Filler rods for braze welding Determination of conventional bond strength on steel, cast iron and other metals Métaux d''''apport de soudobrasage Détermination de la résistance d''''accrochage conventionnel[.]
Trang 1c onve nt iona l bond s t re ngt h on steel cast iron and
Méta x d'a p rt de so do rasa e -Détermin tio de la résista c d'a cro h g
c n e tio n le sura ier, fo te et a tres méta x
First e itio - 197 -06-01
Interntio l Org izatio for Sta ar dizatio
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FOREWORD
IS0 (h Internatio alOrganiza t io for St an a r dizat io ) isa worldwid fe er a t io
of nat io a l stand ard s in titute
(IS0 M em ber Bo die s) Th w ork of d velopin
Internatio al Stand ard s is c a rrie o t t hrou h IS0 Tec hnica l C ommitte es Ev ry
M em ber Bo y int ere t ed in
a s bject for w hic h a Tec hnica l Commit t ee has be n set
up has t he r i ht to be repres ente o that Commit t ee Internatio al o rganizatio ns,
g ve rnme tal an n n-g vernme t al, in la is n with ISO, al so t a ke p rt in th work
Draf Internatio alStand ard s adopt ed by th Technic al Commit t ee are circ late
to t he M em ber Bodies for app roval b efore th ir aceptan e as Internatio al
Stand ard s b y t he IS Co nc il
Pr i r to 197 2, t he re ult s of th work of t he Technic al Commit t ee were p ub lis e
as IS0 R ec mme datio s; th es d cume t s are n w in t he pro e s of bein
tra nsf orme into Internatio al Stan ard s As p rt of this pro e s, Tec hnic al
Commit t ee iSO/rC4 has re iewe d IS0 Rec omme da t io R 6 8 an fo n it
t ec hnic a lly s it able for t r a nsf orma tio Internatio alSt a nda rd IS0 6 8 t heref or e
repl ac s IS0 R ec mme datio R 6 8-19 8 tow hic h it ist ec hnic a lly id ntic a l
IS0 Rec omme da t io R 6 8 was app ro ve by th Me mbe r Bod ies of th folowin
c ou t rie :
Au t ralia
Aust ria
Brazi
Canada
Chie
De nmark
Egypt, Ara b Rep of
Fran e
In ia
Irela nd
Israel
Italy
J ap n
Netherlan s
Ne w Zealan
Por t u g a I
R omania
Sp in
Sweden
Sw itz rlan
Unite Kin d m
U.S.S R
Yu g osl av ia
Th e M em ber Bod ie of t he folowin cou t rie e pre s d disap pro a l of th
Re omme datio o t echnica l ground s :
Belgium
German
So t h Afric a, Rep of
U S.A
Th M em ber Bo y of t he folowin c u try dis ap pro e th tran formatio of
IS O/R 6 8 into an Internatio al St andard :
Ge rman
O Intern tio alürg nlzato for Sta d rdizatio ,19 5
Print ed in Switzerla d
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678-75
O INTRODUCTION
This Int er na t io a l Stan ard is a comp a nio to IS0 6 8,
Fier rods for brae weldin - Determin tio o f
c ara teristics ofde osited metal
This Int erna t io a l Stan ard s pe cifie s meth d
of
test for
fi er ro s for braz weldin , to d t ermin t he c nv ent io a l
bo d st re gt h o
- ste l
- c st iro ,
- ot her metals an d alo ys
IS0 8 , Ste l -Te sie testin
Th e c onv ent io al bo d st re gt h of a braz weldin fi er
metal o a p arent met al isd t ermin d by mean of a te sie
test in which t he stres is ap ple to the n rmal
cros s-s ectio nal area of the test pie ce
4.1 As embly
4.1 Ty e of as emblya d c oic of p re t metal
4 1.1.1 In o rde r to d t ermin t he convent io a l bo d
st re gt h of braz weldin fi er metals o ste l a sin le Ve
but joint as embly with ut a ga, as s ho wn in fig re 1,
shal be braz weld ed
4.1.1.2 Th plates s hal be of mid ste l Th facs of th
be el , which s hal be s moo th, as wel as t he imme iat ely
s rrou din areas (o ver a width of 10 to 15 mm), shal be
clean d of o id an d oth r surfac c onta minat io an d
degreas d bef ore as em bl y
4.1.2 Op ratin c nditio s
4.1.2.1 Th thickn s of t he p late s an d t he op era t in
c on it io s sh l be a s s p e cifie d in tab le 1, accordin tot he
dia met er of t he fi er rod )
Diameter o fi er ro ,
rnrn
T hick ne s, e, o
plate , mrn
Ac tyle e c n umptio
of blowpip , I/h*
Numb r of run
TABLE
1
1 0 1 0 200 2 0 3 5
2 to 3
?i
* Th o erator s o ld e ns re th t th a etyle e c n umptio of
his blowpip c re p n s a clo ely a p s ible to th va lu s ow n
4.1.2.2 The asem bly s hal be mad by the lef t w ard
me tho d, weldin up ward, t he plate s bein in a slg tly
inc lin d po itio (a proxima tely 3?) As t he st raig t enin
of th plate a f t er weldin is forb id e , preca ut io s shal be
t a ke tok ep th asem bl y as flat as po s s ible
Th blow pipe s hal be f ed with c orr ec t ly purifie ac tyle e
an d with oxyg n havin a minimum purity of 9 %.Th e
flame s hal be n utr l,Z) u n les ot herwis re omme d d by
t he manufa ct urer of t he fi er r od Th nat ure of the flame ,
whet her n ut ra l or o idizin , s hal be s tate in the test
repor t
4.1.2.3
If a cle anin flu isnec s ary, t he flu a p p ropria t e
tot he fi er ro b ein tes ted shal be app lie
1 ) Ca re s o ld b ta e toe ns r e a le el joint a s mbly
2) A flame iss a id to b n utral w he th ratio of o y e to a etyle e is n arly e u l to I
Interntio l Org izatio for Sta ar dizatio
Trang 44.2 Te ns ile tests
4.2,l Pre arato of te sie te t piee
4,2.1.1 S ix test piec s s al be take n as sho wn in fig re 2
4.2.1.2
Afer remo al of th e c s met a l by ma c hinin
from t he t o fac s, t he rectan ular te s ile test piec s s al
be machin d as sho wn in fig re 3 Th e g s s al be
mac ine d rec t iln a r, p a ra llel an rou d d to a radiu n t
e xce e din 2 mm
4.2.2 Te sie te t req ireme ts
Th tests shal be mad at a mbie t temperature, u nl es
o the rwise sp e cifie d, an d in ac ord an e with IS08 2
4.3 Expres sio of res ults
Wh ere er t he bre ak occ rs, the c onv entio al bo d stre gth,
e pre s d in ne wto ns per sq u are mi imetre, s hal be
obt ain d by dividin t he total.brea kin load , e pre s d in
n wtons, by t he initial cros s-s ectio nal area of th testpie e,
e pre s d in sq uare mi imetr es T he po itio of t he b reak
s hal be s tate in th testr epor t
STRE GTH ON CAST IRON
5.1 As embly
5.1 , Typ of as mblya d c oic of p re t metal
5.1.1.1 In o rde r to d termin th c onv ent io a l bo d
s tre ngth of braz w eldin fi er me tals o n c st ir on, a d uble
Ve but joint as em bl y with a ga mad be twe e n beve lle
gre cast iro b rs, as sho wn in f ig re 4, shal be braz
we lde d
5.1.1.2 Th b rs shal be of gre c st iro havin a te sie
stre gth of a bo t 2 0 N/ mm*
5.1.1.3 Th facs of the be el, as w el as the imme ia t ely
s rrou din are s (o ve r a width of 10 to 15 mm), s hal be
car efuly machine d o r fie , but n t groun , an d t he
d greas d bef ore as embly
5 1 2 Op ratng c ndi o s
5.1.2.1 Th operat in c n itio s s hal be as s p e cifie d in
tab le 2
TABLE2
1 Diameter of fi er ro ,
2 3, 15
Ac tyle e c n umptio of
blowpip , I/h*
2 0 to 315, a c rdin to
diameter offi er ro
I
Th o erator s o ld ens ure th t th a etyle e c n umptio of
his blowpip c r re p n s a clo ely a p o s s ib le to th v lu s own
5.1.2.2 Th as em bly s hal be m ade by the lefward
metho , t he b rs b e in h r i o tal
Th blow pipe s hal be fe d with c r r ectly purifie ace tyle e
an with oxyge h.avin g a minimum purity of 9 % Th
flame s hal be ne utr l,' u le s otherwis e re co mme nde d by
t he man f ac t ur er of th fi er ro Th na t ure of th flame,
wh ther n utr al or o idizin , s hal be s tate d in th test
r epor t,
5 1 2 3 If a cle anin flu is nec sary, t he flu a propriat e
tot he fi er ro b ein te s te d s al be ap plie
5 3 Op ratng pro ed re
Th.e opera t in pro e ure s hal be as folows :
-
a ro t ru s hal be m ade;
- t he asem bl y s hal be tur ne over an a ro t ru shal
be m ade o n the op posite si de;
- eac fac of t he be els shal be "but t ered";
- o e be el s hal be fi e to half itsd p th;
- aft er turnin over, th s c n d be el s hal be fi e
c omplet ely by o e o r two ru s ;
- aft er turnin o er again , t he first be el s hal be
c mpletely fi e
5.2 Te sie tests
5.2.1 Pre arato ofte sie te t piee
5.2.1.1 Thre e testpie e s hal be take n
1) A flame is said to b n utral wh n th ratio of o y e to a etyle e isn arly e u l to1
Trang 5inf ig re 5
6.1 P rinc ip le
In ord r to d t ermin t he convent io a l bo d st re gt h of 5.2.2 Te sie te t req ireme ts
Th
t es t s shal be m ade at ambie t temp r atur e, braz weldin fi er ro ds o pa rent metals ot her t han c st
ot herwis s p ecifie , an in ac ord an e with IS0 8 iro an d ste l an d o alo s, two cass mu t be
co nside re :
5 3 Expre sio of re u lts
a) Wro g t m etals : pro cee d as in ica t ed for ste l
(se cl au se 4);
b) Ca t met a ls: pro cee d as in ic at ed for cast iro
Wh ere er t he b reak o cc rs , t he c onv ent io a l bo d stre ngth,
e pre s d in n wt on Der sau are mi met re s al be (se cl au e 5)
I
obt ain d by div idin t he' total breakin lo ad, e pre s d in
ne wto ns, by t he initial cros s-s ectio nal area of t he test pie e,
6.2 As em bly
e pre s d in squ are mi met res The po it io of t he br ea k
s al be state d int he test repor t
For eac t y pe of p a re t metal, th opera t in p ro e ure
s hal be those a ppropriat e tothat me tal
I
Interntio l Org izatio for Sta ar dizatio
Trang 6FIGURE 2 - Po itio oftest p ie c e s (ste l)
c
4 0
FIGURE 3 -Dime sio s of pre are te t pie e (ste l)
ao
100
FIGURE 4 -Pre aratio of a sse mbly for brazeweldin ( c ast iro )
FIGURE 5 - Dime sio s of pre are te t pie e ( c a st iro )