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Tiêu đề Algorithms to optimize multi-column chromatographic separations of proteins
Tác giả Santiago Codesido, Davy Guillarme, Szabolcs Fekete
Trường học University of Geneva
Chuyên ngành Chromatography
Thể loại journal article
Năm xuất bản 2021
Thành phố Geneva
Định dạng
Số trang 6
Dung lượng 1,43 MB

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Nội dung

The goal of this work was to provide a technical solution for the automated optimization of multi-column systems for protein separation and fractionation. Both algorithm and a software that can be downloaded are provided.

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Contents lists available at ScienceDirect

journal homepage: www.elsevier.com/locate/chroma

proteins

Santiago Codesidoa, b, Davy Guillarmea, b, Szabolcs Feketea, b, ∗

a Institute of Pharmaceutical Sciences of Western Switzerland (ISPSO), University of Geneva, CMU-Rue Michel Servet 1, 1211, Geneva 4, Switzerland

b School of Pharmaceutical Sciences, University of Geneva, CMU-Rue Michel Servet 1, 1211, Geneva 4, Switzerland

a r t i c l e i n f o

Article history:

Received 28 September 2020

Revised 17 December 2020

Accepted 19 December 2020

Available online 23 December 2020

Keywords:

Column coupling

On-column fractioning

Optimization

Multi-isocratic elution

Monoclonal antibody

Protein analysis

a b s t r a c t

Thegoalofthisworkwastoprovideatechnicalsolutionfortheautomatedoptimizationofmulti-column systemsforproteinseparationandfractionation.Bothalgorithmandasoftwarethatcanbedownloaded areprovided.Inthisalgorithm,thelengthandorderoftheindividualcolumnsegmentscanbe consid-ered.Varioussolutionsareprovidedbythealgorithm,includingi)toobtainuniformpeakdistribution,ii)

toparkthedifferentspeciesattheinletoftheindividualcolumnsegments,andiii)toeluteallspecies

asasinglepeak

Tworepresentativeexamplesarepresented,showingthepossibilitytoobtainuniformselectivitybetween monoclonalantibody(mAb)sub-units,andtheon-columnfractioningofintactmAbs

© 2020TheAuthor(s).PublishedbyElsevierB.V ThisisanopenaccessarticleundertheCCBY-NC-NDlicense (http://creativecommons.org/licenses/by-nc-nd/4.0/)

1 Introduction

To improve the separation of complex mixtures, a possible so-

lution is the modulation of the stationary phase through serial

coupling of different columns having different chemistries [1] The

most common way of using tandem columns consists of connect-

ing two or more different columns directly in series and running

the same mobile phase – either isocratic or gradient – through

the entire coupled system This column setup is often referred

to as “serially coupled columns (SCC)”, “multi-segment columns”

or “stationary phase optimized selectivity liquid chromatography

(SOSLC)” [ 1–3] The serial column coupling approach has been

commercialized under the name of POPLC (phase optimized liquid

chromatography, provided by Bischoff Chromatography), and stud-

ies have reported the possible increase in selectivity resulting in

improved separation quality, compared to the use of a single col-

umn [ 4, 5, 6] Besides the development of analytical procedures, SCC

was also applied in preparative chromatography to separate com-

plex multi-component mixtures [5]

Conventional columns available in laboratories possess a dis-

crete length (e.g 50, 100 or 150 mm) However, the possibility of

coupling multiple combinations of columns having various lengths

can further improve the selectivity of a given separation As an ex-

∗ Corresponding author

E-mail address: szabolcs.fekete@unige.ch (S Fekete)

ample, this additional variable (length of a given column segment) can be handled with the commercialized POPLC system, where a given phase chemistry is available in 10, 20, 40, 60 and 80 mm long segments [ 6, 7]

A few approaches have been suggested to optimize the station- ary phase combinations [ 4, 7] An important difference compared

to mobile phase optimization is that stationary phase is a discrete factor and cannot be varied arbitrarily Those works demonstrated that serial coupling of columns introduce new degrees of freedom, such as the type, number, relative length and the order of the in- dividual columns [ 2, 8] However, the full benefit of such coupling

is only taken through the interpretive optimization of both the col- umn nature and length, along with the elution conditions Impor- tant early works have been done in multi-column optimization by Glajch et al., Lukulay and McGuffin [ 9–11] Later, with the com- mercial introduction of the POPLC system – a software package has been developed for the optimization of coupled column systems [ 2, 6] This approach is mostly applied in isocratic elution mode however linear gradient optimization is also feasible Detailed al- gorithms have been described in several reports [ 2, 3, 7, 12–15]

It is worth mentioning that coupling columns of the same chemistry (increasing column length) is also feasible and can be beneficial, since the achievable kinetic performance can be im- proved (high resolution separations) through additional plate num- bers Then, the so called kinetic plot method is a helpful approach

https://doi.org/10.1016/j.chroma.2020.461838

0021-9673/© 2020 The Author(s) Published by Elsevier B.V This is an open access article under the CC BY-NC-ND license

( http://creativecommons.org/licenses/by-nc-nd/4.0/ )

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S Codesido, D Guillarme and S Fekete Journal of Chromatography A 1637 (2021) 461838

to maximize performance (plate count, peak capacity) in the short-

est possible analysis time [ 16–18]

Liquid chromatography (LC) is commonly used for both the ana-

lytical characterization and purification of innovative protein-based

drugs such as monoclonal antibodies (mAbs) However, LC sepa-

rations often suffer from inadequate resolving power for closely

related proteins (large solutes) Very recently a column-coupling

approach was proposed to improve both the selectivity and effi-

ciency of protein separations compared to a single column separa-

tion [19] The idea is to couple columns possessing different sele-

civity in the order of their increasing retentivity Then, applying the

newly developed “multi-isocratic” elution mode opens the way ei-

ther to improve separation or to perform uniform peak distribution

(obtaining an equidistant spacing between the peaks) [20] Such

elution mode consists in the combination of binding isocratic seg-

ments and eluting steep short gradient segments Furthermore, it

is also possible to park the different protein species on the head

of the different column segments applying isocratic condition and

thus to perform online on-column fractioning in a very short anal-

ysis time and without sample dilution The peaks of interest could

be eluted with any gradient program from the selected column

segments [20] In this new approach, columns maintaining the elu-

tion order of the peaks but providing difference between their ab-

solute retentivity are required

The purpose of this work was to study the possibilities of this

multi-column system for protein separation and fractionation Al-

gorithms were developed to optimize such multi-column system

considering both the length and order of the individual column

segments The purpose of the optimization can be either to obtain

equidistant spacing between the peaks (1), to park the different

species at the inlet of the individual column segments (on-column

fractioning) (2) or to elute all species as a single peak (3) The pro-

cedure and representative examples are presented and discussed

below

2 Theory

2.1 Algorithm to optimize a multi-column separation

The theoretical cornerstone of the optimizer is the well-known

Linear Solvent Strength (LSS) model, that describes the retention

( k) of a certain compound ( C) experiences in a mobile phase with

volume fraction ( φ) of a strong eluting solvent:

where k w and S are intrinsic properties of the compound deter-

mined by the mobile phase, temperature and column [21]

Assume now that we have a collection of compounds ranging

from C= 1 N comp , and a series of coupled columns indexed by

column= 1 N col , whose lengths are given by L j If we apply a

multi-isocratic gradient, characterized by step= 1 N stepssteps of

constant solvent compositions (isocratic segments), then we can

further characterize them by their ending times t step ,k and solvent

volume fractions φk , plus the final solvent fraction φend that is nor-

mally used to wash out (elute) the solutes from the column

The migration speed of a given compound will be constant

as long as it does not change columns, or for as long as it is

not overtaken by the front of a solvent composition change This

means that we can describe its trajectory inside the column as

linear functions between a list of “event” points (t m , m ) marking

the occurrence of either a column change or a solvent composi-

tion change, with t m denoting the time at which it occurs, and m

the overall position along the system of coupled columns (where

m counts the velocity changes of the compound, either due to a

change of column or of gradient step)

Let us set the linear velocity of the mobile phase to a speed v0

(which can either be measured or easily derived from the flow rate and column void volume) It is then convenient to consider not the times for the different positions of the compound, but rather their delay ( τ ) with respect to where they would be if they were moving together with the solvent:

τ=tz

v0

(2)

Since the speed at which the compound moves is:

v=dz

dt = v0

the equivalent “speed” for the position z with respect to the delay

τ is:

dz

This allows computing the positions for a certain com- pound C with the following algorithm: positions = LIST(0), times = LIST(0) step = 1, column = 1, event = 1 z = 0, tau = 0 next_column_position = L_1 next_step_tau = t_{step,1}

WHILE column <=N col phi =φstep

k · =· exp{log k w ,C, column− phi S C , column} speed_factor = k /

v0 next_column_remaining_distance = next_column_position – z next_step_remaining_tau = next_step_tau – (tau IF step <=N steps

ELSE ∞ )

IF next_column_remaining_distance ∗ speed_factor <

next_step_remaining_tau z += next_column_remaining_distance tau += next_column_remaining_distance speed_factor column += 1

IF column <= N_col next_column_position += L_column ELSE z += next_step_remaining_tau / speed_factor tau += next_step_remaining_tau step += 1 next_step_tau =t step , step

APPEND z TO positions APPEND tau + z / v0 TO times retention_time = LAST(times) RETURN positions, times, retention_time

The loop goes on until the last column is reached, so that the last element in the positions list will always be the total length of the columns, and the last time the observed retention time t R ,C for the compound

The optimization step involves the computation of a target function M to be minimized We have considered three alterna- tives First, achieving uniform peak distribution between the peaks that can be defined by the minimization of:

M=N comp

C=1



t0+C t max − t0

N comp − t R ,C

2

(5)

where t0 is the dead time and t maxis the desired run time Another option, useful for fixed gradient step times, is to use each step to expel the compounds in a single peak from the setup This can be achieved by minimizing the delay between the i-th step and the i-th compound,

M=N comp

C=1



t step,C − t R,C 2

(6)

which of course requires to have at least as many gradient steps as compounds

Finally, we can also optimize the setup for parking a compound

at a column (to perform on-column fractioning), that is, to stop the i-th compound on the i-th column This can be achieved by penalizing the time spent in the previous columns (to accelerate its passing as much as possible) and rewarding the time spent in the target column

M=−N comp

C=1 (2(timeincol.C)(timeincols.beforeC) ) (7)

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Fig 1 Solver configuration

Again, this requires having at least as many columns as target

compounds

The parameters over which we want to optimize these func-

tions are the step times and volume fractions, t step ,k and φk Of

course, none of the three versions of the minimization target M

can be written in a closed form, even less in one that allows us to

find an explicit solution for its minimum Instead, we opt to use

a combination of the gradient descent method and Monte Carlo

methods The former computed the numerical derivate of the tar-

get function with respect to the parameters, and modifies them in

small steps in the direction that best minimizes the result Because

this is prone to getting the parameters trapped in “false solutions”

(i.e locally optimal, but not globally), we add the Monte Carlo step,

in which we try random variations of a random number of pa-

rameters If this improves the solution, the algorithm jumps to it

Both the speed of the gradient descent and the randomness of the

Monte Carlo part can be controlled by parameters of the optimiza-

tion algorithm

This kind of algorithm is widely used for numerical problems

An important addition to our program, for the specific purposes

of chromatographic gradient optimization, is giving visual feedback

of the process directly as it happens While the optimization al-

gorithm can be fine-tuned to achieve good solutions more con-

sistently, it is important to allow the user to insert their knowl-

edge about their particular system at any point If the optimization

seems to be getting stuck in a suboptimal solution (for example by

trying to elute a more retentive compound before another) the in-

terface allows to stop the process, assess the situation by display-

ing the compound trajectories and gradient configuration, manu-

ally change any parameter, and resume the process from there

2.2 Interface of the LC multicolumn optimizer

The interface first asks for the basic configuration – substance names, columns lengths, LSS model parameters, column void vol- ume, run time and initial values for the solver The initial val- ues (max_logk, step_phis, step_times, end_phi and run_time) are based on our experimental experiences observed with therapeutic proteins (antibody related proteins) in reversed phase liquid chro- matography (RPLC) Those values are reasonable for most mAb sep- arations but can be changed arbitrary Fig.1shows the solver con- figuration

Once this is done, the interface displays two plots, with the tra- jectories of each compound along the columns on the left, and the gradient steps on the right

Figs.2and 3show two possible solutions suggested by the pro- gram On the interface of the optimizer, the left side Time/Position plot shows the movement of the compounds through the columns The blue lines represent each compound, the vertical lines cor- respond to the joints between the columns, while the nearly- horizontal thin black lines are the gradient step fronts as they ad- vance through the columns The right side plot shows as a black line the value of the gradient steps ( , phi) as a function of the time at which they arrive at the inlet, and as vertical blue lines the retention times of each compound minus the dead time Please note how in “parking” mode a single value of φis found (isocratic elution) that keeps each of the three compounds stopped inside

of each column The software has been made available to every- one and can be downloaded from the following address: https: //ispso.unige.ch/labs/fanal/lc_multicolumn_optimizer

3

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S Codesido, D Guillarme and S Fekete Journal of Chromatography A 1637 (2021) 461838

Fig 2 Solution in “max separation” mode (to obtain uniform peak distribution)

Fig 3 Solution in “parking” mode (to perform on-column fractioning)

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Fig 4 Finding condition to obtain equidistant spacing between antibody fragment peaks (uniform peak distribution) on a three column system within 10 minute analysis

time, running a multi-isocratic elution program

3 Case studies

3.1 Setting uniform peak distribution between mAb fragment species

A typical application of mAb analysis is the separation of an-

tibody fragments [22] This case study shows an example on the

optimization of the separation of three subunits of daratumumab,

namely the (1) fragment crystallizable unit (Fc), the (2) light chain

(Lc) and the (3) heavy chain fragment of the antigen binding unit

(Fd)

The LSS model parameters were first determined for the Fc

fragment ( log k w = 11.67, 15.82, 18.20, S = 42.46, 46.82, 49.31),

Lc fragment ( log k w = 17.88, 21.91, 24.37, S = 52.13, 54.81, 57.60)

and the Fd fragment ( log k w = 23.68, 27.24, 29.78, S = 60.24, 63.30,

66.19) – for three RPLC columns providing the largest difference

in retentivity (The LSS parameters have been determined exper-

imentally on individual wide pore C4, C18 and diphenyl station-

ary phases, running acetonitrile-water gradients with 0.1% trifluo-

roacetic acid as mobile phase additive and at T = 80 °C column

temperature.) We assumed three column segments of 5 cm and

a desired analysis time of 10 minutes Then, we were interested

in finding a separation attaining uniform peak distribution within

the set time window (10 min) Thus, we selected the “max sep-

aration” mode (on the interface of our software, this option cor-

responds to obtain uniform peak distribution) and ran the solver

It found the following elution program: 0 min ( φ= 0 .088 ), 2.44

min ( φ= 0 .448 ), 3.32 min ( φ = 0.464), 5.81 min ( φ = 0.485)

and 7.34 min ( φ = 1) Fig 4 A shows the set φ values vs. time

(black curve) and the expected retention times of the three so-

lutes (blue horizontal lines) Another visualization of the results is

presented in Fig 4 B where the elution time program is plotted

as a function of the distance migrated along the coupled system

The blue lines show where the compounds are located at a certain

time It seems that none of the solutes start migration with the

initial mobile phase composition ( φ = 0.088) Then, when setting

φ = 0.448 (at 2.44 min), the least retained solute is suddenly des-

orbed and has not enough retention to be adsorbed along the en-

tire coupled column system and thus is released and elutes with

the dead time (t 0) of the coupled system (t r = 2.44 min + t 0)

The second compound is also released from the first column and,

when entering the second column it will be slightly retained (po-

sition between 5 and 10 cm) After that – within this same elu-

Fig 5 Optimizing on-column online fractioning of three intact mAbs on a three-

column system

tion step (between 2.44 and 3.32 min), it enters the third col- umn too where it becomes highly retained (steep slope on the blue curve just after 10 cm corresponds to a decrease in migra- tion speed) At 3.32 minutes, when setting φ= 0.464, its retention decreases significantly and it leaves the third column at 4.8 min- utes For the third (most retained) solute, it is practically fully re- tained on the first column until setting φ = 0.485 (at 5.81 min) With such mobile phase composition, it starts migrating, but trav- els only about 1 cm along the first column (till 7.34 min) At the end, when setting φ = 1 (at 7.34 min), it becomes fully des- orbed and just migrates through the whole system with the mo- bile phase velocity and reaches suddenly the outlet of the third column

3.2 Performing on-column fractioning of intact mAbs (peak parking)

In this case, columns were coupled in their order of increasing retentivity and an isocratic mobile phase composition had to be

5

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S Codesido, D Guillarme and S Fekete Journal of Chromatography A 1637 (2021) 461838

found to send the different solutes to the different column seg-

ments (one solute per column), whilst parking them (providing

very high retentivity) at the inlet of their corresponding column

segment

In this example, our purpose was to fractionate three intact

mAbs on three columns of a serially coupled system The LSS

model parameters were first determined for mAb 1 ( log k w = 36.8,

44.3, 34.3, S = 109.1, 129.4, 96.4), mAb 2 ( log k w = 35.1, 57.5,

46.0, S = 101.3, 163.6, 126.3) and mAb 3 ( log k w = 29.4, 43.9,

40.5, S = 80.2, 117.1, 105.2) – for three RPLC columns (the same

columns and mobile phase were used as described in section

3.1) We assumed two 5 cm long columns and one 10 cm long

column, with a total run time of 5 minutes Accordingly, we

selected the “parking” mode and run the solver It was found

that φ = 0.335 provides a good solution and we only need

to wait 0.6 minute to distribute the three solutes on different

columns ( Fig 5) At 0.6 minute, the most retained compound

was strongly retained (parked) on the first column segment, the

second compound just reaches the second column’s inlet, while

the least retained compound migrates through the first and sec-

ond segments and will be highly retained (parked) on the third

column

4 Conclusion

A new tool has been developed to assist method optimiza-

tion and on-column fractioning of mAbs (intact or sub-units) per-

formed on multi-column systems This work is an extension of

recently developed (1) multi-isocratic elution mode and (2) on-

column protein fractioning [ 18, 19] With the help of the devel-

oped algorithms (combination of gradient descent and Monte Carlo

methods), one can quickly find the most suitable multi-isocratic

elution program to perform equidistant band spacing, or the re-

quired isocratic composition to fractionate the solutes on individ-

ual columns (on-column fractioning) In addition, it is also possible

to find gradient program to elute the compounds in a single peak

from the entire coupled system

The solver enables to set various column lengths, number of

column segments and target analysis time The input data re-

quired for the optimization are the LSS parameters of the so-

lutes determined on each individual column This program can

be downloaded from our website ( https://ispso.unige.ch/labs/fanal/

lc_multicolumn_optimizer)

5 Credit authorship contribution statement

Santiago Codesido: methodology, conceptualization, writing &

editing Davy Guillarme: supervision, writing – review & editing Sz-

abolcs Fekete: writing – original draft, methodology, investigation,

experiments

Declaration of Competing Interest

The authors declare that they have no known competing finan-

cial interests or personal relationships that could have appeared to

influence the work reported in this paper

The authors declare the following financial interests/personal

relationships which may be considered as potential competing in-

terests:

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