What is Sewing Machine?• A sewing machine is a machine used to stitch fabric and other materials together with thread.. • A sewing machine is a textile machine used to stitch fabric, c
Trang 1Ashikur Rahman Ranok
Bgmea University of fashion &
Technology(BUFT)
Trang 2What is Sewing Machine?
• A sewing machine is a machine used to stitch
fabric and other materials together with thread.
• A sewing machine is a machine which does all
the stitches automatically, so it's easier and quicker than hand stitching.
• A sewing machine is a textile machine used to
stitch fabric, cards and other material together with thread.
Trang 31 Basic sewing machines in garments industry are used for numerous applications.
2 Generally available in three versions :
i Sewing with light materials.
ii Sewing with medium materials.
iii Sewing with heavy materials.
3 Speed up to 6000 s.p.m with electronic controls for acceleration.
4 Electronically controlled thread cutting, needle positioning, back tacking mechanism through the foot pedal, foot lifting system available in this machines.
5 Programmable sewing sequence via a micro processes for repetitive operation.
6 A great variety of feed systems, attachments and apparatus available to make the machine more versatile.
Features of Basic Sewing Machines
Trang 4According to the operating system, there are two types of
sewing machines:
1 Manually operated sewing machines :
Driven by physical energy.
Used for domestic and tailoring purposes.
Less production, but more laborious.
Trang 5Electrically operated/Industrial Sewing
Machines
At present there are used two types of electrically operated
sewing machines in garments industry :
o Semi-automatic electrical sewing machines.
o Computerized sewing machines.
Most common manufacturer of electrical/industrial sewing
machines (semi-automatic) are given below: Brand Name Made in
JUKI Japan BROTHER Japan SINGER England BUTTERFLY China SiRUBA Taiwan
There are various types of electrically operated or
Trang 6o No of needle : generally 1 needle or 2 needles.
o SPM : 1500 – 5500.
o Stitch Length : 5 mm in Juki DDL 5500 Model.
o Automatic thread cutting and bobbin winding.
o Edge cutting system.
o More secured sewing.
o Most commonly used for sewing of woven
garments.
1 Lock Stitch or Plain Stitch Sewing Machine
Trang 7Fig 1 : Lock Stitch Machine
Trang 8o Two types : Single Chain Stitch and
Double Chain Stitch.
o No of needle: One or more
o No of thread : One or more
o SPM : 1800 – 6000
o Stitch Length : 1.4 mm to 4.5 mm
o Automatic thread trimmer.
o Various types of feed mechanism is
adjusted to the machine.
o Used for both woven and knitted fabrics,
specially to sew jeans or denim wears.
2 Chain Stitch Sewing Machine
Trang 9Fig 2 : Chain Stitch
Machine
Trang 10• No of needle: 1 or 2.
• No of threads : 2 - 5.
• SPM : 6500 – 8500.
• Stitch Length : 4mm (maximum) and it
can be adjusted by push button.
• Stretching : Maximum 1: 0.6 and
Gathering : Maximum 1:4
• Used for sewing both woven and knitted
goods, but extensively used for knitted goods.
3 Over Lock/Over Edge Sewing Machine
Trang 11Fig 3 : Over Lock/Over Edge Sewing
Machine
Trang 12 Special modification of lock stitch
garments, such as elastic, tape, pipe etc.
4 Zigzag Lock Stitch Sewing Machine
Trang 13Fig-4 : Zigzag Lock Stitch Sewing
Machine
Trang 14 No of needle: up to 4
No of threads : 4 to 9
SPM : 6000
Stitch Density: 8 to 16 per inch
Thread consumption of this machine
is very high So very expensive
machine.
Used for knitted garments But it can
be also used for woven garments.
5 Flat Lock Sewing Machine
Trang 15Fig-5 : Flat Lock Sewing Machine
Trang 16 Curved needle is used.
Security is high for 2 thread blind stitch
machine.
Very expensive.
Widely used for hemming and facing attaching.
6 Blind Stitch Sewing Machine
Trang 17Fig-6 : Blind Stitch Sewing Machine
Trang 18 Stitch Group : Lock or Chain may be used.
For heavy fabric, hole is cut before
sewing.
For lighter fabric, hole is cut after sewing.
Arrangement of stitch density being
increased or reduced.
To raise the stitch is called ‘Gimp’.
7 Button Holing Machine
Trang 19Fig-7 : Button Holing Machine
Trang 20 Produces lock stitch, chain stitch or hand stitch.
Button positioning can be automatic.
Sewing is according to the hole in button and may be cross or parallel.
In fully automatic machines, button feeding and positioning inside the button clamp is performed by a hopper and pipe.
8 Button Attaching Machine
Trang 21Fig-8 : Button Attaching
Machine
Trang 22 Cyclic machine of strong sewing in very short length.
After making tack stitch in short length (1-2cm), cover stitch (zigzag) is made on tack stitch and the no of cover stitch.
Used for sewing of belt loops, closing the ends of button holes, for increasing strength at the ends of the pocket.
9 Bar Tack Machine
Trang 23Fig-9 : Bar Tack Machine
Trang 24 Used for very fast and accurate sewing.
Very expensive and require very efficient operator, so
rarely used in our country.
Some examples of mostly used computerized sewing
machines are given below :
• Computer Controlled Cycle Machine with large Sewing
Area.
• Cylinder Bed Machine with Automatic threads Trimming.
• 1-Needle, lock stitch unison feed machine with double
capacity.
• 1-Needle, lock stitch portable Sewing machine with
Automatic thread Trimmer.
• 2-Needle, 2/3/4 thread over lock sewing machine with
built-in rolled hemming and differential feed.
• Automatic Jeans pocket setter with new automatic bobbin winder/changer.
• 3-Needle, plain feed double loop seam machine with
Tractor type presser foot.
• High speed, lockstitch, buttonhole machine.
Computerized Sewing Machine
Trang 25Fig-10 : Computerized Sewing
Machine
Trang 26The following maintenance points are to be considered
carefully:
1 Machine should be cleaned every day.
2 Essential parts of the machine should be lubricated or oiled regularly.
3 Needle should be adjusted carefully.
4 Needle thread, bobbin thread or looper thread should be
threaded correctly and their tension should be adjusted.
5 The pressure of pressure of pressure foot should be adjusted
6 Stitch density should be adjusted.
7 Switching (on/off) should be proper.
8 Machine should be handled according to instruction.
9 The hand wheel should always be rotated towards the
operator.
10.Bobbin thread should be wound in uniform tension.
11.During fabric feed and with drawl, the needle should be
picked at the top most position and the pressure foot is
Trang 27Thanks to All