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Tiêu đề Food Processing Machinery — Derinding-, Skinning And Membrane Removal Machines — Safety And Hygiene Requirements
Trường học British Standards Institution
Chuyên ngành Food Processing Machinery
Thể loại British Standard
Năm xuất bản 2010
Thành phố Brussels
Định dạng
Số trang 52
Dung lượng 3,08 MB

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Cấu trúc

  • 4.1 General (14)
  • 4.2 Mechanical hazards (14)
  • 4.3 Electrical hazards (17)
  • 4.4 Hazards generated by loss of stability (17)
  • 4.5 Hazard generated by noise (17)
  • 4.6 Hazards from non-compliance with ergonomic principles (17)
  • 4.7 Hazards from non-compliance with hygienic principles (17)
  • 5.1 General (18)
  • 5.2 Mechanical hazards (18)
    • 5.2.1 Open derinding machine with infeed table (18)
    • 5.2.2 Automatic derinding- and membrane removal machine (23)
    • 5.2.3 Combination derinding- and membrane removal machine (26)
    • 5.2.4 Open skinning and membrane removal machine with infeed table (26)
    • 5.2.5 Automatic membrane removal machines (28)
    • 5.2.6 Drive system (28)
  • 5.3 Electrical hazards (29)
    • 5.3.1 Stopping function of switching devices (29)
    • 5.3.2 Emergency stop-device (29)
    • 5.3.3 Protection against water ingress (29)
    • 5.3.4 ON- and OFF-switch (31)
    • 5.3.5 Electromagnetic compatibility test (see 4.4.1 of ! EN 60204-1:2006 " ) (31)
    • 5.3.6 Wheel mounted derinding-, skinning- and membrane removal machines (31)
  • 5.4 Hazards from loss of stability (31)
  • 5.5 Noise reduction (31)
  • 5.6 Ergonomic requirements (32)
  • 5.7 Hygiene and cleaning (32)
    • 5.7.1 Food area (32)
    • 5.7.2 Splash area (33)
    • 5.7.3 Non-food area (33)
    • 5.7.4 Surface Conditions (33)
    • 5.7.5 Cleaning (33)
    • 5.7.6 Other hygiene requirements (33)
    • 5.7.7 Protection of the operator (34)
  • 7.1 Instruction Handbook (36)
  • 7.2 Operator training (38)

Nội dung

When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of

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Food processing

machinery —

Derinding-, skinning-

and membrane removal

machines — Safety and

hygiene requirements

ICS 67.260

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This British Standard is the UK implementation of

EN 12355:2003+A1:2010 It supersedes BS EN 12355:2003 which is withdrawn

The start and finish of text introduced or altered by amendment is indicated in the text by tags Tags indicating changes to CEN text carry the number of the CEN amendment For example, text altered by CEN amendment A1 is indicated by !"

The UK participation in its preparation was entrusted to Technical Committee MCE/3, Safeguarding of machinery, to subcommittee MCE/3/5, Food industry machines

A list of organizations represented on this subcommittee can be obtained on request to its secretary

This publication does not purport to include all the necessary provisions of a contract Users are responsible for its correct application

Compliance with a British Standard cannot confer immunity from legal obligations.

This British Standard was

published under the authority

of the Standards Policy and

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EUROPÄISCHE NORM

June 2010

Machines pour les produits alimentaires - Machines à

découenner, éplucher et peler - Prescriptions relatives à la

sécurité et à l'hygiène

Nahrungsmittelmaschinen - Entschwartungs-, und Entvliesmaschinen - Sicherheits- und Hygieneanforderungen

Enthäutungs-This European Standard was approved by CEN on 21 November 2002 and includes Amendment 1 approved by CEN on 30 April 2010 CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member

This European Standard exists in three official versions (English, French, German) A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom

EUROPEAN COMMITTEE FOR STANDARDIZATION

C O M I T É E U R O P É E N D E N O R M A L I S A T I O N

E U R O P Ä I S C H E S K O M I T E E FÜ R N O R M U N G

Management Centre: Avenue Marnix 17, B-1000 Brussels

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Contents

page

Foreword 4



Introduction 5



1



Scope 5



2



Normative references 9



3



Terms and definitions 10



4



List of hazards 12



4.1



General 12



4.2



Mechanical hazards 12



4.3



Electrical hazards 15



4.4



Hazards generated by loss of stability 15



4.5



Hazard generated by noise 15



4.6



Hazards from non-compliance with ergonomic principles 15



4.7



Hazards from non-compliance with hygienic principles 15



5



Safety requirements and/or measures 16



5.1



General 16



5.2



Mechanical hazards 16



5.2.1



Open derinding machine with infeed table 16



5.2.2



Automatic derinding- and membrane removal machine 21



5.2.3



Combination derinding- and membrane removal machine 24



5.2.4



Open skinning and membrane removal machine with infeed table 24



5.2.5



Automatic membrane removal machines 26



5.2.6



Drive system 26



5.3



Electrical hazards 27



5.3.1



Stopping function of switching devices 27



5.3.2



Emergency stop-device 27



5.3.3



Protection against water ingress 27



5.3.4



ON- and OFF-switch 29



5.3.5



Electromagnetic compatibility test (see 4.4.1 of !EN 60204-1:2006") 29



5.3.6



Wheel mounted derinding-, skinning- and membrane removal machines 29



5.4



Hazards from loss of stability 29



5.5



Noise reduction 29



5.6



Ergonomic requirements 30



5.7



Hygiene and cleaning 30



5.7.1



Food area 30



5.7.2



Splash area 31



5.7.3



Non-food area 31



5.7.4



Surface Conditions 31



5.7.5



Cleaning 31



5.7.6



Other hygiene requirements 31



5.7.7



Protection of the operator 32



6



Verification of safety and hygiene requirements and/or measures 32



7



Information for the user 34



7.1



Instruction Handbook 34



7.2



Operator training 36



8



Marking 36



Annex A (normative) Noise test code for derinding-, skinning- and membrane removal machines

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Annex B (normative) Design principles to ensure the cleanability of derinding-, skinning- and

membrane removal machines 39



Annex C (normative) Common hazards for food processing machines and reduction requirements

applicable to derinding-, skinning- and membrane removal machines 45



Annex ZA (informative) !Relationship between this European Standard and the Essential

Requirements of EU Directive 2006/42/EC" 47



Bibliography 48



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Foreword

This document (EN 12355:2003+A1:2010) has been prepared by Technical Committee CEN/TC 153 “Food processing machinery - Safety and hygiene specifications", the secretariat of which is held by DIN

This European Standard shall be given the status of a national standard, either by publication of an identical text or

by endorsement, at the latest by December 2010, and conflicting national standards shall be withdrawn at the latest

by December 2010

Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights

This document includes Amendment 1, approved by CEN on 2010-04-30

This document supersedes EN 12355:2003

The start and finish of text introduced or altered by amendment is indicated in the text by tags!"͘

This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s)

For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document

It is one of a series of standards for meat processing machinery, in compliance with EN 1672-2 and annex C According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom

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Introduction

!This document is a type C standard as stated in EN ISO 12100

The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this document

When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard."

!This European Standard relates to:

 derinding machines with tooth roll, hold down roller and blade device;

 skinning- and membrane removal machines with transport- and stripper roll as well as a blade device." This standard only applies to machines which are manufactured after the date of issue of this standard

1.2 This standard covers the following types of machines:

 Open derinding machines with infeed table and a distance between the floor and the surface of the infeed table from 800 mm to 1 050 mm

Tooth form of the tooth roll:

Depth < 5,0 mm

Pitch < 6,5 mm

(see Figures 1 and 2)

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Figure 1 — Derinding-, skinning- and membrane Figure 2 — System of an open derinding machine removal machine

 Automatic derinding machine with infeed, hold down, and outfeed device and a distance between the floor and the surface of the infeed device, e.g conveyor belt between 800 mm and 1 050 mm

Tooth form of the tooth roll:

Depth < 5,0 mm

Pitch < 12,0 mm

Hold down roller diameter 175 mm to 240 mm

(see Figures 3 and 4)

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Tooth or conveyor roll

Blade Blade holder Outfeed conveyor

Figure 3 — Automatic Derinding- and membrane

removal machine Figure 4 — System of an automatic derinding- and membrane machine

 Open skinning- and membrane removal machine with infeed table and a distance between the floor and the surface of the infeed table between 800 mm and 1 050 mm

Groove form of the transport roller:

Depth < 2,0 mm

Pitch < 2,5 mm

(see Figures 1 and 5)

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Figure 5 — System of a membrane removal machine

Derinding-, skinning- and membrane removal machines consist mainly of a machine frame, tooth roll with stripper comb, hold down roller with stripper rake, transport roll with stripper roll and air jet cleaning blade device and electrical, electronic, or pneumatic components, depending on the machine type

Derinding-, skinning- and membrane removal machines can e.g be equipped with a:

 infeed and outfeed table;

 infeed- and outfeed conveyor belts;

 blade device;

 double blade;

 hold down device, (e.g hold down rollers, belts or fingers);

 circular knives inside or instead of hold down rollers;

 stripper comb/stripper roll/stripper rake

Derinding-, skinning- and membrane removal machines can be mobile (see Figures 1 and 3)

1.3 Intended use

!This European Standard deals with all significant hazards, hazardous situations and events relevant to derinding-, skinning- and membrane removal machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4)

This European Standard deals with the hazards which can arise during commissioning, operation, cleaning, use, maintenance and decommissioning of the machine."

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The product (raw meat or raw fish) with a weight < 15 kg which is to be processed is either fed by hand or by an infeed device (e.g infeed conveyor belt) and a hold down device carried to the tooth or transport roller Using open derinding-, skinning- and membrane removal machines, the product is pressed by hand against the blade device and the rind, the skin or the membrane is cut off by the blade

1.4 Not intended use

A not intended use is e.g.:

 the wrong installation of a derinding-, skinning- and membrane removal machine;

 the processing of flat products on open derinding machines;

 working on open derinding-, skinning- and membrane removal machines without using the gloves which the manufacturer recommends;

 manipulation of interlocking systems on safety devices;

 using of cleaning- and disinfection detergents, which are not recommended by the manufacturer in the instructions for use

2 Normative references

!The following referenced documents are indispensable for the application of this document For dated references, only the edition cited applies For undated references, the latest edition of the referenced document (including any amendments) applies

EN 614-1, Safety of machinery — Ergonomic design principles — Part 1: Terminology and general principles

EN 953:1997, Safety of machinery — Guards — General requirements for the design and construction of fixed and

movable guards

EN 1005-1, Safety of machinery — Human physical performance — Part 1: Terms and definitions

EN 1005-2, Safety of machinery — Human physical performance — Part 2: Manual handling of machinery and

component parts of machinery

EN 1005-3, Safety of machinery — Human physical performance — Part 3: Recommended force limits for

machinery operation

EN 1088:1995, Safety of machinery — Interlocking devices associated with guards — Principles for design and

selection

EN 1672-2:2005, Food processing machinery — Basic concepts — Part 2: Hygiene requirements

EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General requirements

(IEC 60204-1:2005, modified)

EN 61000-6-1, Electromagnetic compatibility (EMC) — Part 6-1: Generic standards; Immunity for residential,

commercial and light-industrial environments (IEC 61000-6-1:2005)

EN 61000-6-2, Electromagnetic compatibility (EMC) — Part 6-2: Generic standards; Immunity for industrial

environments (IEC 61000-6-2:2005)

EN 61000-6-3, Electromagnetic compatibility (EMC) — Part 6-3: Generic standards; Emission standard for

residential, commercial and light-industrial environments (IEC 61000-6-3:2006)

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EN 61000-6-4, Electromagnetic compatibility (EMC) — Part 6-4: Generic standards; Emission standard for

industrial environments (IEC 61000-6-4:2006)

EN 60529, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989)

EN 61496-1:2004, Safety of machinery — Electro-sensitive protective equipment — Part 1: General requirements

and tests (IEC 61496-1:2004, modified)

EN ISO 3744, Acoustics — Determination of sound power levels of noise sources using sound pressure —

Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994)

EN ISO 4287:1998, Geometrical product specifications (GPS) — Surface texture: Profile method — Terms,

definitions and surface texture parameters (ISO 4287:1997)

EN ISO 4871, Acoustics — Declaration and verification of noise emission values of machinery and equipment –

(ISO 4871:1996)

EN ISO 11201, Acoustics — Noise emitted by machinery and equipment — Measurement of emission sound

pressure levels at a work station and at other specified positions — Engineering method in an essentially free field over a reflecting plane (ISO 11201:1995)

EN ISO 11688-1, Acoustics — Recommended practice for the design of low-noise machinery and equipment —

Part 1: Planning (ISO/TR 11688-1:1995)

EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic

terminology, methodology (ISO 12100-1:2003)

EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical

principles and specifications (ISO 12100-2:2003)

EN ISO 13849-1:2008, Safety of machinery — Safety related parts of control systems — Part 1: General principles

for design (ISO 13849-1:2006)

EN ISO 13857:2008, Safety of machinery — Safety distances to prevent hazard zones being reached by the upper

and lower limbs (ISO 13857:2008)"

3 Terms and definitions

!For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following apply."

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3.5

hold down device

rollers, conveyors or mechanical fingers to press down and move products

3.6

combination derinding and membrane removal machine

machine which can be used as open or automatic derinding- and membrane removal machine

3.7

double blade

two blade devices installed one above the other

3.8

air jet cleaning device

device with jets to blow off skin or membrane

hold-to-run control device

switch which needs a continuous actuation for operation

infeed and outfeed device

conveyor belts for the feed and removal of products

3.18

infeed and outfeed table

table surface for the feeding or removal of product by hand

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4 List of hazards

4.1 General

This clause and annex C contains the hazards and hazardous situations based upon EN 1050 as far as they are dealt with in this European Standard, identified by a risk assessment significant for derinding-, skinning- and membrane removal machines, and actions to eliminate or reduce risk

Before using this standard it is important to carry out a risk assessment of the derinding-, skinning- and membrane removal machines to check that it has the hazards identified in this clause

4.2 Mechanical hazards

4.2.1 Open derinding machine with infeed table

 Zone 1

Rotating tooth roll and height adjustable blade holder with blade (see Figure 6)

Hazards of separation of the skin or the fingers being drawn in

 Zone 2

Rotating tooth roll and stripper comb (see Figure 6)

Hazards of fingers or hand being drawn in

 Zone 3

Rotating tooth roll and fixed machine parts (see Figure 6)

Hazards of the fingers, hand or lower arm being drawn in

 Zone 4

Rotating tooth roll with adjustable height double blade (see Figure 10)

Hazards of fingers being drawn in and cutting fingers, hand or lower arm

4.2.2 Automatic derinding-, skinning- and membrane removal machine

Rotating hold down- rollers or -fingers and protective cover (see Figure 7)

Hazards of fingers or hand being drawn in

 Zone 3

Rotating tooth roll/conveyor roll and stripper comb/stripper roll (see Figure 7)

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Hazards of the fingers or the hand being drawn in

 Zone 4

Rotating tooth roll/conveyor roll and fixed machine parts (see Figure 7)

Hazards of fingers, hand or lower arm being drawn in

 Zone 5

Rotating conveyor belt and drive and guide rolls (see Figure 7)

Hazards of fingers or hand being drawn in crushing

 Zone 6

Rotating circular blade (see Figure 7)

Hazards of cutting fingers or hand

 Zone 7

Machine components

Unintended closure of guard covers

Hazards of crushing of the hand

5

6

7

Zone 5 Zone 6 (circular blade) Zone 7

Figure 6 — Open derinding machine Figure 7 — Automatic derinding and membrane

- danger zones removal machine- danger zones

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4.2.3 Open skinning and membrane removal machine with infeed table

 Zone 1

Rotating transport roller and fixed blade holder with blade (see Figure 8)

Hazard of the skin being separated

 Zone 2

Rotating transport roll and rotating stripper roll (see Figure 8)

Hazards of fingers or hand being drawn in/crushing

 Zone 3

Rotating transport roll/stripper roll with fixed machine parts and air jet cleaning device (see Figure 8)

Hazards of fingers or hand or lower arm being drawn in

With automatic skinning- and membrane removal machines similar hazards exist as with automatic derinding machines, see 4.2.2

Tooth roll, transport roll/stripper and hold down device drive systems

Hazards of fingers or hand being crushed

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4.3 Electrical hazards

4.3.1 Direct or indirect contact with live parts

Hazard from electric shock to the body

4.3.2 Electrical components with insufficient safety level

Hazard of mechanical injury to the body due to malfunction

4.4 Hazards generated by loss of stability

 Zone 9

Mobile derinding-, skinning- and membrane removal machines (see Figures 1 and 3)

Hazard of impact or crushing to the body if machine topples over

4.5 Hazard generated by noise

Derinding-, skinning- and membrane removal machines may generate noise which can result in hearing damage, in accidents due to interference with speech communication and interference with the perception of acoustic signals

4.6 Hazards from non-compliance with ergonomic principles

 Unhealthy body postures or excessive efforts

 Insufficient consideration of human hand/arm or foot/leg anatomy during machine design

Hazard of harm to the body

4.7 Hazards from non-compliance with hygienic principles

 Microbiological causes

Hazard (spoilage) of the foodstuff

Hazard of damage to health of the consumer through food poisoning

Infection of the operator

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5 Safety requirements and/or measures

!For hazards which are to be reduced by the application of the type B-standards such as EN 614-1, EN 953,

EN 1005-3, EN 1088, EN 60204-1, EN 60529, EN ISO 12100, EN ISO 13849-1 and EN ISO 13857, the manufacturer shall carry out a risk assessment to establish the requirements of the type B-standard This specific risk assessment shall be part of the general risk assessment of the machine."

Where the means of reducing the risk is by the physical arrangement or positioning of the installed derinding-, skinning- or membrane removal machines, the manufacturer shall include in the Information for use a reference to the reduction means to be provided, and to any limiting value of the requirement, and, if appropriate, to the means

of verification

Where the means of reducing the risk is by a safe system of working the machinery, the manufacturer shall include

in the Information for use details of the system and of the elements of training required by the operating personnel

Additionally locking devices shall be:

 for fulfilment the hygiene requirements;

 for protection against mechanical damages;

 for protection against influence of cleaning and disinfection detergents;

 for protection against influence of cleaning liquids (water);

 for protection against evading in a simple way

built in the machine housing and correspond to 5.7 of EN 1088:1995

In the Information for use the manufacturer shall give information on the daily verification of the locking device

5.2.1 Open derinding machine with infeed table

5.2.1.1 Zone 1

The access to the cutting area and gap between the rotating tooth roll and height adjustable blade holder with blade shall be restricted This can be achieved e.g by observance of the following measures:

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5.2.1.1.1 The adjustable distance between the rotating tooth roll and the tip of the cutting edge of the blade shall

be < 5,0 mm

5.2.1.1.2 The blade and the blade holder shall be designed such that the blade can only be placed in a defined position (see Figure 9)

Figure 9 — Blade designs for defined position

5.2.1.1.3 The free part of the tooth roll between knife and front edge of the table is not allowed to be more than 35° of the circumference of the roll for a table height between 800 mm and 1 050 mm In the case of exceptionally tall round products (e.g ham) there can be used an infeed table which permits a free part of the tooth roll not more than 90° for a table height > 800 mm

5.2.1.1.4 The operation switch for the drive system of the tooth roll shall be a hold-to-run control The tooth roll shall stop within 2 s, after the operator has released the operating switch (see 5.3.1) The operating switch can, for example, be foot, knee or belly operated and shall be protected against unintentional actuation

5.2.1.1.5 Normal positioning of machines

The access to open derinding machines shall be prevented, except the operator side This will be achieved e.g by the following measures:

 normal positioning of a machine in a small working area

An open derinding machine shall be positioned with one side towards a wall The table and a container shall be placed on the other free sides to receive the round products (see Figures 10 and paragraph 7.1a)

The operator stands in front of the open derinding machine By this way of positioning access to the open derinding machine is prevented for other persons

 normal machine positioning in working area with cutting line

An open derinding machine shall be positioned with one side against the cutting line The table and a container will

be placed on the other free sides in order to receive the round products (see Figure 11 and paragraph 7.1a) The operator stands in front of the open derinding machine By this way of positioning access to the open derinding

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Figure 10 — Open derinding machine in a smaller

working area Figure 11 — Open derinding machine on a cutting line

5.2.1.1.6 Further possibility of positioning

The access to the tooth roll by third party personnel shall be prevented at a free standing, open derinding machine

by a fixed guard, e.g guarding fence (see Figure 12) The dimensions of the guardings shall be in accordance with

EN 294

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Figure 12 — Example of guard preventing access to the tooth roll by third party personnel at rear or sides

5.2.1.1.7 Normal operating conditions

Only round products (e.g pickled knuckle of pork or ham) shall be processed on open derinding machines (see 5.2.1.1.10)

Flat products (e.g fatbacks) shall only be used in conjunction with automatic derinding machines (see 5.2.2)

5.2.1.1.8 Wearing of protective gloves

 When operating an open derinding machine, the operator shall only wear manufacturer approved protective gloves Metal wire mesh gloves, or metal wire reinforced gloves shall not be worn (see 7.1.d)

 On open derinding machines a permanently fixed notification shall be present, with the following text:

“Attention: Do not wear metal wire mesh gloves or metal wire reinforced gloves”

5.2.1.1.9 Operator training

The manufacturer shall devise safe working procedures to be followed by operators These shall be included in the instructions for use (see 5.2.1.1.10), together with the elements of training and frequency of retraining to be given

to the operators.5.2.1.1.10 Information in the instruction handbook

5.2.1.1.10 The manufacturer shall in the instruction handbook describe clearly:

 processing of tall, round products ( 5.2.1.1.3);

 the normal positioning of machines in small working areas ( 5.2.1.1.5, paragraph 1);

 the normal machine positioning in working areas with cutting line (5.2.1.1.5, paragraph 2);

 further possibility of machine positioning (5.2.1.1.6);

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 operator training before starting the process (5.2.1.1.9)

5.2.1.2 - Zone 2

The access to the inrunning nip between tooth roll and stripper comb shall be prevented This can be achieved e.g

by observance of the following measures:

5.2.1.2.1 The angle between tooth roll and stripper comb shall be > 90° (see Figure 13)

5.2.1.2.2 The stripper comb shall be interlocked Requirements for the interlocking of the stripper comb, see 5.2

Figure 13 — Open derinding machine

tooth roll with stripper comb Figure 14 — Open derinding machine, tooth roll with protective bar

5.2.1.3 - Zone 3

The access to the inrunning nip between rotating tooth roll and fixed machine parts shall be prevented This can be achieved e.g by the following measures:

5.2.1.3.1 The distance between a rotating tooth roll and a fixed machine part shall be > 80 mm (see Figure 13)

5.2.1.3.2 Shorter distances shall be guarded by a protective bar The angle shall be > 90° and the distance between protective bar and tooth roll shall be < 2,0 mm (see Figure 14)

5.2.1.4 - Zone 4

When using a double blade above the blade holder, the double blade shall not form an inrunning nip with the tooth roll This will be achieved, if the stand out of the knife tips is > 2 mm (see Figure 15)

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Key

1 Double blade

2 Blade holder

Figure 15 — Location of a double blade relative to the blade holder

5.2.2 Automatic derinding- and membrane removal machine

5.2.2.1 - Zone 1

The access to the cutting edge and inrunning nip between the rotating tooth/transportation roll, adjustable height blade holder with blade and rotating hold down rollers/hold down finger rollers shall be restricted This can be achieved e.g by observance of the following measures:

5.2.2.1.1 At the infeed side:

 the product shall be fed to the tooth/transportation roll and the hold down rollers/hold down finger rollers by means of a conveyor belt;

 there shall be a guard (e.g tunnel shaped cover);

 the cover shall be movable and interlocked (see Figure 16);

 a fixed cover shall be provided and the upper edge of the infeed opening shall be provided with a trip device (e.g trip bar or light barrier) (see Figure 17)

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Figure 16 — Mobile interlocked guard with

interlocking switch with a fixed cover Figure 17 — Fixed cover with trip bar / light sensor

 The tunnel shaped guard shall continue into the guard over the hold down rollers / hold down finger rollers (see Figure 18);

 The tunnel-shaped guard by itself or in combination with light barrier (ESPE electro-sensitive protection equipment) over the infeed device shall meet to the following dimensions in Table 1 (see Figure 18);

 The length of the fixed part of the guard shall be > 200 mm by using a light barrier (see Figure 19)

Table 1 — Relation of opening height B and C to distance A from the inrunning up (Dimensions in

millimetres)

A > 230 450 550 A = Distance to inrunning nip

B < 40 95 125 B = Opening height including control distance at the front

edge of the guard or trip bar

C < 50 125 155 C = Opening height of the guard in

combination with one or more light barriers

Figure 18 — Automatic derinding machine -

safety measures at the infeed Figure 19 — Automatic derinding machine - safety measures at the infeed and outfeed

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 The tooth roll and hold down roller/hold down finger roller shall stop within 2 s, after the interlocking of the movable guard, the trip bar or the light barrier has been actuated The guard shall be designed and pivoted such that it can be operated with a force < 50 N

 Requirements for the interlocking of the movable guard and switch bar, see 5.2 The photoelectric device shall comply with ESPE Type 2 of !EN 61496-1:2004"

5.2.2.3 - Zone 3

The access to the inrunning nip between the rotating tooth roll and the stripper comb shall be prevented This can

be achieved e.g by the following measures:

Safety requirements see 5.2.1.2, Zone 2

 the product shall be carried away from the rotating circular blades by means of a conveyor belt and

 be provided with a guard (e.g tunnel-shaped cover);

 the cover shall be movable and interlocked see Figure 16);

 if a fixed cover is used, the upper edge of the outfeed opening shall be provided with a trip device (e.g trip bar

or light barrier) (see Figure 17);

 the dimensions of the cover shall meet the measures of Table 1 (see 5.3.1.1.1);

 requirements for the interlocking of the movable guard and trip device, see 5.2 The light barrier shall be ESPE

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5.2.2.7 - Zone 7

Opening machine components, e.g guards shall be prevented against falling into the closed position This can be achieved e.g by observance of the following measures:

5.2.2.7.1 The movable safety guard in its open position shall be sufficiently far behind the point of balance

5.2.2.7.2 When its open position is insufficiently far behind the point of balance, there shall be provided e.g a counterbalance or spring

5.2.3 Combination derinding- and membrane removal machine

A combination derinding- and membrane removal machine can be used as automatic or open derinding machine with infeed table

5.2.3.1 If a combination derinding- and membrane removal machine is used as a combination machine with hold down rollers/hold down finger rollers, there shall be met the safety requirements of 5.2.2

5.2.3.2 If a combination derinding- and membrane removal machine is used without hold down rollers/hold down finger rollers and cover like an open derinding- and membrane removal machine with infeed table, there shall be met the safety requirements of 5.2.1 and 5.2.4

5.2.4 Open skinning and membrane removal machine with infeed table

Ngày đăng: 14/04/2023, 00:38