategies 58

5.4 New preservation strategies 60

5.5 Biological preservation 62

5.6 Use of lactic acid bacteria for food fermentation 72

5.7 Non-thermal food processing techniques 72

5.8 Conclusion and future trends 73

5.9 References 74

6 Identifying allergens in fish 85

S Yamada and E Zychlinsky, Hitachi Chemical Diagnostics Inc., Mountain View; and H Nolte, University of Copenhagen 6.1 Introduction: the pattern of fish allergy 85

6.2 Materials and methodology for identifying allergens: the case of tuna 87

6.3 Analyzing results 89

6.4 Future trends 92

6.5 Sources of further information and advice 92

6.6 References 93

7 Identifying heavy metals in fish 95

J Oehlenschla¨ger, Institute for Fishery Technology and Quality, Hamburg 7.1 Introduction 95

7.2 Mercury 97

vi Contents

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7.3 Lead 100

7.4 Cadmium 102

7.5 Copper 104

7.6 Zinc 105

7.7 Tin 105

7.8 Aluminium 106

7.9 Future trends 107

7.10 Sources of further information and advice 107

7.11 References 108

8 Fishborne zoonotic parasites: epidemiology, detection and elimination 114

K D Murrell, Danish Centre for Experimental Parasitology, Frederiksberg 8.1 Introduction 114

8.2 Parasites of marine fish 115

8.3 Parasites of freshwater fish: nematodes 118

8.4 Parasites of freshwater fish: cestodes 119

8.5 Parasites of freshwater fish: trematodes 123

8.6 Prevention and decontamination: marine fish 128

8.7 Prevention and decontamination: freshwater fish 132

8.8 Future trends 137

8.9 References 138

9 Rapid detection of seafood toxins 142

G Palleschi, D Moscone, L Micheli and D Botta, University of Rome 9.1 Introduction 142

9.2 Immunosensors 143

9.3 Domoic acid detection 144

9.4 Okadaic acid detection 147

9.5 Saxitoxin detection 151

9.6 Prototype evaluation 156

9.7 Conclusion and future trends 156

9.8 References 157

9.9 Acknowledgement 160

Part II Analysing quality 161

10 Understanding the concepts of quality and freshness in fish 163

H Allan Bremner, Allan Bremner and Associates, Mount Coolum 10.1 Introduction 163

10.2 Quality and freshness as concepts 164

10.3 Other approaches to concepts of quality 167

10.4 Quality as a driving force 169

Contents vii

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10.5 Freshness 170

10.6 Safety 170

10.7 Future trends 171

10.8 References 171

11 The meaning of shelf-life 173

A Barbosa, University of Porto; H Allan Bremner, Allan Bremner and Associates, Mount Coolum; and P Vaz-Pires, University of Porto 11.1 Introduction: the concept of shelf-life 173

11.2 The beginning of shelf-life 174

11.3 The end of shelf-life 176

11.4 Are there several shelf-lives? 178

11.5 Do we need the expression shelf-life? 184

11.6 Future trends 184

11.7 Sources of further information and advice 186

11.8 References 187

12 Modelling and predicting the shelf-life of seafood 191

P Dalgaard, Danish Institute for Fisheries Research, Lyngby 12.1 Introduction 191

12.2 Modelling of shelf-life and quality attributes determined in product storage trials 192

12.3 Modelling of microbial kinetics 199

12.4 Validation of shelf-life models 208

12.5 Application software 211

12.6 Future trends 212

12.7 References 213

13 The role of enzymes in determining seafood color, flavor and texture 220

N Haard, University of California, Davis 13.1 Introduction: the importance of enzymes in postmortem fish 220

13.2 Enzymes in fish myosystems 221

13.3 Postmortem physiology 223

13.4 Biochemical changes in post-rigor muscle 226

13.5 Enzymes and seafood color and appearance 230

13.6 Enzymes and seafood flavor 233

13.7 Enzymes and seafood texture 235

13.8 The use of enzymes in seafood processing and quality control 238

13.9 Enzymes as seafood processing aids 238

13.10 References 243 viii Contents

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14 Understanding lipid oxidation in fish 254

I P Ashton, Unilever R&D, Sharnbrook 14.1 Introduction 254

14.2 The role of lipolysis in rancidity development 256

14.3 Lipid oxidation reactions 261

14.4 Methods to control lipid oxidation and off-flavour development in fish 267

14.5 The direct application of antioxidant(s) to fish 267

14.6 Modification of the diet of farmed fish 272

14.7 Modified atmosphere and vacuum packaging 273

14.8 The effects of freezing 274

14.9 Conclusion and future trends 275

14.10 Sources of further information 276

14.11 References 277

14.12 Acknowledgements 285

Part III Improving quality within the supply chain 287

15 Quality chain management in fish processing 289

M Frederiksen, Danish Institute of Fisheries Research, Lyngby 15.1 Introduction: the fish supply chain 289

15.2 Definitions 291

15.3 Organising quality chains 293

15.4 An open price settling system 295

15.5 Quality assurance systems 296

15.6 Maintaining the cold chain 296

15.7 Product traceability 297

15.8 Inspection 298

15.9 Organising a chain management system 299

15.10 A common chain management philosophy 299

15.11 Communication and cooperation 301

15.12 Developing quality chains 302

15.13 Future trends 305

15.14 References 306

16 New non-thermal techniques for processing seafood 308

M Gudmundsson and H Hafsteinsson, Technological Institute of Iceland, Reykjavik 16.1 Introduction 308

16.2 The potential application of high pressure 308

16.3 Effect on microbial growth 309

16.4 Effect on seafood quality 310

16.5 Other uses of high pressure and future trends 317

16.6 The potential application of high-intensity pulsed electric fields (PEF) 318

Contents ix

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16.7 Effect on microbial growth 319

16.8 Effect on seafood quality 320

16.9 Future trends in PEF 321

16.10 References 323

16.11 Acknowledgement 329

17 Lactic acid bacteria in fish preservation 330

G M Hall, Loughborough University 17.1 Introduction 330

17.2 The lactic acid bacteria (LAB) 330

17.3 Inhibitory effects 332

17.4 Probiotic effect 334

17.5 LAB fermentation of foods 335

17.6 LAB fermentation of fish 337

17.7 LAB in ensilation 343

17.8 LAB fermentation of food fish 345

17.9 Future trends 346

17.10 Sources of further information and advice 346

17.11 References 347

18 Fish drying 350

P E Doe, University of Tasmania, Hobart 18.1 Introduction 350

18.2 The drying process 351

18.3 Spoilage of smoked, cured and dried fish 351

18.4 Water activity and its significance 352

18.5 Drying methods 354

18.6 Dried and cured fish products 354

18.7 Recent developments 355

18.8 Quality assurance and control 356

18.9 References 358

19 Quality management of stored fish 360

E Martinsdo´ttir, Icelandic Fisheries Laboratories, Reykjavik 19.1 Introduction: quality indices for fish 360

19.2 Guidelines for sensory evaluation of fish 361

19.3 Sensory evaluation of fish 363

19.4 Developing a quality index 367

19.5 Using quality indices in storage management and production planning 369

19.6 Keeping fish under different storage conditions 370

19.7 Future trends 371

19.8 References 374

19.9 Acknowledgements 378

x Contents

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20 Maintaining the quality of frozen fish 379

N Hedges, Unilever R&D, Sharnbrook 20.1 Introduction 379

20.2 Frozen supply chains 380

20.3 Freezing of fish tissue 381

20.4 Texture and flavour changes on frozen storage 383

20.5 Texture changes on frozen storage 384

20.6 Flavour changes on frozen storage 389

20.7 Pre-freezing factors influencing storage stability 392

20.8 The effect of freezing rate 397

20.9 Summary 398

20.10 Future trends 399

20.11 Further reading 400

20.12 References 400

21 Measuring the shelf-life of frozen fish 407

H Rehbein, Institute of Fishery Technology and Fish Quality, Hamburg 21.1 Introduction 407

21.2 Deterioration in frozen fish 407

21.3 Indicators of deterioration in frozen fish 411

21.4 Biochemical indicators 412

21.5 Physical indicators 415

21.6 Sensory assessment 417

21.7 Conclusions 419

21.8 References 419

22 Enhancing returns from greater utilization 425

A Gildberg, Norwegian Institute of Fisheries and Aquaculture Research, Tromsø 22.1 Introduction: the range of byproducts 425

22.2 Physical products 427

22.3 Products from enzymatic modifications 430

22.4 Functional and pharmaceutical byproducts 435

22.5 Useful enzymes 438

22.6 Future trends 440

22.7 Sources of further information and advice 441

22.8 References 442

23 Species identification in processed seafoods 450

C G Sotelo and R I Pe´rez-Martı´n, Instituto de Investigaciones Marinas, Vigo 23.1 Introduction: the importance of species identification 450

23.2 The problem of species identification in seafood products 451

23.3 The use of biomolecules as species markers 452

Contents xi

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