• It is the cheapest and simplest type to manufacture as it is made from a single piece of metal • The bearded needle is essentially a frame needle, the needles being fixed to move Bread
Trang 1KNITTING NEEDLE
By Suneel Talekar- sr Faculty- SOFT-Pune
Trang 2the hook opening and
closing device
a system allowing the needle to move and form the loop.
the hook, which takes and retains the
thread to be looped
Trang 3• The bearded or spring needle
was the first type of needle to be produced
• It is the cheapest and simplest
type to manufacture as it is made from a single piece of metal
• The bearded needle is essentially
a frame needle, the needles being fixed to move
Breaded needle
FEATURES
Trang 4• The head , where the stem is turned into a hook to draw the new loop through the old loop.
• The beard , which is the curved downwards
continuation of the hook that is used to separate the trapped new loop inside from the old loop as
it slides off the needle beard.
• The stem , around which the needle loop is
formed.
• The eye , or groove, cut in the stem to receive the pointed tip of the beard when it is pressed, thus enclosing the new loop.
• The shank , which may be bent for individual
location in the machine or cast with others in a metal ‘lead’.
Breaded needle
PARTS
Trang 5BREADED NEEDLE AND KNITTING MACHINE PARTS
Breaded needle
Trang 6Knitting action
The rest position Backward swing and overlap shog (b, c) The return swing and second rise (c, d)
Breaded needle
Trang 7Knitting action
Breaded needle
Trang 8Knitting action
1 The needle is in the (so-called) rest position , with the previously formed loop (a) held on its stem and covered by the hook.
2 The loop is cleared from the needle hook to a lower position on the needle stem.
3 The new yarn (b) is fed to the needle hook at a higher position on the needle stem than the position of the previous (‘old’) loop.
4 The yarn is formed into a ‘new’ loop
5 The hook is closed , enclosing the new loop and excluding and landing the old loop onto the outside of the closed hook.
6 The new loop (b) is drawn through the head of the old loop (a) Simultaneously the old loop slides off the closed hook of the needle and is cast-off or knocked-over.
7 The old loop now hangs from the feet of the fully formed new loop and the knitting cycle starts again.
Breaded needle
Trang 9• High wear and break easily
• Limiting productivity
• A knitting section occupies
a considerable amount of space
• Individual loop formation has to be achived by a loop forming element, this leads
to a more complicated
Breaded needle
Trang 10Latch Needle Characteris tics :
1 Most widely used in weft
knitting.
2 More expensive needle than
the bearded needle.
3 Self acting or loop controlled.
4 Work at any angle.
5 Needle Depth determines the
loop length.
6 Variation of the height of
reciprocating produces knit, tuck
or miss stitch.
Characteristics
Latch needle
Trang 11The Hook : The hook which draws and returns the new
loop.
The slot or Saw Cut : This slot receives the latch blade.
Features-hook
Latch needle
Trang 12Features
The Cheeks or Slot Walls : It is either punched or riveted to fulcrum
the latch blade.
The Rivet : The rivet which may be plain or threaded This has been
dispensed with on most plated metal needles by pinching the slot walls to retain the latch blades.
The latch blade : This latch blade locates the latch in the needle.
Latch needle
Trang 13The latch blade : This latch blade locates the latch in
the needle.
Features
Latch needle
Trang 14The latch spoon: The latch spoon is an extension of blade and bridges the gap between the hook and stem.
Features-latch and latch spoon
Latch needle
Trang 157 The stem: The stem of latch needle carries the loop in
the clearing on rest position.
8 The Butt: Butt of latch needle enables the needle to
be reciprocated.
9 The Tail: The tail is an extension below the butt giving
additional support to the needle and keeping the needle
in its trick
Features
Latch needle
Trang 16Latch needle
Latch needle
Trang 17Knitting action
Latch needle
Trang 18Knitting action
Latch needle
Trang 19The rest position: The head of
the needle hook is level with the top
of the verge of the trick The loop
formed at the previous feeder is in the closed hook It is prevented
from rising as the needle rises, by holding-down sinkers or web
holders that move forward between the needles to hold down the sinker loops
Latch needle
Knitting action
Trang 20Latch opening: As the needle butt
passes up the incline of the clearing
cam, the old loop, which is held
down by the sinker, slides inside the
hook and contacts the latch, turning
and opening it
Latch needle
Knitting action-latch opening
Trang 21Clearing height: When the
needle reaches the top of the
cam, the old loop is cleared
from the hook and latch spoon
on to the stem At this point
the feeder guide plate acts as
a guard to prevent the latch
from closing the empty hook
Latch needle
Knitting action-clearing height
Trang 22Yarn feeding and latch closing: The
needle starts to descend the stitch
cam so that its latch is below the
verge, with the old loop moving
under it At this point the new yarn
is fed through a hole in the feeder
guide to the descending needle
hook, as there is no danger of the
yarn being fed below the latch The
old loop contacts the underside of
the latch, causing it to close on to
the hook.
Latch needle
Knitting action-yarn feeding
Trang 23Knocking-over and loop
length formation: As the
head of the needle
descends below the top of
the trick, the old loop
slides off the needle and
the new loop is drawn
through it
Latch needle
Knitting action-cast off
Trang 24Advantages Limitation
• Major advantages of being self
acting or loop controlled, so that
individual movement and control
of the needle enable stitch
selection to be achieved.
• Ideally suited for use with
computer controlled electronic
selection devise.
• Latch needle can operate at any
angle.
• Variation of the height of vertical
can produce knit, miss and tuck
loop which helps to manufacture
different design fabrics.
• Latch needle are thick and rigid,
so any deflection id design effect on fabric
• Needle deflection is difficult
• It imposes a certain strain on yarn
• There is also possibility of fluff
or lint accumulation on the latch due to rubbing of the yarn
on needle
Latch needle
Trang 25Latch needle Spring bearded needle
1 It contains a hook portion
at the top & a latch reverted
at certain distance from the
needle head.
1 This needle consists of a top hook curved downwards with a finished tip.
2 The main element of
knitting is latch 2 The downward continuation is called beard.
3 The latch needles are
self-acting. 3 The spring bearded needles are not self-acting
type.
4 Do not need outside
agency to close the hook. 4 It requires pressure to close the needle.
Latch needle
Difference between latch and bearded needle
Trang 26Latch needle Spring bearded needle
5 Machine gauge is coarser
then spring bearded needle. 5 Machine gauge is finer then latch needle.
6 This one is not simple type
needle. 6 Simple type of needle.
7 It has reduced stroke 7 It has more stroke than
latch needle.
8 Most widely used in weft
knitting. 8 More widely used in circular single knitting.
9 Complicated operating
system. 9 Easy operating system.
10 The latch needle is more
expensive & intricate needle. 10 The spring bearded needle is less expensive than
latch needle.
Latch needle
Difference between latch and bearded needle
Trang 27The tubular pipe needle has its tongue sliding inside the tube of the open hook.
The open-stem ‘pusher type’ or slide needle
Compound needle
Types
tongue sliding pusher type
Trang 28Compound needle
• Compound needles consist o two separately controlled parts- the open hook and the sliding closing element (tongue, latch, piston, plunger)
• It is most popular in warp knitting machines
• Strain in not put on the yarn
• Both members of compound needle have a straight, thus knitting speed can be increased.
• These needle are very expensive
Trang 29Thanks