Iec Pas 61076-3-111-2002.Pdf

Connectors for electronic equipment – Part 3 111 Detail specification for 8 way, shielded and unshielded, free and fixed connectors, for industrial environments for frequencies up to 250 MHz P U B L I[.]

Connectors for electronic equipment –

Connectors for electronic equipment –

Pa e

FOREWORD 5

1 Sco e 6

1.1 Nor mative refere ces .6

2 IEC typ d sig atio 8

2.1 Termin lo y 9

3 Commo Fe tures 9

4 In ustrial RJ4 Varia ts .9

4.1 Ge eral .9

4.1.1 Co tact ar ra g me t of al co n ctor typ s .9

4.1.2 Termin tio s 9

4.2 In ustrial RJ4 Varia t 0 1

4.2.1 In ustrial RJ4 Varia t 0 , Fixe Co n ctor 1

4.2.2 In ustrial RJ4 Varia t 0 , Fr ee Co n ctor 1

4.3 In ustrial RJ4 Var ia t 0 1

4.3.1 In ustrial RJ4 Var ia t 0 , Fixe Co n ctor 1

4.3.2 In ustrial RJ4 Varia t 0 , Plu Co n ctor 1

4.4 In ustrial RJ4 Varia t 0 1

4.4.1 In ustrial RJ4 Varia t 0 , Fixe Co n ctor Sid 1

4.4.2 In ustrial RJ4 Var ia t 0 , Fre Co n ctor 1

5 Mo ntin Inf ormatio for Varia ts 0 -0 1

5.1 Mo ntin Inf ormatio for Varia t 0 , Fixe Co n ctor .1

5.2 Mo ntin Inf ormatio for Varia t 0 , Fixe Co n ctor .1

5.3 Mo ntin Inf ormatio for Varia t 0 , Fixe Co n ctor .1

6 Ga g s .1

6.1 Fixe co n ctor s, RJ 4 Interface 1

7 Ch r acter istic 1

7.1 Clmatic cate ory: 4 /0 5/2 1

7.2 Electrical .1

7.2.1 Cre p g a d cle ra ce dista ces 1

7.2.2 Volta e pro f .2

7.2.3 Cur re t-car ryin ca acity .2

7.2.4 Initial co tact r esista ce 2

7.2.5 Initial insulatio resista ce .2

7.3 Mech nical 2

7.3.1 Mech nical o eratio 2

7.3.2 Ef fective es of co n ctor co pln d vices 2

8 Test s h d le 2

8.1 Ge eral 2

8.3 Pr eco ditio in 2

8.4 Wir in a d Mo ntin of Sp cime s .2

8.4.1 Wirin 2

8.4.2 Mo ntin 2

8.5 Test Sch d les .2

8.6 Ar ra g me t for co tact r esista ce test 2

8.7 Ar ra g me t for dyn mic str es tests (test p ase AP2) 2

8.7.1 Basic (Minimum) Test Sch d le .2

8.7.2 Ful Test Sch d le 2

An exes A Ga gin re uireme ts 2

B L c in d vice mech nical o er atio – Test pr oce ure a d r eq ireme ts 3

C Ga gin co tin ity pr oce ure 3

INTERNATIONAL EL EC TROTECH NICAL C OMMIS SION

_

Part 3-111: Detail specification for 8-w ay, shielde d and unshielded,

f ee and fixed connectors, for industrial environm ent s

F lowin p blcatio of this PA , th tech ical commite or su commite co cern d wi investig te th

p s ibi ty of ra sf ormin th PA into a Intern tio al Sta d rd

1) T e IEC (Intern to al Electrotech ical Commis io ) is a worldwid org nizato f or sta d rdizato comprisin al

n to al electrotech ical commi e s (IEC Nato al Commi e s) T e o ject of th IEC is to promote intern to al

co-o erato o al q esto s co cernin sta d rdizato in th electrical a d electro ic f i lds T this e d a d in

a di o to oth r actvi es, th IEC p blsh s Intern to al Sta d rds T eir pre arato is e truste to tech ical

commi e s; a y IEC Nato al Commi e intereste in th su ject d al wih may p rtcip te in this pre aratory

work Intern to al g vernme tal a d n n-g vernme tal org nizato s laisin wih th IEC also p rtcip te in this

pre arato T e IEC cola orates closely wih th Intern to al Org nizato f or Sta d rdizato (ISO) in

ac ord nce wih co di o s d termin d by a re me t b twe n th two org nizato s

2) T e f ormal d cisio s or a re me ts of th IEC o tech ical maters expres , as n arly as p s ible, a intern to al

co se sus of o inio o th releva t su jects since e ch tech ical commi e h s re rese tato f rom al

intereste Nato al Commi e s

3) T e d cume ts pro uce h ve th f orm of ecomme d to s f or intern to al use a d are p blsh d in th f orm of

sta d rds, tech ical sp cif icato s, tech ical re orts or g id s a d th y are ac e te by th Nato al Commi e s

in th t se se

4) In ord r to promote intern to al u if i ato , IEC Nato al Commi e s u d rtake to a ply IEC Intern to al

Sta d rds tra sp re ty to th maximum exte t p s ible in th ir n to al a d re io al sta d rds Any diverg nce

b twe n th IEC Sta d rd a d th coresp n in n to al or re io al sta d rd sh l b cle rly in icate in th

later

5) T e IEC provid s n markin proce ure to in icate is a proval a d ca n t b re d re resp nsible f or a y

e uipme t d clare to b in co f ormiy wih o e of is sta d rds

Th Inter natio al Electrotech ical Commis io (IEC) dr aws ate tio to th fact th t it is claime

th t compla ce with this Inter natio al Sta d rd may involve th use of a p te t co cernin

co n ctor s, shield d, 8-way, f or inter co n ct s stems give in cla ses 3 a d 4

Th IEC takes n p sitio co cernin th evid nce, valdity a d s o e of this p te t rig t

Th h ld r of this p te t r ig t h s as ure th IEC th t h is wi in to n g tiate lce ces u d r

re so a le a d n n-dis rimin tory terms a d co ditio s with a plca ts thro g o t th wor ld In

this resp ct th stateme t of th h ld r of this p te t rig t is re istere with th IEC

Inf ormatio may b o tain d from:

CONN EC TORS FOR ELE CTRONIC EQUIPME NT –

Par t 3-111: Detai specif ication f or 8-way , shielded and unshielded,

f r ee and f ixed connector s, f or industr ial envir onments

f or f r equencies up to 250 MHz

This p rt of IEC 6 0 6-3 covers a 8-way shield d in ustrial e viro me t co n ctor s stem of 4,

6 or 8 co tacts co sistin of a ra g of fre a d f ixe co n ctors Th co n ctors cover a

variety of dif fere t mo ntin co fi ur atio s a d termin tio typ s with a commo matin

co fi uratio

Fixe co n ctor s are pr ovid d with termin tio s suita le for sold r, insulatio displaceme t

s rew ter min l, cr imp, insulatio pier cin termin tio a d printe -b ard mo ntin

Fre co n ctor s are provid d f or crimp, insulatio pier cin a d insulatio displaceme t

termin tio s to ca le as embles with tinsel, str an e or sold wire co d ctor s At th prese t

time, fre co n ctor s may o ly b avaia le with a lmite ra g of ter min tio s a d varia ts

1.1 Normativ ref er enc s

Th folowin n rmative d cume ts co tain pr ovisio s which, thro g refere ce in this text

co stitute provisio s of this p rt of IEC 6 0 6-3 At th time of p blcatio , th e itio s in icate

were vald Al n r mative d cume ts ar e su ject to r evisio , a d p rties to a r eeme ts b se o

this p rt of IEC 6 0 6 are e co r ag d to investig te th p s ibi ty of a plyin th most rece t

e itio s of th n rmative d cume ts in icate b low Memb rs of IEC a d ISO maintain

re isters of cur e tly vald Intern tio al Sta d rds

IEC 6 0 0(5 1): 1 7 , I ntern tion l Electrotec nic l Vo a ulary (I EV) – Ch pter 5 81:

Electro-mec ha ical c mp n nts for electro ic e uipme t

IEC 6 6 3-7, Co n ctors for fe u n ies b low 3 MH z for u e with printed b ards – P art 7:

Detail s ec ification for c n e tors, 8-way, including fix ed a d fe c n e tors with c ommo

mating fe ture , with a s s ed q ality

IEC 6 0 8-1: 1 8 , Enviro me tal testing – P art 1: Ge eral a d g idan e

IEC 6 3 6-3: 1 9 , P rinted b ards – P art 3: De ign a d u e ofprinted b ards

IEC 6 3 2-2: 1 9 , Solderles c on e tion – P art 2: Solderles crimp d c n e tion − Ge era l

re uireme ts, test methods a d pra tical g idan e

IEC 6 3 2-3: 1 9 , Solderles c n e tion – P art 3: Solderles ac ce sible ins lation

displac me t c on e tion − Ge eral re uireme ts, test methods a d pra tical g idan e

IEC 6 3 2-4: 1 9 , Solderles c n e tion – P art 4: Solderles n n-a c s sible ins lation

displac me t c on e tion – Ge eral re uireme ts, test methods a d pra tical g idan e

IEC 6 4 0: 1 7 , Sampling plan a d pro edure for ins e tion b att ributes

IEC 6 5 2-2: 1 8 , Electromec ha ical c mp n nts for electro ic e uipme t, b sic testing

pro edure a d me s ring methods – P art 2: Ge eral examination, electrical c ontinuity a d

c ntact re istan e tests, ins lation tests a d v lt ag stre s tests

IEC 6 5 2-3: 1 7 , Electromec ha ical c mp n nts for electro ic e uipme t; b sic testing

pro edure a d me s ring methods – P art 3: Cur e t-c rying c p city tests

IEC 6 5 2-4: 1 7 , Electromec ha ical c mp n nts for electro ic e uipme t; b sic testing

pro edure a d me s ring methods – P art 4: Dy amic stre s tests

IEC 6 5 2-5: 1 9 , Electromec ha ical c mp n nts for electro ic e uipme t; b sic testing

proc edure a d me s ring methods – P art 5: I mp ct tests (re c mp n nts), static load tests

(ixed c mp n nts), e dura c tests a d o erload tests

IEC 6 5 2-6: 1 8 , Electromec ha ical c mp n nts for electro ic e uipme t; b sic testing

pro edure a d me s ring methods – P art 6: Climatic tests a d s ldering tests

IEC 6 5 2-7: 1 8 , Electrome h nical c mp n nts for electro ic e uipme t; b sic testing

proc edure a d me s ring methods – P art 7 : M ec a ical o erating tests a d s aling tests

IEC 6 5 2-8: 1 9 , Electromec ha ical c mp n nts for electro ic e uipme t; b sic testing

pro edure a d me s ring methods – P art 8: Co n ctor tests (me h nical) a d me h nical tests

o c ontacts a d termination

IEC 6 5 9: 1 8 , De re s of protection pro ided b e clos re

IEC 6 6 3-1: 1 9 , Co n ctors for fe u nc ies b low 3 MH z for u e with printed b ards –

P art 1: Ge eric s ec ification – Ge eral re uireme ts a d g ide for the pre aration of detail

s e ification , with a s s ed q ality

Ame dme t 1 (1 9 )

IEC 6 6 4-1: 1 9 , I ns lation c ordination for e uipme t within low-v ltag s stems – P art 1:

P rinciples, re uireme ts a d tests

IEC 6 8 7-1: 1 9 , Re tan ular c n e tors for fe u n ies b low 3 M H z – P art 1: Ge eric

s ec ification – Ge eral re uireme ts a d g ide for the pre aration of detail s e ification for

c n e tors with a s s ed q ality

ITU-T K2 : 1 8 , Re istibility of telec mmu ication switching e uipme t to o erv ltag s a d

o erc ure ts

ISO 1 0 , Tec hnic al drawing – Method of indicating s rac e t exture

2 IEC type designat on

Co n ctor s, co n ctor b dies a d co n ctor s with pre-inser te co tacts ac or din to this

sta d rd sh l b d sig ate by th folowin s stem:

Ex mple:

IEC PAS 6 0 6-3-1 1 B8AFS-G1 1-2G: Fixe shield d co n ctor, b ard mo nte , u keye

h vin 8 female co tacts in sta d r d co tact p sitio s, g ld plate to b sold r ed into a printe

b ard h vin a thic n s of 1,6 mm n min l varia t 0 , me tin p rforma ce level 2,

as es me t level G

For d fi itio s of terms use , r efer to IEC 6 0 0(58 )

Th in ustrial co n ctor s r efer ence in this sp cif icatio are comp se of RJ4 style fixe a d

fr ee co n ctors h use in u iq e, in ustr ial r ate interfaces Th matin infor matio a d co tact

re uir eme ts of th RJ4 p rtio of th se in ustrial co n ctor s sh l b compla t with th

a pro riate IEC 6 6 3-7-X Ser ies ( 1,2,3,4,5,6)

4 Industr ial RJ45 Variants

4.1 General

Dime sio s ar e give in mi imetr es, with inch e uivale ts Th or igin l dime sio s are in inch s

Drawin s are sh wn in thir d a gle pr ojectio Th sh p of co n ctor s may d viate from th se

sh p s give in th folowin fi ur es as lo g as the sp cifi d dime sio s are n t in u nce

4.1.1 Conta t ar rangement of al conne tor ty pe

Fre co n ctor s ar e inte d d to b ter min te to cor da e or ca le to pr ovid co n ctor cor d a d

ca le as embles Th co n ctor typ d sig atio pr ovid s b sic termin tio s co cer nin th

typ of co d ctor (tinsel, str an e , sold) to which th co d ctor may b a ple , a d th typ of

co n ctio use (sold r, insulatio displaceme t etc.) Sp cif ic d tais co cernin wir e g u e

size, typ a d thic n s of co d ctor insulatio , size a d sh p of cord g or ca le jac et etc

are n t inte d d to b p rt of this sp cificatio Ca le shield co str uctio a d meth d of ca le

shield ter min tio ar e n t inte d d to b p rt of this sp cificatio Th se sh l b as a re d

b twe n p rch ser a d su pler Min r variatio s in a fr ee co n ctor ’s interior d tais to

ac ommo ate differ in wir e g u e sizes, o ter jac ets,etc d n t r eq ir e th g n ratio of n w

fr ee co n ctor varia ts

4.2 Ind strial RJ 5 Variant 0

4.2.1 In ustrial RJ 5 Variant 0 , Fix d Co ne tor

4.2.2 In ustrial RJ 5 Variant 0 , Fr ee Co ne tor

-4.3 Ind strial RJ 5 Variant 0

4.3.1 In ustrial RJ 5 Variant 0 , Fix d Co ne tor

4.3.2 In ustrial RJ 5 Variant 0 , Plug Conne tor

4.4 Ind strial RJ 5 Variant 0

4.4.1 In ustrial RJ 5 Variant 0 , Fix d Co ne tor Side

4.4.2 In ustrial RJ 5 Variant 0 , Fr ee Co ne tor

5 Mount ng Inf ormat on f or Variants 01-03

Hole sizes a d toler ances in ac or da ce with IEC 6 3 6-3

5.1 Mounting Inf or mation f or Variant 0 , Fix d Conne tor

5.2 Mounting Inf or mation f or Variant 0 , Fix d Conne tor

5.3 Mounting Inf or mation f or Variant 0 , Fix d Conne tor

Let er

Th lowest a d hig est temp ratur es a d th d ratio of th d mp h at ste dy state test sh uld

b selecte fr om th pr efer r ed valu s state in 2.2 of IEC 6 0 6-1 Th co n ctor s ar e clas ifi d

into clmatic cate or ies in ac ord nce with th g n r al rules give in IEC 6 0 8-1 Th folowin

prefer e temp rature ra g a d severity of th d mp h at ste dy state test h ve b e selecte

to comply with IEC 6 1 6

Table 8 – Clmatic c tegorie – s le ted v alue

Clmatc Cate ory

L wer T mp rature °C Up er T mp rature °C

Damp h at Ste dy state (d y )

7 °C

2

7.2 Ele tric l

7.2.1 Cr eepage an cle r anc distanc s

Th p rmis ible o eratin volta es d p n o th a plcatio a d o th a plca le or sp cifi d

saf ety re uireme ts

Insulatio co-or din tio is n t re uire for this co n ctor; th refor e, th cre p g a d cle r ance

dista ces in IEC 6 6 4-1 ar e re uce a d covere by overal p rforma ce re uireme ts

Th refore, th cre p g a d cle ra ce dista ces ar e give as o er atin ch racteristic of mate

co n ctor s

In pr actice, re uctio s in cr ee a e or cle ra ce dista ces may oc ur d e to th co d ctive

p tern of th printe b ard or th wirin use , a d sh l d ly b take into ac o nt

7.2.2 Voltage pr oof

Co ditio s: IEC 6 5 2-2, Test 4

Sta d rd atmosp eric co ditio s

Mate co n ctor s

Al var ia ts: 1 0 V d.c or a.c p ak, co tact-to-co tact

1 0 V d.c or a.c p ak, co tact to test p n l

7.2.3 Cur ent c r ying c pa ity

Co ditio s: IEC 6 5 2-3, Test 5

Sta d rd atmosp eric co ditio s

Al co tacts

Figur e 2 – Co ne tor der atin curv

7.2.4 Initial conta t r esistanc

Co ditio s: IEC 6 5 2-2, Test 2

Sta d rd atmosp eric co ditio s

Mate co n ctor s

Co n ctio p ints: as sp cifi d in f i ure 2

Al typ s: 2 mΩ max

7.2.5 Initial insulation re istanc

Co ditio s: IEC 6 5 2-2, Test 3

Meth d A

Sta d rd atmosp eric co ditio s

Mate co n ctor s

7.3 Me hanic l

7.3.1 Me hanic l oper atio

Co ditio s: IEC 6 5 2-5, Test 9

Sp e : 1 mm/s (0,4 in/s) max

Rest 5 s min (u mate )

PL 1: 7 0 o er atio s

PL 2: 2 0 o er atio s

7.3.2 Ef f ectiv ne s of conne tor cou l n de ic s

Co ditio s: IEC 6 5 2-8, Test 1 f

Unles oth rwise sp cif i d, mate sets of co n ctors sh l b teste Care sh l b take to ke p

a p rticular combin tio of co n ctors to eth r d rin th complete test se u nce, th t is, wh n

u matin is n ces ary for a certain test th same co n ctors sh l b mate for th su se u nt

tests

Her ein f ter, a mate set of co n ctors is cale a "sp cime "

For th me sureme t of co tact resista ce, th p ints of co n ctio sh l b as sh wn in

fi ur e 2

Se cla se 4 of IEC 6 0 6-1

Th d tai sp cif icatio sh l state th test se u nce (in ac or da ce with this sta d r d), a d th

n mb r of sp cime s for e ch test se u nce (n t les th n four mate p ir s)

In ivid al var ia ts may b su mit e to typ tests for a proval of th se p rticular var ia ts

I is p rmis ible to lmit th n mb r of varia ts teste to a selectio re rese tative of th wh le

ra g for which a proval is re uire (which may b les th n th ra g covere by th d tai

sp cificatio ), b t e ch featur e a d ch r acter istic sh l b prove

Th co n ctor s sh l h ve b e pr oces e in a car ef ul a d workma lke ma n r, in ac or da ce

with g o cur r ent practice

8.2 Te t Pr oc dure and Me suring Methods

Th test meth ds sp cifi d a d give in th releva t sta d r ds ar e th preferr ed meth ds b t n t

n ces ariy th o ly o es th t ca b use In case of disp te, h wever, th sp cifi d meth d

sh l b use as th ref ere ce meth d

Unles oth rwise sp cif i d, al tests sh l b carr ie o t u d r sta d r d atmosp eric co ditio s

f or testin as sp cifi d in IEC 6 0 8-1

Wh r e a proval proce ures ar e involve a d altern tive meth ds are employe it is th

r esp nsibi ty of th ma ufacturer to satisfy th a th rity gra tin a proval th t a y altern tive

meth ds which h may use give r esults e uivale t to th se o tain d by th meth ds sp cifi d