© ISO 2017 Road vehicles — Compressed gaseous hydrogen (CGH2) and hydrogen/ natural gas blend fuel system components — Part 6 Automatic valve Véhicules routiers — Composants des circuits d’alimentatio[.]
Trang 1Road vehicles — Compressed gaseous
Part 6:
Vé icule s ro tiers — Comp sant de s circuits d’alimentation p ur
h dro ène g zeu comprimé (CGH2) et méla ge s de g z n ture l et
h dro ène —
Partie 6 : Valve a tomatique
Fir t edition
2 17-0
Refer ence n mb r
ISO 1 61 -6:2 17(E)
Trang 2COPYRIGHT PROTECTED DOCUMENT
© ISO 2017, P blshed in Sw itz rlan
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Trang 3F reword i v
1 Sc ope 1
2 Nor mati ve r eferenc es 1
3 Terms an definitions 1
4 Mar king 2
5 Co str uctio and as embl y 2
6 Tests 2
6.1 A pplca i ty 2
6.2 Hydr ostatic str eng th 3
6.3 Leakag e 3
6.4 Contin ed o eration 3
6.5 Insulation r esis anc 4
6.6 Minimum o ening v ltag e 4
6.7 Pr es ur e impulse 4
Biblog raphy 6
Trang 4ISO (he Int ernational Org nization for Stan ardization) is a worldwidefede ation of national s an ards
b dies (ISO membe b dies) The work of pr p ring Int ernational Stan ards is normaly car ied out
through ISO t ech ical committ ees Each membe b dy int er st ed in a subje t for w hich a t ech ical
committ ee has be n es a lshed has the right t o be r pr sent ed on that committ ee Int ernational
org nizations, g ove nmental an non-g ove nmental, in laison with ISO, also take part in the work
ISO cola orat es closely with the Int ernational Ele trot ech ical C mmis ion (IEC) on al matt ers of
ele trot ech ical s an ardization
The proc d r s used t o develo this document an those int en ed for it furthe maint enanc ar
desc ibed in the ISO/IEC Dir ctives, Part 1 In p rticular the dife ent a pro al c it eria ne ded for the
dife ent ty es of ISO document should be not ed This document was draft ed in ac ordanc with the
edit orial rules of the ISO/IEC Dir ctives, Part 2 ( e www iso org dir ctives)
A tt ention is drawn t o the p s ibi ity that some of the element of this document ma be the subje t of
p t ent right ISO shal not be held r sponsible for identifying any or al such p t ent right Detais of
any p t ent right identified d ring the develo ment of the document wi be in the Introd ction an / r
on the ISO ls of p t ent de larations r c ived ( e www iso org p t ent )
Any trade name used in this document is information given for the convenienc of use s an does not
cons itut e an en orsement
F or an ex lanation on the v lu tary natur of s an ards, the meaning of ISO spe if ic t erms an
ex r s ions r lat ed t o conformity as es ment, as wel as information a out ISO’ s adhe enc t o the
World Trade Org nization (WTO) principles in the Te hnical Bar ie s t o Trade (TBT) se the folowing
URL: www iso org iso / for word html
This document was pr p r d b ISO/TC 2 , Ro d vehicles , Subcommitt ee SC 41, S ec ific as pec ts fr
g s eo s f els
A l s of al the p rt in the ISO 1 619 se ies can be foun on the ISO websit e
Trang 5Road vehicles — Compressed gaseous hydrog en
Part 6:
This document spe ifies t es s an r q ir ment for the aut omatic v lve, a compr s ed g seous
hydrog en (CGH2) an hydrog en/natural g s blen s fuel sy st em comp nent int en ed for use on the
ty es of mot or vehicles def ined in ISO 3 3
It is a plca le t o vehicles using compr s ed g seous hydrog en (CGH2)in ac ordanc with ISO 146 7-1
or ISO 146 7- 2 an hydrog en/natural g s blen s using natural g s in ac ordanc with ISO 1 40 -1 an
ISO/TR 1 40 - 2 It is not a plca le t o the fol owing:
a) l q ef ied hydrog en (LH2) fuel syst em comp nent ;
b) fuel containe s;
c) s ationary g s engines;
d) containe mou ting hardwar ;
e) ele tronic fuel manag ement ;
f) r fuel ng r c ptacles
NOTE 1 It is reco nized that mis el ane us components not specif ical y covered herein can b e amined to
me t he c iteria of this document an tested ac ording t o the ap ropriate fu ctional t ests
NOTE 2 Al references t o pres ure in this document are to b considered g ug e pres ures u les otherwise
specif ied
NOTE 3 T is document may not ap ly t o fuel cel vehicles in compliance with international re ulations
2 Normati ve r eferences
The folowing document ar r fe r d t o in the t ext in such a wa that some or al of their cont ent
cons itut es r q ir ment of this document F or dat ed r fe enc s, only the edition cit ed a ples F or
un at ed r fe enc s, the lat es edition of the r fe enc d document ( inclu ing any amen ment ) a ples
ISO 1 619-1, Ro d vehicles — Compr s s ed g s eo s h dro en (C H2) a d h dro en/n tural g s blend f el
sys tem c omp nents — Part 1: G ene al r q ir ment a d de initions
ISO 1 619- 2, R oad vehicles — Compr s sed g seo s h dro en (C H2) a d h dro en/n tural g s blend f el
sys tem c omp nents — Part 2 : Pe frma c e a d gene al tes t meth ds
IEC 6 0 9-1 -1, Ex plos i ve atmos phe es — Part 10-1: Clas s ific atio o ar as — Ex plos ive g s atmos phe e
3 Terms and definitions
For the purp ses of this document, the terms an definitions given in ISO 1 619-1 an the folowing a ply
Trang 6ISO an IEC maintain t erminolo ical data ases for use in s an ardization at the folowing ad r s es:
— IECEle tro edia: a aia le at ht p:/ www ele tro edia org
— ISO Onlnebrow sing plat orm:a ai a le at ht p:/ www iso org o p
3.1
automatic valve
on/ f v lve for control ing flow of g s that is not man aly o e at ed
Marking of the comp nent hal pro ide suff icient information t o alow the folowing t o be trac d:
a) theman factur r’s or ag ent’s name, trademark or symbol;
b) themodel designation (p rt n mbe );
c) theworking pr s ur or working pr s ur an t empe atur rang e;
d) thety e of fuel
The folowing ad itional markingsar r commen ed:
e) ―H1‖, ―H2‖ or ―H3‖ depen ing on the t es con ition folowed in 6.4.1;
f) thedir ction of flow (w hen ne es ary for cor e t ins al ation);
g) ele trical ratings( if a plca le);
h) thesymb l of the c rtif ication ag ency ( if a pl ca le);
i) thety e a pro al n mbe ;
j) these ial n mbe or dat e code;
k) r fe enc t o this document, i.e ISO 1 619-6
NOTE This information can b provided by a suita le identif ication code on at le st one part of the component
when it consists of more than one part
5 Construction and as embl y
The a ut omatic v lve shal comply with the a plca le pro isions of ISO 1 619-1 an ISO 1 619- 2, an
with the t es s spe if ied in Clause 6 Al aut omatic v lves, inclu ing solenoid v lves, cy lin e v lves an
v lves with man al b -p s , shal comply with the t es s spe if ied in Clause 6
An aut omatic v lve shal be closed w hen de-ene giz d
An aut omatic v lve with man al b -p s shal me t the minimum r q ir ment of this document
6 Tests
6.1 A ppl cabi ity
The t es s r q ir d t o be car ied out ar in icat ed in Ta le 1
Trang 7Table 1 — A ppl cable tests
Tes proc d r as
r quir d b
ISO 1 6 19- 2
Spe ific t es r quir ment
of this document
Non-metal ic material compatibility
to hydrog en
—
Ultraviolet resistance of e ternal
surfaces
—
6.2 Hy rostatic str eng th
Tes the aut omatic v lve ac ording t o the proc d r for t es ing hydros atic s r ngth spe if ied in
ISO 1 619- 2 The t es pr s ur shal be 2,5 times theworking pr s ur
6.3 Le kag e
Tes the aut omatic v lve at the t empe atur s an pr s ur s given in Ta le 2
Table 2 — Test temperatures and pres ures
Tempe atur
°C
Pr s ur
F act or × working pr s ur
(WP)
Fir t test S con test
−40 or − 20 0,75 × WP 0,0 5× WP
1,5 × WP
6.4 Continued operation
6.4.1 Tes the automatic v lve in ac ordanc with the pr oc dur e for tes ing contin ed o eration g iven
in ISO 1 61 -2, for 5 0 0 cyclesbut lowe the downstr eam pr es ur e of the tes fix tur e to les than 2 %
of wor king pr es ure, or, if the automatic v lve is closed d ring comman ed s o phases, the v lve shal
Trang 8be submited to the folowing n mbe s of o er ations during testing ac ording to ISO 1 6 9-2 but lowe
the downstr eam pr es ur e of the tes fix tur e to les than 2 % of wor king pres ur e:
a) 2 0 00 cycles (mark “ H1” if the engine sh t of aut omatical y w hen thevehicle comes t o a halt ;
b) 5 0 0 0 cycles (mark “ H2” if, in ad ition t o a), the engine also sh t of aut omaticaly w hen the
vehicle driveswith the ele tric mot or only;
c) 1 0 0 0 0 cycles (mark “ H3” if, in ad ition t o a), the engine also sh t of aut omatical y w hen the
ac ele at or pedal is r leased
Notwiths an ing the a o e-mentioned pro isions, the v lve complying with b) shal be de med t o
satis y a), an the v lve complying with c)shal be de med t o satis y a)an b)
Pe form the leakag e t es in ac ordanc with 6.3 The v lve shal contin e t o o e at e ac ording t o the
man factur r’ spe if ications
6.4.2 F lowing cyclng an leakage tes ing, per for m the h ydros atic s rength tes in ac ordanc with 6.2
6.5 Insulation r esistanc e
The insulation r sis anc t es is designed t o che k for a pot ential faiur of the insulation between the
two-pin coi as embly an the aut omatic v lve casing
Ap ly DC 1 0 0 V betwe n one of the conne t or pins and the housing of the aut omatic v lve for at leas
2 s The minimum alowa le r sis anc shal be240 kΩ
If the aut omatic v lve is ele tricaly o e at ed an is t o be used inside a g s-tight housing, it shal be
intrinsical y safeas def ined in IEC6 0 9-1 -1
6.6 Minimum opening voltag e
The minimum o ening v ltag e at ro m t empe atur shal be ≤ V for a 1 V sy st em and ≤ 6 V for a 24 V
sy st em The comp nent hal be pr s uriz d at minimum 0,7 times working pr s ur d ring the t es
6.7 Pres ure impulse
The aut omatic v lve that is ex osed in se vic t o cy lin e pr s ur , shal withs an 1 0 pr s ur
pulses, as folow s
a) If the aut omatic v lve is ext ernal, con e t b th inlet an outlet t o a pipeor tube of the ty e spe if ied
b the man factur r an of at leas 1 m in length each
b) If the aut omatic v lve is mount ed t o or inside the cy linde v lve, the cy lin e v lve containing
the a ut omatic v lve shal be con e t ed se ur ly b a suita le f it ing t o a pr s uriz d sour e of
dry air, nitrog en or natural g s C n e t the outlet t o a pipe or tube of the ty e spe ified b the
man factur r an of at leas 1m in length each
c) The outlet of theaut omatic v lve shal be vent ed unti the inlet is at atmosphe ic pr s ur , an then
theoutlet of the v lve shal be closed
d) Working pr s ur shal be ins antaneously a pled t o the inlet
e) Tes the comp nent in the same wa with r ve se flow dir ction
F olowing the pr s ur impulse t es , the aut omatic v lve should o e at e ac ording t o the man factur r’s
spe ification
This t es was inclu ed in orde t o ev luat e the pe formanc of the comp nent that ma sufe from
the efe t of an ins antaneous inc ease in pr s ur In normal se vic , this ma ha pen, for ex mple,
w hen fil ng g s in an empty sy st em or w hen a solenoid v lve o ens the flow of g s t o an empty fuel l ne
Trang 9Pr vious t es s ha e r vealed that c rtain designs cannot co e with these ins antaneous pulses an the
comp nent t en t o ben or jam
Trang 10Bibl og raphy
[1] ISO 3 3 , Ro d vehicles — Ty pes — Te ms a d de initio s
[2] ISO 1 68 , Natural g s — Qu lt y des ig atio
[3] ISO 146 7, Hydro en f el — Produc t s pec ific atio
[4 ] ISO 1 1 4- 2, G as cylnde s — Comp tibi t y o cylnde a d v lve mate ials w ith g s c ontents —
Part 2 : No -metal c mate ial s
[5] ISO 1468 -1, Hydro en f el — Produc t s pec ific atio — Part 1: Al a plc ations exc ept proto
excha ge membra e (PEM)f el c el fr ro d vehicles
[6] ISO 1468 - 2, Hydro en f el — Produc t s pec ific atio — Part 2 : Proto excha ge membra e (PEM)
f el c el a plc atio s fr ro d vehicles
[7] ISO 1 40 -1, Natural g s — Natural g s fr us e as a c ompr s sed f el fr vehicles —
Part 1: Des ig ation o the q alt y
[ 8] ISO/TR 1 40 - 2, Natural g s — Natural g s fr us e as a c ompr s sed f el fr vehicles —
Part 2 : S ec ific atio o the q alt y
[ 9] ISO/TS 1 8 9, G as eo s h dro en a d h dro en blends — L nd vehicle f el ta k s
[1 ] ISO/TR 1 9 6, B as ic c ons ide atio s fr the s afet y o h dro en sys tems
Trang 12ICS 43.060.40
Pric based on 6 pag es