This edition in lu es the f ol owin sig if i ant tec nical c an es with resp ct to the previou edition: a the req irements have b en updated to b compl ant with the ac e tan e criteria i
Trang 1IEC 61 1 91 - 2
Editio 3.0 2 17-0
Print ed board assembl es –
Part 2: Sect ional specificat ion – R equirement s for sur ace mount soldered
Trang 2THIS PUBLICATION IS COPYRIGHT PROTECTED
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Trang 3IEC 61 1 91- 2
Edit io 3.0 2 17-0
Print ed board assembl es –
Part 2: Sect ional specificat ion – R equirement s for sur ace mount soldered
Trang 4FOREWORD 5
1 Sco e 7
2 Normative ref eren es 7
3 Terms an def i ition 7
4 General req irements 7
5 Surace mou tin of comp nents 7
5.1 General 7
5.2 Al g ment req irements 8
5.3 Proces control 8
5.4 Sur ace mou ted comp nent req irements 8
5.5 Flatp c le d formin 8
5.5.1 General 8
5.5.2 Sur ace mou ted device le d b n s 8
5.5.3 Sur ace mou ted device le d deformation 9
5.5.4 Flat ened le d
9 5.5.5 Dual-in-l ne p c ages (DIPs) 9
5.5.6 Parts not config red for s race mou tin 9
5.6 Smal devices with two termination 9
5.6.1 General 9
5.6.2 Stac mou tin 9
5.6.3 Devices with external de osited elements 9
5.7 L ad comp nent b dy p sitionin 10 5.7.1 General 10 5.7.2 Axial-le ded comp nents 10 5.7.3 Other comp nents 10 5.8 Parts con g red for but le d mou tin 10 5 9 Non-con u tive ad esive coverage lmits 1
0 6 Ac e tan e req irements 10 6.1 General 10 6.2 Control an cor ective action 10 6.3 Sur ace solderin of le d an termination 1
6.3.1 General 1
6.3.2 Solder fi et heig t and he l fi ets 1
6.3.3 Flat rib on L an g l -win le d 12 6.3.4 Rou d or f lat ened (coined) le d 13 6.3.5 J le d 14 6.3.6 Rectan ular or s uare en comp nent 15 6.3.7 Cyl n rical en -ca termination 16 6.3.8 Bot om only termination 17 6.3.9 Castel ated termination 18 6.3.10 But joints 19 6.3.11 Inward L-s a ed rib on le d 2
6.3.12 Flat lu le d 21
6.3.13 Bal grid ar ay 2
6.3.14 Column grid ar ay 2
Trang 56.3.16 Comp nents with b t om thermal plane termination (D-Pak) 2
6.3.17 P-style termination 2
6.4 General p st-solderin req irements a plca le to al s race-mou ted as embles 2
6.4.1 Dewet in 2
6.4.2 L ac in 2
6.4.3 Pits, void , blowholes, an cavities 2
6.4.4 Solder wic in 2
6.4.5 Solder we s an s in 2
6.4.6 Brid in 2
6.4.7 Degradation of markin 2
6.4.8 Solder spikes 2
6.4.9 Disturb d joint 2
6.4.10 Comp nent damage 2
6.4.11 Op n circ it, non-wet in 2
6.4.12 Comp nent ti tin 2
6.4.13 Non-con u tin ad esive en ro c ment 2
6.4.14 Op n circ it, no solder avai a le 2
6.4.15 Comp nent on ed e 2
7 Rework an re air 2
An ex A (normative) Placement req irements f or s rf ace mou ted devices 3
A.1 General 3
A.2 Comp nent p sitionin 3
A.3 Smal devices in orp ratin two termination 3
A.3.1 Metal zation coverage over the lan (side-to-side) 3
A.3.2 Metal zation coverage over the lan (en ) 3
A.4 Mou tin of c l n rical en -ca devices (MEL s) 3
A.5 Registration of castel ated c ip car iers 3
A.6 Sur ace mou ted device le d an lan contact 3
A.7 Sur ace mou ted device le d side overhan 3
A.8 Sur ace mou ted device le d to overhan 31
A.9 Sur ace mou ted device le d heig t of lan (prior to solderin ) 31
A.10 Positionin of J le d devices 31
A.1 Positionin g l -win le d devices 31
A.12 External con ection to p c agin an intercon ect stru tures 31
Biblogra h 3
Fig re 1 – L ad f ormation for s rf ace mou ted device 8
Fig re 2 – Fi et heig t 12
Fig re 3 – Flat rib on an g l -win le d 13
Fig re 4 – Rou d or f lat ened (coined) le d joint 14
Fig re 5 – J le d joint 15
Fig re 6 – Rectan ular or s uare en comp nents 16
Fig re 7 – Cyl n rical en -ca termination 17
Fig re 8 – Botom only termination 18
Fig re 9 – L adles c ip car iers with castel ated termination 19
Trang 6Fig re 1 – Inward L-s a ed rib on le d 21
Fig re 12 – Flat lu le d 2
Fig re 13 – BGA with col a sin b l s 2
Fig re 14 – Botom termination comp nents 2
Fig re 15 – Botom thermal plane termination 2
Fig re 16 – P-style termination 2
Ta le 1 – BGA with non-col a sin b l s 2
Ta le 2 – Column grid ar ay 2
Ta le 3 – Reworka le def ects 2
Trang 7INTERNATIONAL ELECTROTECHNICAL COMMISSION
_
Part 2: Sectional specification –
Requirements for surface mount soldered assembl es
1 Th Intern tio al Ele trote h ic l Commis io (IEC) is a worldwid org niz tio for sta d rdiz tio c mprisin
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a re me t b twe n th two org niz tio s
2) Th f ormal d cisio s or a re me ts of IEC o te h ic l maters e pre s, a n arly a p s ible, a intern tio al
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th later
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p te t rig ts IEC s al n t b h ld re p n ible f or id ntif yin a y or al s c p te t rig ts
International Stan ard IEC 61 91-2 has b en pre ared by IEC tec nical commit e 91:
Electronic as embly tec nolog
This third edition can els an re laces the secon edition publ s ed in 2 13 This edition
con titutes a tec nical revision
This edition in lu es the f ol owin sig if i ant tec nical c an es with resp ct to the previou
edition:
a) the req irements have b en updated to b compl ant with the ac e tan e criteria in
IPC-A-610 ;
b) some of the terminology u ed in the doc ment has b en updated;
c) ref eren es to IEC stan ard have b en cor ected;
Trang 8The text of this International Stan ard is b sed on the fol owin doc ments:
Ful inf ormation on the votin for the a proval of this International Stan ard can b fou d in
the re ort on votin in icated in the a ove ta le
This doc ment has b en draf ted in ac ordan e with the ISO/IEC Directives, Part 2
A l st of al p rts of IEC 61 91 u der the general title Printed b ard as emblies can b fou d
in the IEC we site
The commite has decided that the contents of this doc ment wi remain u c an ed u ti the
sta i ty date in icated on the IEC we site u der "htp:/ we store.iec.c " in the data related to
the sp cific doc ment At this date, the doc ment wi b
• recon rmed,
• with rawn,
• re laced by a revised edition, or
A bi n ual version of this publcation may b is ued at a later date
IMPORTANT – The 'colour inside' logo on the cov r pa e of this publ c tion in ic te
that it contains colours whic are consid re to be us f ul f or the cor e t
understa din of its conte ts Us rs s ould th ref ore print this doc me t using a
colour printer
Trang 9PRINTED BOA RD ASSEMBLIES –
Part 2: Sectional specification –
Requirements for surface mount soldered assembl es
This p rt of IEC 61 91 gives the req irements f or s r ace mou t solder con ection The
req irements p rtain to those as embl es that are total y s rf ace mou ted or to the s race
mou ted p rtion of those as embl es that in lu e other related tec nologies (e.g throu h
-hole, c ip mou tin , terminal mou tin , etc.)
The fol owin doc ments are ref er ed to in the text in s c a way that some or al of their
content con titutes req irements of this doc ment For dated referen es, only the edition
cited a ples For u dated ref eren es, the latest edition of the ref eren ed doc ment (in lu in
an amen ments) a pl es
IEC 6 19 , P rinted b ard d esig , ma ufa ture a d as embly – Terms a d d efinit ions
IEC 61 91-1, P rinted b ard as emblies – Part 1: Ge eric sp cific tion – Re uireme ts for
sold ered el ectric l a d ele tro ic as emblies using sura e mo nt a d relat ed as embly
te h ol ogies
IPC-A-610, Ac e ta i ty of Electronic As embl es
3 Terms and def initions
For the purp ses of this doc ment, the terms and def i ition given in IEC 6 19 a ply
ISO an IEC maintain terminological data ases f or u e in stan ardization at the fol owin
ad res es:
• IEC Electro edia: avai a le at ht p:/ www.electro edia.org/
• ISO Onl ne browsin platform: avai a le at htp:/www.iso.org/o p
The req irements of IEC 61 91-1 are a man atory p rt of this sp cification
Workman hip s al me t the req irements of IPC-A-610 in ac ordan e with the clas if i ation
req irements of this doc ment
5 Surf ace mounting of components
This clau e covers as embly of comp nents that are placed on the s r ace to b man al y or
mac ine soldered an in lu es comp nents desig ed f or s race mou ting as wel as
Trang 105.2 Al gnme t re uireme ts
Suff i ient proces control at al stages of desig an as embly s al b in place to ena le the
p st-solderin al g ments an solder joint f ilet controls sp cified in 6.3 to b ac ieved
Relevant f actors af fectin the req irements in lu e lan an con u tor desig , comp nent
proximities, comp nent an lan soldera i ty, solder p ste/ad esive q antity an al g ment
an comp nent placement ac urac
If s ita le proces controls are not in place to en ure compl an e with 5.2 an the intent of
An ex A, the detai ed req irements of An ex A s al b man atory
5.4 Surfa e mounte compone t re uireme ts
The le d of le d s race mou ted comp nents s al b formed to their final config ration
prior to mou tin L ad s al b f ormed in s c a man er that the le d-to-b d se l is not
damaged or degraded an that they may b soldered into place by s bseq ent proces es
whic do not res lt in resid al stres es decre sin rel a i ty When the le d of d al-in-l ne
p c ages, flatp c s, an other multi e d devices b come misal g ed d rin proces in or
han l n , they may b straig tened to en ure p ral el sm an al g ment prior to mou tin ,
whi e maintainin the le d-to-b d se l integrity
5.5 Flatpa k le d f orming
L ad on o p site sides of s r ace mou ted flatp c s s al b formed s c that the
non-p ral elsm b twe n the b se s race of the comp nent an the s rf ace of the printed
b ard (i.e comp nent cant is minimal Comp nent cant is p rmis ible provided the final
config ration do s not ex e d the maximum sp cin lmit of 2,0 mm (se Fig re 1)
Trang 11thic nes ) The an le of that p rt of the le d b twe n the up er an lower b n s in relation to
the mou tin lan s al b 4 ° minimum and 9 ° maximum
5.5.3 Surfa e mou te de ic le d d f ormation
L ad deformation (u intentional b n in ) may b al owed when
a) no eviden e of a s ort circ it or p tential s ort circ it exists,
b) le d-to-b d se l or weld is not damaged by the deformation,
c) do s not violate minimum electrical sp cin req irement,
d) to of le d do s not exten b yon the to of b d ; pref ormed stres lo ps may exten
a ove the to of the b d ; however, stan -of f heig t lmit s al not b ex e ded,
e) to c rl, if present on b n s, s al not ex e d two times the thic nes of the le d (2 T),
f) co lanarity l mits are not ex e ded
5.5.4 Flat e e le ds
Comp nents with axial le d of rou d cros -section may b flat ened (coined) f or p sitive
se tin in s rf ace mou tin If flatenin is u ed, the f latened thic nes s al b not les than
4 % of the original diameter Flatened are s of le d s al b ex lu ed f rom the 10 %
deformation req irement in 6.5.3 of IEC 61 91-1:2 13
Flatened le d on o p site sides of a s rf ace mou t p rt s al b f ormed s c that the non
-p ralel sm b twe n the b se s rf ace of the comp nent an the s r ace of the printed b ard
(e.g comp nent cant is minimal
5.5.5 Dual-in-l ne pa k ge (DIPs)
Dual-in-l ne p c ages may b s rf ace mou ted provided the le d are config red to me t the
mou tin req irements f or s race mou ted lo ded p rts The le d pre aration o eration
s al b p rormed u in die formin /c t in s stems Han formin an trimmin of le d are
prohibited
5.5.6 Parts not conf igure f or s rfa e mounting
Flatp c s of the throu h-hole config ration, tran istors, metal p wer p c ages, an other
non-axial le d comp nents s al not b s race mou ted u les the le d are f ormed to me t
the s r ace mou ted device le d f ormin req irements Su h a pl cation s al b agre d on
b twe n u er an man facturer
5.6 Smal d vic s with two termination
The detai ed req irements for mou tin of smal devices with two le d termination are
defined in 5.6.2 an 5.6.3
5.6.2 Sta k mounting
When p rt stac in is p rmit ed by the as embly drawin , p rts s al not brid e spacin
b twe n other p rts or comp nents s c as terminals or other c ip comp nents
5.6.3 De ic s with e tern l deposite eleme ts
Comp nents with electrical elements de osited on an external s r ace (s c as c ip resistors)
s al b mou ted with that s r ace f acin away f om the printed b ard or s bstrate
Trang 125.7 Le d comp ne t body positioning
Parts mou ted over protected s rf aces an in ulated p rts that are p sitioned over circ itry
or p rts mou ted over s races without exp sed circ itry may b flu h mou ted (i.e no stan
-of heig t Parts mou ted over exp sed circ itry s al have their le d f ormed to provide a
minimum of 0,2 mm b twe n the b tom of the comp nent b d an the exposed circ itry
The maximum cle ran e b twe n the b t om of the le ded comp nent b d an the printed
wirin s rf ace s al not ex e d 2,0 mm
5.7.2 Axial-le de compon nts
The b d of a s race-mou ted axial-le ded comp nent s al b sp ced f rom the s rf ace of
the printed b ard at a maximum of 2,0 mm u les the comp nent is mec anical y atac ed to
the s bstrate by ad esive or other me n L ad on o p site sides of s race mou ted
axial-le ded comp nents s al b f ormed s c that comp nent cant (non-p ral el sm b twe n
the b se s rf ace of the mou ted comp nent an the s race of the printed b ard) is minimal
an in no in tan e s al b d cant res lt in non-conforman e with maximum sp cin l mits
5.7.3 Other compone ts
TO-can devices, tal profi e comp nents (i.e over 15 mm), tran formers, an metal p wer
p c ages may b s r ace mou ted provided the p rts are b n ed or otherwise sec red to the
b ard in a man er whic ena les the p rt to with tan the en -item s oc , vibration an
en ironmental stres es
5.8 Parts conf igure f or but le d mounting
Comp nents desig ed for throu h hole (pin-in-hole) a plcation an modified f or but joint
at ac ment, or stif f le ded d al-in-l ne p c ages may b but mou ted on level A an B
prod cts But mou tin is not p rmit ed on level C prod cts u les the comp nent is
desig ed for s r ace mou tin Comp nent s w ith solderc arged terminat ion desig ed for but t
mou tin may b ac e ta le f or al clas es For other but -mou ted termination comp nents
ac e tan e criteria have to b agre d b twe n the man facturer an the u er
5.9 Non-condu tiv a he iv cov ra e l mits
Non-con u tive ad esive materials, when u ed for comp nent mou tin , s al not flow onto,
or o s ure, are s to b soldered or into vias or plated-throu h holes
Materials, proces es, an proced res des rib d an sp cif ied in IEC 61 91-1 provide for
soldered intercon ection that are b ter than the minimum s race mou t ac e tan e
req irements in this clau e Proces es an their control s ould b ca a le of prod cin
prod ct me tin or ex e din the ac e tan e criteria for defined prod ct levels
6.2 Control a d cor e tiv a tions
The detai ed req irements f or ac e tan e, cor ective action l mits, control lmit determination,
an general as embly criteria des rib d in IEC 61 91-1 are a man atory p rt of this stan ard
In ad ition 6.3 s al b met for al s r ace mou t as embly an f or con ection ac e ta i ty
Trang 136.3 Surfa e soldering of le ds a d termin tions
Solder joints or termination on comp nents desig ed for s rf ace mou tin s al ex ibit
solder joints that me t the general des ription of Clau e 10 of IEC 61 91-1:2 13 with the
sp cific me s rements defined in 6.3.3 to 6.3.17 of this doc ment Some s rf ace-mou ted
comp nents wi selfal g d rin reflow solderin but a degre of misalg ment is p rmit ed to
the extent sp cified However, minimum desig con u tor sp cin s al not b violated
In 6.3.3 to 6.3.17, certain joint f eatures are u sp cified in size an the only req irement is
that a pro erly weted fi et to b th le d/ermination an lan s b visible Ge metric
dimen ion not cal ed out with an req irements are con idered non-critical to the
p rorman e of the intercon ection
Surace-mou ted joints formed to con ector, soc et, an other le d or termination without
mec anical s p ort, s bjected to stres fom in ertion an with rawal of comp nents or
printed b ard , s al me t the req irements of level C
6.3.2 Solder f il et height a d he l f il ets
The heig t F of solder fi ets, in lu in he l fi ets, as req ired in the fol owin s bclau es
s al b ju ged by the distan e the a pl ed solder has risen up the joined s r ace Fig re 2
i u trates this me s rement f or joints of eq al heig t but havin dif ferent solder volume In
6.3.3 to 6.3.12, for some le d config ration , the minimum ac e ta le f il et heig t criterion is
referen ed to the le d thic nes T, or one half the thic nes (0,5 T) When ref eren ed to T,
the heig t of the he l fi et to a f ormed le d s al b me s red at the lowest p int of the in ide
b n radiu of the le d, as in icated by p int A of Fig re 2 (e.g level C in Fig res 3 to 5)
When ref eren ed to 0,5 T, the fi et may b 0,5 T lower (e.g level B in Fig res 3 to 5)
NOT Su cla s 6.3.3 pro id s a org niz tio th t c mbin s th re uireme t p ra ra h, th a pro riate fig re
a d a dime sio al ta le th t d s rib s th s e ific d tais
6.3.2.2 Solder con e tion contours
A mou tin tec niq e s al b u ed to comp n ate f or the co ff i ient of thermal exp n ion
(CTE) mismatc of the p rt an b ard This mou tin tec niq e s al b l mited to p rt le d ,
sp cial zed mou tin devices, an normal solder con ection The u e of sp cial zed stan
-of fs mou ted b twe n the p rt an the lan is p rmis ible L adles comp nents s al not b
soldered into place u in red n ant intercon ect wirin b twe n the comp nent castel ation
an the lan
Desig s that u e sp cial solder con ection contours as p rt of a CTE mismatc comp n ation
s stem s al b identif ied on the a proval as embly drawin The mou tin tec niq e s al b
ca a le of p rormin with a solder con ection whic me ts the req irements of this
doc ment
6.3.2.3 Surfa e mount d vic le d he l position
The he l of a le ded comp nent s al not overhan the lan
NOT Th h el b gin wh re th le d starts to c rv at th le d b n
Comp nents (e.g con ectors an flexible circ its) whic in orp rate bre k-away tie b rs in
their desig may b in tal ed or soldered in place prior to removal of the tie b r Exp sed
Trang 14Solder joints b twe n s bstrate lan s an f lat rib on le d f ormed into an L, an g l-win
s a ed comp nent le d of either stif f or flexible materials s al me t the al g ment an
solder fi et req irements of Fig re 3 for e c prod ct level
Trang 15Dime sion in mil l imet re
L < 3Wd
L a s n t h vin weta le sid s or e d b d sig (s c a le d stamp d or s e re f rom pre are sto k)
are n t re uire to h v sid or e d fi ets, b t sid o erh n is n t p rmite (al le els)
Joints formed to rou d or f latened (coined) le d s al me t the dimen ional an fi et
req irements of Fig re 4 for e c prod ct level
Trang 16Dime sion in mil l imet re
G + T d
Trang 17Dime sion in mil l imet re
6.3.6 Re ta g lar or s uare e d compone t
Solder joints to comp nents havin termination of a s uare or rectan ular config ration s al
me t the dimen ional an solder f il et req irements of Fig re 6 f or e c prod ct level
Trang 18Dime sion in mil l imet re
Figure 6 – Re ta gular or s uare e d compone ts
6.3.7 Cyl ndric l e d-c p terminations
Solder joints to comp nents havin c ln rical en -ca termination (e.g MEL s) s al me t
the dimen ional an solder fi et req irements of Fig re 7 f or e c prod ct level
Trang 19Dime sion in mil l imet re
6.3.8 Bot om only terminations
Dis rete c ip comp nents, le dles c ip car iers, an other devices havin metal zed
termination on the b tom side only s al me t the dimen ional an solder f ilet req irements