Iec Pas 61076-2-114-2016.Pdf

IEC PAS 61 076 2 1 1 4 Edition 1 0 201 6 05 PUBLICLY AVAILABLE SPECIFICATION PRE STANDARD Connectors for electronic equipment – Product requirements – Part 2 1 1 4 Circular connectors – Detail specifi[.]

Part 2-114: Circular connectors – Detai specification for data and power

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Part 2-114: Circular connectors – Detai specification for data and power

CONTENTS

FOREWORD 5

INTRODUCTION 7

1 Sco e 8

2 Normative referen es 8

3 Terms an definition 9

4 Tec nical information 9

4.1 Sy tems of levels 9

4.1.1 Performan e levels 9

4.1.2 Comp tibi ty levels, ac ordin to IEC 610 6-1:2 0 9

4.2 Clas ification into cl matic categories (Ta le 1) 10 4.3 Cre p ge an cle ran e distan es 10 4.4 Cur ent car yin ca acity 10 4.5 Markin 10 5 Dimen ional information 10 5.1 General 10 5.2 Isometric view an common fe tures 10 5.2.1 General 10 5.2.2 Common fe tures 10 5.2.3 Referen e s stem 10 5.3 En agement (matin ) information 10 5.3.1 En agin (matin ) direction 10 5.3.2 Contact levels an seq en in 1

5.3.3 Perp n ic lar to the en agin (matin ) direction 1

5.3.4 In lnation 1

5.4 Fixed con ectors 1

5.4.1 Dimen ion 1

5.4.2 Termination 14 5.5 Fre con ectors 14 5.5.1 Dimen ion 14 5.6 Ac es ories 2

5.7 Mou tin information for con ectors 21

5.7.1 Mou tin on p nels 21 5.8 Gau es 21

5.8.1 Sizin gau es an retention force gau es 21

5.8.2 Mec anical fu ction, en agin /se aratin /in ertion/with rawal force gau es 21

5.8.3 Pro es 21

5.8.4 Contact resistan e gau e 21

5.8.5 Test p nel ( or voltage pro f test 21

5.8.6 Test p nel ( or EMC/ cros talk, etc.) 2

6 Characteristic 2

6.1 General 2

6.2 Pin as ig ment an other definition 2

6.3 Clas ification into cl matic categories 2

6.4 Electrical c aracteristic 2

6.4.2 Voltage pro f 2

6.4.3 Cur ent car yin ca acity 2

6.4.4 Contact an s ield resistan e 2

6.4.5 In ulation resistan e 2

6.4.6 Imp dan e 2

6.5 Mec anical c aracteristic 2

6.5.1 Mec anical o eration 2

6.5.2 Ef ectivenes of con ector coupl n device 2

6.5.3 En agin an se aratin forces (or in ertion an with rawal forces) 2

6.5.4 Contact retention in in ert 2

6.5.5 Polarization an codin method 2

6.6 Other c aracteristic 2

6.6.1 Shock an vibration (method either ran om or sine) 24 6.6.2 Degre of protection provided by en los res (IP code) 2

6.6.3 Scre n an s ieldin pro erties 2

6.7 En ironmental asp cts 2

6.7.1 Markin of in ulation material (plastic ) 2

6.7.2 Desig / u e of material 2

7 Test s hed le 2

7.1 General 2

7.2 Cl matic category 27 7.3 Cre p ge an cle ran e distan es 2

7.4 Ar an ement for contact resistan e me s rement 2

7.5 Ar an ement for d namic stres tests 2

7.6 Ar an ement for testin static lo d, axial 2

7.7 Wirin of sp cimen 3

7.8 Test s hed les 3

7.8.1 Basic (minimum) test s hed le 3

7.8.2 Ful test s hed le 30 7.9 Test proced res an me s rin method 41

7.10 Pre-con itionin 41

7.1 Wirin an mou tin of sp cimen 4

7.1 1 Wirin 4

7.1 2 Mou tin 4

An ex A (informative) Contact an p ir desig ation for b lan ed ca l n 4

A.1 Recommen ation for ca le con ection 4

Fig re 1 – En agement (matin ) information 1

Fig re 2 – Tub in ert, male contacts dip solder mou tin , lon version 12

Fig re 3 – Tub in ert, male contacts dip solder mou tin , s ort version 13

Fig re 4 – Fixed con ector with wire en s, style EM 13

Fig re 5 – Fixed con ector with wire en s, style EF 14

Fig re 6 – Rewire ble con ector, male contacts, straig t version, with lockin n t 15

Fig re 7 – Rewire ble con ector, male contacts, rig t an led version, with lockin n t 15

Fig re 8 – Non-rewire ble con ector, male contacts, straig t version, with lockin n t 16

Fig re 9 – Non-rewire ble con ector, male contacts, rig t an led version, with lockin n t 16

Fig re 1 – Rewire ble con ector, female contacts, rig t an led version, with lockin n t 17

Fig re 12 – Non-rewire ble con ector, female contacts, straig t version, with lockin n t 18

Fig re 13 – Non-rewire ble con ector, female contacts, rig t an led version, with lockin

n t 18

Fig re 14 – Fixed con ector 19

Fig re 15 – Fre con ector 20

Fig re 16 – Gau e dimen ion 21

Fig re 17 – Dy amic stres test ar an ement 2

Fig re 18 – Contact resistan e ar an ement 2

Fig re 19 – Dy amic stres test ar an ement 2

Fig re A.1 – Example of contact ar an ement for b lan ed ca l n (informative) 43 Ta le 1 – Clmatic category 10 Ta le 2 – Styles of fixed con ectors 12 Ta le 3 – Styles of fre con ectors 14 Ta le 4 – Dimen ion of fixed con ector 19 Ta le 5 – Dimen ion of fre con ector 2

Ta le 6 – Gau es 21

Ta le 7 – Ratin s of con ectors 2

Ta le 8 – Performan e levels 2

Ta le 9 – Cur ent car yin ca acity 2

Ta le 10 – Numb r of mec anical o eration 2

Ta le 1 – In ertion an with rawal forces 2

Ta le 12 – In ertion force 24 Ta le 13 – Numb r of test sp cimen 2

Ta le 14 – Performan e levels 27 Ta le 15 – Rated voltage – Rated impulse voltage – Pol ution degre 27 Ta le 16 – Voltage pro f 2

Ta le 17 – Numb r of test sp cimen and contacts 3

Ta le 18 – Test group P 31

Ta le 19 – Test group AP 32 Ta le 2 – Test group BP 35 Ta le 21 – Test group CP 37 Ta le 2 – Test group DP 38 Ta le 2 – Test group GP 38 Ta le 2 – Test group MP 4

Ta le A.1 – Example of contact an p ir desig ation for b lan ed ca l n (informative) 4

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A PAS is a tec nical sp cification not fulfi in the req irements for a stan ard, but made

avai a le to the publ c

IEC PAS 610 6-2-1 4 has b en proces ed by s bcommite 4 B: Electrical con ectors, of

IEC tec nical commite 4 : Electrical con ectors an mec anical stru tures for electrical an

Fol owin publcation of this PAS, whic is a pre-stan ard publ cation, the tec nical commit e

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at the en of whic it s al b publ s ed as another typ of normative doc ment, or s al b

with rawn

A bi n ual version of this publ cation may b is ued at a later date

DETAIL SPECIFICATION in ac ordan e with IEC 610 6-1

Circ lar con ectors

M8 for data an p wer

a pl cation with s

rew-lockin an 4 way

Male an female con ectors

Male an female contacts

Rewire ble – Non-rewire ble

Fre ca le con ectors

This p rt of IEC 610 6 des rib s circ lar con ectors with M8 s rew-lockin typical y u ed for

data tran mis ion in in u trial a pl cation These con ectors con ist of fixed an fre

con ectors either rewire ble or non-rewire ble, with M8 s rew-lockin Male con ectors have

rou d contacts ∅0,8 mm

The codin provided by this PAS prevents the matin of ac ordin ly coded male or female

con ectors to an other simi arly sized interfaces covered by other stan ard

NOT M8 is th dime sio of th thre d of th screw-lo kin me h nism of th se circ lar c n e tors

The folowin doc ments, in whole or in p rt, are normatively referen ed in this doc ment an

are in isp n a le for its a pl cation For dated referen es, only the edition cited a pl es For

u dated referen es, the latest edition of the referen ed doc ment (in lu in an

amen ments) a pl es

IEC 6 0 0-5 1, Intern to al Ele ctrotech ical Vocab ulary – Part 5 1: Electrome ch nical

comp n nts for e lectro ic e u ip me t

IEC 6 0 8-1, En iro me taltestn – Part 1: G en ral a d guida ce

IEC 6 0 8-2-6 , En iro me tal testn – Part 2-60 : Tests – Test Ke: Flowin mix d gas

corosio test

IEC 6 3 2 (al p rts), Solderles co ne ctors

IEC 6 512 (al p rts), Co ne ctors for ele ctro ic e u ipme nt – Tests a d me sureme ts

IEC 6 512-1-10 , Co ne ctors for ele ctro ic e uipme t – Te sts a d me sureme ts –

Part 1-100 : G en ral – App licab le pub licato s

IEC 6 512-2 -10 , Co ne ctors for e le ctro ic e uip me t – Te sts a d me sureme nts – Part

29-100 : Signal inte griy te sts up to 50 0 MHz o M12 style co n ctors – Tests 29a to 29g

IEC 6 5 9:19 9, Degre s of p rotecto p ro ided b y e closu res (IP code)

IEC 6 6 3-7:2 0 , Con ectors forelectro ic e quipme nt – Part 7: Detai sp ecificato for

8-wa , unshielde d, fre a d fix d co ne ctors

IEC 6 6 3-7-1, Con ectors for electro ic e uip me t – Part 7-1: Detai spe cificato for 8-wa ,

IEC 6 6 4-1, Insu lato co rdin to for e uip me t wihin low-v lage systems – Part 1:

Principles, re u ireme ts a d te sts

IEC 6 9 8-2-1, Co n ctn de vice s for low-v lage circuits for h use old a d simiar

p urp se s – Part 2-1: Partcu lar re uirem ents forco ne ctn de vices as sep arate e t ies wih

s cre w- yp e clampin unis

IEC 6 9 9 (al p rts), Co n ctn de vice s – Electrical cop p er co ductors – Safety

re qu ireme ts for s re w-yp e a d s re wle ss-yp e clampin unis

IEC 610 6-1:2 0 , Con e ctors for electro ic e u ipme t – Product re u irem ents – Part 1:

G e neric sp ecificato

IEC 6 19 -1, Co n ctors for electro ic e u ip me t – Qual y as e ssme t re u ireme ts –

Part 1: G en ric sp ecificato

IEC 6 4 0, En iro me ntaly co s ious de sig forele ctrical a d electro ic p roducts

IEC GUIDE 10 , En iro mental asp e cts – Inclusio in ele ctrote ch ical p roduct sta dards

ISO 13 2, G eometrical product spe cificato s (G PS) – Indicato of su rface te xture in

te ch ical p roduct docume tato

3 Terms and definitions

For the purp ses of this doc ment, the terms an definition given in IEC 6 0 0-5 1 as wel

as the fol owin a ply

3.1

mounting orie tation

circ lar mou tin p sition of the con ector in relation to the p larization of the matin

interface

Note 1 to e try: Wh re th fre c n e tor h s a a gle c ble e try (as o p se to a straig t c ble e try), th

a gle b twe n th c ble e try dire tio a d th p larizatio k ywa sh uldb sp cifie

4 Tec nical information

4.1 Sy tems of le els

4.1.1 Performa c le els

Not a pl ca le

4.1.2 Compatibi ity le els, a cording to IEC 610 6-1:2 0

4.2 Cla sific tion into cl matic c te orie (Table 1)

Table 1 – Cl matic c te ory

Throu hout this PAS, dimen ion are in mm Drawin s are s own in the first an le projection

The s a e of the con ectors may deviate from those given in the folowin drawin s as lon

as the sp cified dimen ion are not influen ed

Mis in dimen ion s al b c osen ac ordin to common c aracteristic an inten ed u e

5.2 Isometric view a d common fe ture

For al con ector styles with ca les, the len th L of the ca le s al b agre d b twe n

man facturer an u er For interface dimen ion se 5.3

Hou ing v riant 1 Hou ing v riant 2

Figure 1 – En a eme t (mating) information

Table 2 – Style of fix d con e tors

BM Tu e insert, male c nta ts dip sold r mo ntin , lo g v rsio

CM Tu e insert, male c nta ts dip sold r mo ntin , sh rt v rsio

EM Fix d c n e tor with wire e ds,male c nta ts, sin le h le mo ntin

E Fix d c n e tor with wire e ds,female c nta ts, sin le h le mo ntin

5.4.1.2 Style BM

Fig re 2 s ows style BM

Fig re 2 – Tube in ert, male conta ts dip solder mounting, long v rsion

5.4.1.5 Style EF

Fig re 5 s ows style EF

Fig re 5 – Fix d conne tor with wire e ds, style EF

5.4.2 Terminations

The contact termination s al b of the fol owin typ s: s rew, crimp, piercin , in ulation

displacement, pres -in or solder

Solderles termination s al b in ac ordan e with the relevant stan ard from the IEC 6 3 2

series

Screw typ termination s al b in ac ordan e with the IEC 6 9 9 series

5.5.1 Dime sions

Ta le 3 s ows styles of fre con ectors

Table 3 – Style of fre con e tors

MM No -rewire ble c n e tor, male c nta ts, rig t a gle v rsio , with lo kin n t

JF Rewire blec n e tor, female c nta ts, straig t v rsio , with lo kin n t

KF Rewire blec n e tor, female c nta ts, rig t a gle v rsio , withlo kin n t

LF No -rewire ble c n e tor, female c nta ts, straig t v rsio , with lo kin n t

MF No -rewire ble c n e tor, female c nta ts, rig t a gle v rsio , with lo kin n t

a

Kn rle rin or h x g n l rin u o a re me t

5.5.1.2 Style JM

Fig re 6 s ows style JM

Figure 6 – Rewire ble conn ctor, male conta ts,

straight v rsion, with loc in nut

5.5.1.3 Style KM

Fig re 7 s ows style KM

Figure 7 – Rewire ble conn ctor, male conta ts,

5.5.1.4 Style LM

Fig re 8 s ows style LM

Figure 8 – Non-rewire ble conn ctor, male conta ts,

straight v rsion, with loc ing nut

5.5.1.5 Style MM

Fig re 9 s ows style MM

Figure 9 – Non-rewire ble con e tor, male conta ts,

right a gle v rsion, with loc ing n t

5.5.1.6 Style JF

Fig re 10 s ows style JF

Figure 10 – Rewire ble conne tor, female conta ts,

straight v rsion, with loc in nut

5.5.1.7 Style KF

Fig re 1 s ows style KF

Figure 1 – Rewire ble conne tor, female conta ts,

right a gle v rsion, with loc ing n t

5.5.1.8 Style L

Fig re 12 s ows style LF

Fig re 12 – Non-rewire ble conn ctor, female conta ts,

straight v rsion, with loc in nut

5.5.1.9 Style MF

Fig re 13 s ows style MF

Fig re 13 – Non-rewire ble conn ctor, female conta ts,

right a gle v rsion, with loc ing n t

5.5.1.10 Interfa e dime sions – Fix d conne tors

Fig re 14 s ows a fixed con ector with female contacts an Ta le 4 s ows the related

dimen ion

Figure 14 – Fix d conn ctor

Table 4 – Dime sion of fix d con e tor

5.5.1.1 Interfa e dime sions – Fre conne tor

Fig re 15 s ows a fre con ector with male contacts an Ta le 5 s ows the related

dimen ion

Figure 15 – Fre conn ctor

Table 5 – Dimen ion of fre con e tor

5.7 Mounting information for conne tors

5.7.1 Mounting on pa els

Not a pl ca le

5.8.1 Sizing g uge a d rete tion forc ga ge

Material: to l ste l, hardened

= Surface (cle n an fre of gre se)

For al styles of fixed con ectors, the p nal c tout s al b desig ed ac ordin to the

drawin s in 5.4 with c tout dimen ion 2 µm larger than the maximum toleran e of the fixed

con ector The test p nel s al have the maximum thicknes ac ordin to the style

For fre con ectors, the con ectors s al b wra p d into a foi of alumin m The foi s al b

5.8.6 Te t pa el ( or EMC/ cros talk, etc.)

Not a pl ca le

6 Characteristics

For the ratin s, se Ta le 7

Table 7 – Rating of conn ctors

The Detai Qualty Sp cification ac ordin to IEC 6 19 -2-1 is not a pl ca le

6.2 Pin a sig me t a d oth r d finitions