Practice report subject industrial communication system technology

VIETNAM MARITIIME UNIVERSITYELECTRONIC DEPARTMENT INDUSTRIAL AUTOMATION DEPARTMENT ==========o0o========== PRACTICE REPORT SUBJECT: INDUSTRIAL COMMUNICATION SYSTEM TECHNOLOGY Term: 1 – S

VIETNAM MARITIIME UNIVERSITY

ELECTRONIC DEPARTMENT

INDUSTRIAL AUTOMATION DEPARTMENT

==========o0o==========

PRACTICE REPORT SUBJECT: INDUSTRIAL COMMUNICATION SYSTEM

TECHNOLOGY Term: 1 – School year: 2024 – 2025

Code: 13320E

Majors: Industrial Automation Engineering

PART I: GENERAL INTRODUCTIONS TO STUDENTS

1 The objectives of the course

* To introduce the basics of Industrial communication network and itsapplication

* To provide in depth knowledge of Profibus and PCS7 system

* To encourage the students in building real time applications

2 Introducting the experimental equipments:

2.1 KIT USS

+ Circuit diagram

+ Kit USS photo is shown below

Figure 1 Kit USS

SW1: Power switch

JK1: DC5V Jack

J1: USB portJ3: ISP programmerU1: DIP 40 socketY1: CrystalJP24: 16x2 LCD2

PART II: CONTENT OF THE EXPERIMENTS

LESSON 1: INDUSTRIAL COMMUNICATION NETWORK WITH INVERTER CONNECTION IN LABORATORY

1 Outcomes:

- Understand the basic characteristics of a communications system

- Design circuits for various applications using USS

- Apply the concepts on real-time applications

- Perform a program on PLC

2 Student preparation:

- Preparing the content of lesson 1 in advanced

- Preparing the required content of the instructor’s content in advancefor the testing

3 The necessary items for the experiment:

- PC and HTTTCN software

- USS KIT

4 The work:

1 Connect a industrisl communication cable

2 Make a assemnly program to control inverter frequence

- Draw flowchart

- Write diagram

3 Load the program to PC software

4 Run and evaluate result

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5 Conclusions:

Figure 2 Log Into The Software

Figure 3 System Interface

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Figure 4 Setting Parameters For Inverter

Figure 5 Setting Parameters For Inverter

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Figure 6 1st return result

Figure 5 2rd return result

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Figure 6 Fan speed control interface using PID

Figure 7 The monitoring results are returned to the screen.

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Figure 8 System image running stable with Signal set

Figure 11 Pump system monitor

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LESSON 2: INTRODUCTION TO S7 PLC CABINET IN LABORATORY 1.Target:

- Help students know about the steps to design a control system

2.Preparation of students:

- Understanding controlling system

- Preparing experimental content, designing principle diagram andinstructor’s requirements for experiment

3.Introduce equipment:

PLC cabinet and connection instructions

Figure 12 CPU connection

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Figure 13 Module connection

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Figure 14 Connection Side

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Figure 15 Exterior Electrical Cabinet

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Figure 16 Electrical Cabinet Inside

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Figure 17 Simatic Rack RC II

Figure 18 Case Computer

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Figure 19 Engineering System

Figure 20 Monitoring System

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Smartsensor devices

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Figure 21 Water Meter

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Figure 22 Parameter

Model Breakdown (7ME3001-1BD03-1AA1):

• 7ME3001: Indicates the SITRANS F M MAG 3000 transmitter

• 1BD03: Defines specific configurations such as power supply,communication protocol, and output signals

• Likely includes:

• Power Supply: 115/230 V AC

• Output: 4–20 mA analog signal with HART communication

• 1AA1: Specifies additional features or options (e.g., display type,mounting, and certification)

• May include:

• Integrated local display

• Wall or panel mounting options

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Key Features of SITRANS F M MAG 3000:

• Rugged design for harsh environments

• IP67 or IP68 protection (depending on the version)

6 Operating Temperature:

• Suitable for a wide range of environmental and process temperatures

7 Certifications:

• ATEX, IECEx for use in hazardous environments

• SIL certifications for safety-critical applications

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Figure 24 Siemnens

Figure 25 Parameter

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1 Pressure Range:

• Gauge Pressure (Relative pressure): 0.1 bar to 400 bar

• Absolute Pressure: 0.1 bar to 10 bar

• Differential Pressure: Up to 25 bar

2 Power Supply:

• Voltage: 10.5 V DC to 45 V DC

• Standard for HART communication: 12 V DC to 45 V DC

3 Accuracy:

• ± 0.1% of the measuring range

• For basic applications: ± 0.25% of the measuring range

4 Output Signal:

• 4–20 mA with HART communication

5 Materials:

• Housing: Aluminum or Stainless Steel

• Diaphragm: 316L Stainless Steel or Hastelloy C

• IP65 or IP67, depending on the version

8 Approvals and Certifications:

• ATEX, IECEx for hazardous areas

• SIL2/SIL3 for functional safety applications

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Non-intelligent operating devices

Figure 26 Stirring Tank

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Figure 27 Water Pump

Figure 28 Parameter

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Figure 29 Steaming tub

Figure 30 Reducer Motor

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Figure 31 Parameter

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Figure 32 Tank

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