Handbook Of Shaft Alignment Episode 2 Part 6 pps

features of the Shaft 100 system but also includes: alignment of offset mounted equipmentCardan=U-joint driven machinery, alignment of multiple element drive systems, can be usedfor meas

features of the Shaft 100 system but also includes: alignment of offset mounted equipment(Cardan=U-joint driven machinery), alignment of multiple element drive systems, can be usedfor measuring as well as entering OL2R movement information, two magnetic bases, and asystem printer.

Shaft 30 system cost: $9995.00

Shaft 100 system cost: $15500.00

Shaft 200 system cost: not supplied

Manufacturer’s Web site: http:==www.fixturlaser.com=

The operating principle of the Hamar laser alignment systems is based on a single laser, dualdetector using a beam splitter as shown in Figure 15.4 A bracket is attached to each shaft.The laser is attached to one of the brackets and the detector target to the other bracket Theoperator then positions the laser and detector assemblies to center the beam in the detectortarget area

The Model S-640 system is shown in Figure 15.12 The detector target output is connected

to a computer interface module (Model R-358) via a cable, which is then connected to alaptop computer via the serial communications port An alignment software program sup-plied with the system is loaded into your laptop computer and the software prompts the userthrough the alignment process

The Model S-650 system is shown in Figure 15.13 The detector target output is transmittedvia infrared data transmission to a receiver–computer interface module (Model A-908), which

is connected to a laptop computer via the serial communications port An alignment softwareprogram and laptop computer are supplied with the system

Model S-640 system cost: not supplied

Model S-650 system cost: not supplied

Manufacturer’s Web site: http:==www.hamarlaser.com=

FIGURE 15.11 Shaft 200 system (Courtesy of FixturLaser, Molndal, Sweden With permission.)

15.2.6 PRU¨FTECHNIKSYSTEMS

The first useable laser shaft alignment system was introduced by Pru¨ftechnik in 1984 Theoperating principle of this system is shown in Figure 15.2 where a single laser, mounted onone shaft, is aimed at a roof prism, mounted on the other shaft, which reflects the beamdirectly back toward its point of origin but offsets the beam a specified distance so the laser

FIGURE 15.12 Model S-640 (Courtesy of Hamar Laser Instrument Co., Danbury, CT With permission.)

FIGURE 15.13 Model S-650 (Courtesy of Hamar Laser Instrument Co., Danbury, CT With permission.)

can strike onto the surface of the photodetector target After attaching the brackets to eachshaft, the operator installs the laser–detector head onto one of the brackets and the roof prismonto the other bracket Using the display and keypad, the operator enters information aboutthe drive system being aligned and once the laser beam starts operating, the operator adjuststhe position of the roof prism to center the returning laser beam onto the photodiode target.The operator then proceeds through the instructions prompted via the display and keypad tocapture the shaft positions.

The first Optalign system incorporated an infrared laser (not visible to the naked eye) but asvisible lasers became available, they were incorporated into subsequent models

The Pocketalign system is shown in Figure 15.14 This system utilizes a personal digitalassistant (PDA) for the operator and keypad The PDA operating system requires MicrosoftMobile 2003 and a CF II interface card is required It uses the same laser–detector head asthe Smartalign system The PDA can be purchased through the manufacturer or you canbuy your own Communication cabling is provided to transfer files from the PDA to apersonal computer for file archiving Continuous sweep measurement mode software can

be purchased separately

The Optalign Plus system as shown in Figure 15.15, now in its fourth generation, has beenthe workhorse of their product line The operational software is imbedded into the laser–detector sensor assembly, not the operator keypad and display It is offered in two basicconfigurations, the ‘‘Entry Level’’ model and the ‘‘All Features’’ model This system is alsofully configurable with the exact features and functions the user desires, ‘‘a` la carte.’’Intrinsically safe models are also available The system comes with the laser–detector trans-ducer, the prism, an operator keypad and display, a 6 ft (2 m) cable, brackets for clampingonto shafts up to 8.5 in in diameter, posts (200 and 600 mm) for attaching the laser–detectorand prism to the brackets, a computer cable and adapter, tape measure, manual, cleaningcloth, protective covers, and a carrying case Optional firmware can be purchased which can

FIGURE 15.14 Pocketalign system (Courtesy of Pru¨ftechnik, Ismaning, Germany With permission.)

save either 25 or 99 files, enter both vertical and horizontal target specifications and thermalgrowth data, vertical shaft alignment, multipoint measurement mode, alignment of spacershafts, machinery with 6 ft, ‘‘static feet’’ function for bolt-bound or base-bound machines,alignment tolerances, and extended measurement range (known as InfiniRange).

Optalign Plus Entry Level system cost: $6600.00

Optalign Plus Intrinsically Safe Entry Level system cost: $10575.00

Optalign Plus All Features system cost: $13500.00

Optalign Plus Intrinsically Safe All Features system cost: $16875.00

Manufacturer’s Web site: http:==www.pruftechnik.com=

The Smartalign system is shown in Figure 15.16 The laser–detector transducer visuallylooks the same as the Optalign Plus where the operational software is actually imbedded inthe transducer In the case of the Smartalign system, the operational software is actuallyimbedded in the operator keypad and display The system comes with: the laser–detectortransducer, the prism, an operator keypad–display, a 6 ft (2 m) cable, brackets for clampingonto shaft up to 8.5 in in diameter, 20 different posts of various lengths for attaching thelaser–detector and prism to the brackets, ‘‘smartREADER1

’’ software, a computer cable andadapter, tape measure, manual, cleaning cloth, protective covers, and a carrying case.Smartalign system cost: $14800.00

The Rotalign Pro system is a more advanced system than the systems described above and

is shown in Figure 15.17 The system comes with an alignment computer, a laser sender,

a receiver, a 6 ft (2 m) cable, brackets for clamping onto shaft up to 8.5 in in diameter,

FIGURE 15.15 Optalign Plus system (Courtesy of Pru¨ftechnik, Ismaning, Germany With permission.)

20 different posts of various lengths for attaching the laser–detector and prism to the brackets,beam adjustment tube, a computer cable and adapter, tape measure, manual, cleaning cloth,protective covers, and a carrying case The basic software of this multifunction device enablesone to align horizontally or vertically mounted machinery, coupled or uncoupled shafts,alignment of multiple element drive systems, soft foot detection, target specifications andthermal growth entry for all machines in the train, infrared data transmission to computer,and U-joint (Cardan shaft) alignment Additional software packages enables alignment ofmachinery bores (Boralign) and straightness and flatness (Levalign) measurement.

Rotalign Pro system cost: $18900.00

Rotalign Pro Intrinsically Safe system cost: $23700.00

Boralign add-on package cost: $8500.00

Boralign Long Range upgrade package cost: $6969.00

The LineLazer system is based on the reverse indicator method and uses a dual beam–dualdetector system (See Figure 15.19) The LineLazer is an accessory that interfaces with theLeonova system, which is capable of doing vibration analysis and balancing with the appro-priate add-on hardware

A bracket is attached to each shaft and the laser–detector heads are then attached to eachbracket The operator then aims the laser toward the detector targets on the opposing shaft

FIGURE 15.16 Smartalign system (Courtesy of Pru¨ftechnik, Ismaning, Germany With permission.)

and centers each beam Inclinometers are incorporated into the heads to measure the angularposition of the shafts A wireless transmission sends the detector signals to the operatordisplay The operator then rotates the shafts to capture the shaft positions Once themeasurement process has been completed, the user then obtains the corrective moves forthe machine selected as the movable machine.

LineLazer system cost: US$5500.00 (does not include the cost of the Leonova interfacesystem)

Manufacturer’s Web site: http:==www.spminstrument.com=

The Shaft Hog system is shown in Figure 15.20 and is based on the reverse indicator methodand uses a dual beam–dual detector system The system comes with: two laser–detector units,cables, display box, shaft clamp brackets, mounting rods, measuring tape, manual (printedand CD-ROM), and a pocket guide

Shaft Hog system cost: US$4250.00

Manufacturer’s Web site: http:==www.vibralign.com=

FIGURE 15.17 Rotalign Pro system (Courtesy of Pru¨ftechnik, Ismaning, Germany With permission.)

15.3 LASER SYSTEM MANUFACTURERS HARDWARE SPECIFICATIONS

A questionnaire was sent out to all of the above manufacturers concerning the pricing,specifications, and features of their systems The questions are listed below A summary oftheir answers is shown in Figure 15.21 through Figure 15.32

Laser shaft alignment system questionnaire

1 Are you a manufacturer of a laser shaft alignment system?

Yes

No

2 Are you a distributor of a laser shaft alignment system? If so, please list the manufacturer

of the laser shaft alignment system Please indicate the company, address, phone number,contact person, and Web site (if applicable) of the manufacturer If you are a distributoronly, skip the remaining questions

Distributor for:

Model # Manufacturer name Address P.O Box.Suite _City State=Province _

FIGURE 15.18 Rotalign Ultra system (Courtesy of Pru¨ftechnik, Ismaning, Germany With permission.)

ZIP=Postal code _Country Phone # Fax # E-mail address _Web site Questions for the manufacturer of a laser shaft alignment system

3 Describe the basic operation of your laser measurement system Use drawings or diagrams

to enhance your explanation if possible

4 What is the overall weight of the entire system?

_ (pounds, kilograms) system weight

5 What is the price (or price range) of the system in U.S dollars?

_ (U.S dollars)

6 How is the unit powered?

_ internal batteries

_ AC power source

_ batteries or AC power source

FIGURE 15.19 Leonova LineLazer system (Courtesy of SPM Instruments, Marlborough, CT Withpermission.)

7 If batteries are used, what sizes are required and how many are needed? Are the batteriesrechargeable?

Battery size and type Rechargeable

_ Not rechargeable

8 What battery life can be expected for continuous use on battery power?

_ (minutes, hours) expected battery life

9 Can the unit be plugged into AC electric supplies? Can it work on either 50 or 60 Hzcircuits and voltage ranges from 90 to 220 VAC?

_ pulse duration (inches, millimeters) beam diameter at exit

_ (inches, millimeters) beam diameter at 1 m

_ (inches, millimeters) beam diameter at 3 m

_ (inches, millimeters) beam diameter at 10 m

_ (milliwatts) power output

Safety precautions _

11 If you are using semiconductor junction diode lasers, which typically produce a quality beam that is divergent, elliptical, and astigmatic, what optical correction isincorporated in your system to correct these deficiencies?

low- _

FIGURE 15.20 V180 system (Courtesy of Vibralign, Richmond, VA With permission.)

12 What effect does dirt, grease, oil, fingerprints, moisture, etc have on the laser collimatinglens or protective optics? If detrimental to the operation of the system, how should oneclean the laser optics?

13 What type of detector is used in your system and how does it work (photodiode, CCD,single or dual axis? detector target area, resolution, linearity, accuracy=repeatability,environmental limits, optical filtering, etc.)?

Detector type single axis photodiode

_ dual axis photodiode

_ (millimeters, inches) detector target area

_ (microns, inches) beam resolution

Linearity _Accuracy Repeatability _Environmental limits (suggested minimum and maximum air temperature, etc.)

_Optical filtering _Others _

14 What effect does dirt, grease, oil, fingerprints, moisture, etc have on the detector

or protective optics? If detrimental to the operation of the system, how should oneclean the detector?

Suggested cleaning procedure

15 Can the output from the detector be connected directly to a personal computer ically computer using Intel or Motorola processors)? If so, is interface software suppliedwith the system? Is there a charge for the software?

(specif- _ Yes, it can be connected to a personal computer

_ No, it cannot be connected to a personal computer

_ Yes, an interface device is supplied

_ No, an interface device is not supplied

_ Yes, interface software is supplied with the system

_ Yes, interface software is available for _ (U.S dollars)

_ No, interface software is not available

16 How are the data from the detectors transmitted to the computer–operator interface?Cables or wireless transmission? If cables are used, how long are they? Do the cables havequick disconnect-type fittings? If cables are used, what happens if an operator cannotstop a shaft from rotating once they get it started?

_ cable interface

_ wireless interface

_ cable or wireless interface

_ (inches, millimeters) standard cable length