Unidrive m600 getting started guide english iss1 book

Unidrive M600 Getting Started Guide English Iss1 book Getting Started Guide Unidrive M600 Part Number 0478 0045 02 Issue 2 www controltechniques com Unidrive M600 Getting Started Guide English Iss1 bo[.]

Model number

The way in which the model numbers for the Unidrive M product range is formed is illustrated below:

* Only shown on frame size 9E and 10 identification label.

A Frame 9 drive without an internal choke, identified as Model 09xxxxxxE, is referred to as a Frame 9E, while a Frame 9 drive with an internal choke, designated as Model 09xxxxxxA, is called a Frame 9A For simplicity, any reference to Frame 9 applies to both sizes, 9E and 9A, ensuring clear and comprehensive understanding of the drive types.

A - AC in AC out (with internal choke)

D - DC in AC out (Inverter)

C - AC in DC out (Rectifier)

E - AC in AC out (without internal choke)

Nameplate description

Figure 2-2 Typical drive rating labels

* This label is only applicable to size 7 and above.

Refer to Figure 2-1Model numberon page 7 for further information relating to the labels.

Typical input current for Normal Duty rating

Heavy Duty / Normal Duty rating output current

Designed in UK Made in U.K

Heavy Duty / Normal Duty power rating

UL / cUL approval USA & Canada RoHS compliant Europe

Ensuring safety in information product installation is crucial for a secure setup Proper mechanical and electrical installation procedures should be followed meticulously to prevent malfunctions Getting started with the process involves understanding the basic parameters and operational guidelines When running the motor, it’s essential to verify all connections and settings are correct For NVMe media card operation, proper handling and configuration are key to optimal performance Overall, thorough training and attention to detail help facilitate efficient and safe product operation.

Ratings

Table 2-2 200 V drive ratings, cable sizes and fuse ratings

Ensure the AC power supply to the drive is properly protected against overloads and short circuits, with recommended fuse ratings specified to prevent electrical hazards Neglecting this requirement increases the risk of fire and potential damage to the equipment Proper installation of suitable protection devices is essential for safe and reliable operation.

Nominal cables sizes below are based on the cable installation method B2 (ref: IEC60364- 5-52:2001) unless otherwise specified, and are provided as a guide only Ensure cables used suit local wiring regulations

A A A mm 2 mm 2 AWG AWG A kW hp A kW hp

Ensuring safety in info product installation is paramount, whether during mechanical or electrical setups Proper planning and adherence to safety protocols are crucial for a successful installation process When getting started, it’s important to understand the basic parameters, including the motor’s specifications, NVME media card requirements, and operational guidelines Efficient running of the motor depends on correct installation and configuration, which directly impacts the performance and reliability of the system Following these steps ensures smooth operation and minimizes the risk of errors or accidents during the setup and operation phases.

Table 2-6 Protective ground cable ratings

Typical short term overload limits

The maximum percentage overload limit varies based on the selected motor, influenced by factors such as rated current, power factor, and leakage inductance Changes in these parameters can affect the motor's maximum permissible overload capacity Typical overload values for different motors are provided in the accompanying table.

Generally the drive rated current is higher than the matching motor rated current allowing a higher level of overload than the default setting.

Input phase conductor size Minimum ground conductor size

≤ 10 mm 2 Either 10 mm 2 or two conductors of the same cross-sectional area as the input phase conductor (an additional ground connection is provided on sizes 3, 4 and 5 for this purpose).

> 10 mm 2 and ≤ 16 mm 2 The same cross-sectional area as the input phase conductor

> 35 mm 2 Half of the cross-sectional area of the input phase conductor

Operating mode RFC from cold RFC from 100 % Open loop from cold Open loop from 100 %

Normal duty overload occurs when the motor operates at 110% of the drive rated current for specific durations: 165 seconds, 9 seconds, then again 165 seconds and 9 seconds Heavy Duty overload, applicable to motors of size 8 and below, involves higher current levels—200% of the drive rated current for 28 seconds and 3 seconds, followed by 150% for 60 seconds and 7 seconds—indicating a more robust capacity for handling overload conditions.

Heavy Duty overload with motor rated current = drive rated current (size 9E and

The continuous output current ratings given on the rating label are for maximum 40 °C (104 °F),

1000 m altitude and 3.0 kHz switching frequency Derating is required for higher switching frequencies, ambient temperatures >40 °C (104 °F) and higher altitude For derating information, refer to the Drive User Guide.

The input current is influenced by both the supply voltage and impedance, with the rating label indicating the typical input current for balanced power supplies This value provides a standard reference point for understanding the device's power requirements under normal operating conditions.

Input line reactor (Frame 9E and 10)

A line reactor must be used with Frame 9E and 10 Failure to provide sufficient reactance could damage or reduce the service life of the drive Refer to Table 2-8 below.

Table 2-8 Size 9E and 10 model and line reactor part numbers

* This may represent a more economical solution where operating temperature and cooling requirements are observed Refer to the Drive User Guide for further information.

Size Drive model Inductor model Line reactor part number

Safety in product information is crucial for ensuring users understand proper handling and potential hazards Mechanical and electrical installations should be performed following strict guidelines to guarantee safe and reliable operation Getting started with the system involves understanding the basic parameters, such as voltage, current, and operational settings Properly running the motor requires adherence to manufacturer instructions to prevent damage and ensure longevity NVMe media card operation is optimized when following recommended procedures, ensuring data integrity and performance Prioritize safety measures during all stages of setup and operation to protect both personnel and equipment.

Drive features

Figure 2-3 Features of the drive (size 3 to 10)

1 Keypad connection 6 Option module slot 2 11 NV media card slot 16 Motor connections

Options / Accessories

Figure 2-4 Drive features and options

1 Keypad 4 Option module slot 3 7 NV media card

2 Option module slot 1 5 CT Comms cable

3 Option module slot 2 6 Internal braking resistor

Ensuring safety in product information is essential for a smooth installation process Proper mechanical and electrical installation procedures are crucial for the reliable operation of the NVMe media card Getting started involves understanding basic parameters, including how to run the motor and operate the media card effectively Following these guidelines helps ensure a safe and efficient setup, minimizing risks and maximizing performance from the initial setup phase.

Table 2-9 Option modules, Keypad and additional options available

For more information refer to the Drive User Guide and the relevant option module user guide

2.5.1 Parts supplied with the drive

485 Comms adaptor provides 485 communication interface This adaptor supports 115 k Baud, node addresses between 1 to 16 and 8 1 NP M serial mode.

PROFIBUS adapter for communications with the drive.

DeviceNet adapter for communications with the drive.

CANopen adapter for communications with the drive.

External Ethernet module that supports EtherNet/IP and Modbus TCP/IP

SI-PROFINET RT PROFINET RT option

PROFINET adapter for communications with the drive.

EtherCAT adapter for communications with the drive.

Increases the I/O capability by adding the following combinations: Digital I/O, Digital Inputs, Analog Inputs (differential or single ended), Analog Output, Relays.

Incremental encoder input interface module Provides Closed loop Rotor Flux Control for induction motors (RFC-A) on M600.

Additional combined encoder input and output interface supporting Incremental, SinCos, HIPERFACE, EnDAT and SSI encoders.

Safety module that provides an intelligent, programmable solution to meet the IEC 61800-5-2 functional safety standard. Keypad

KI-Keypad LCD keypad option

KI-Keypad RTC LCD keypad option

Keypad with a LCD display and real time clock.

SD Card Adaptor SD Card Adaptor

Allows the drive to use an SD card for drive back-up.

Used for parameter back-up with the drive.

Fire protection

The drive enclosure is not classified as a fire enclosure A separate fire enclosure must be provided. For installation in the USA, a NEMA 12 enclosure is suitable.

For installation outside the USA, refer to the Drive User Guide.

Mounting methods

Drive sizes 3 to 7 can be either surface or through-panel mounted using the appropriate brackets

Adhere strictly to the mechanical and electrical installation instructions when installing equipment Any questions or uncertainties should be directed to the supplier for clarification It is the owner or user's responsibility to ensure the drive, external options, and associated operations and maintenance comply with relevant health and safety legislation, such as the UK's Health and Safety at Work Act, or applicable local laws and regulations Proper installation and adherence to safety standards are essential for safe operation and legal compliance.

The drive contains capacitors that remain charged to a potentially lethal voltage after the

AC supply has been disconnected If the drive has been energized, the AC supply must be isolated at least ten minutes before work may continue.

Capacitors are typically discharged internally through a resistor; however, certain fault conditions can prevent this discharge, especially if a voltage is applied to the output terminals In cases where the drive malfunctions and the display goes blank immediately, the capacitors may remain charged, posing a safety risk Therefore, if such issues occur, it is essential to consult Control Techniques or their authorized distributor for proper handling and safety guidance.

Professional installers with expertise in safety and EMC requirements must carry out the drive installation to ensure compliance The assembler's responsibility includes verifying that the final product or system meets all applicable legal standards in the country of use, guaranteeing both safety and regulatory adherence.

The drive must be mounted in a secure enclosure that restricts access to trained and authorized personnel only, preventing contamination ingress It is specifically designed for environments classified as pollution degree 2 according to IEC 60664-1, where only dry, non-conducting contaminants are permitted.

Prolonged high-load usage can cause the heatsink temperature to exceed 70°C (158°F) It is essential to prevent human contact with the heatsink to ensure safety and prevent burns Proper cooling and monitoring are recommended to maintain optimal drive performance and temperature.

Safety in information production and mechanical installation are critical for ensuring operational efficiency and personnel protection Proper electrical installation and adherence to safety protocols are essential for the reliable functioning of media cards and electronic components Getting started with the project involves understanding basic parameters, setting up the system correctly, and ensuring all components are properly configured Running the motor smoothly requires careful attention to operational guidelines and maintenance practices Overall, comprehensive NVMe media card operation ensures high-speed data transfer and system stability, preventing faults and downtimes.

Drive dimensions

Size H W D mm in mm in mm in

Surface mounting

Figure 3-2 Surface mounting dimensions (size 3 to 7)

Safety information is essential to ensure proper handling and risk mitigation during the installation process Product information provides detailed specifications and guidance for a successful setup Mechanical installation involves precise assembly procedures to ensure the equipment functions correctly Electrical installation requires adherence to safety standards and wiring protocols for optimal operation Getting started with the system involves initial checks and setup steps to ensure smooth functionality Basic parameters, such as voltage and current ratings, must be configured accurately for system stability Running the motor involves monitoring performance to prevent issues and optimize efficiency NVMe media cards are used for high-speed data storage, and understanding their operation is crucial for performance Proper operation of the equipment is vital for longevity and reliability, while troubleshooting ensures quick resolution of any system faults.

Figure 3-3 Surface mounting dimensions (size 8 to 10)

Terminal size and torque settings

Table 3-1 Drive control and relay terminal data

Table 3-2 Drive power terminal data

Model Connection type Torque setting

All Plug-in terminal block 0.5 N m (0.4 lb ft)

Model size AC terminals DC and braking Ground terminal

3 and 4 Plug-in terminal block T20 Torx (M4) T20 Torx (M4) /

M4 Nut (7 mm AF) 0.7 N m (0.5 lb ft) 2.0 N m (1.47 Ib ft) 2.0 N m (1.47 Ib ft) 5

T20 Torx (M4) / M4 Nut (7 mm AF) M5 Nut (8 mm AF) 1.5 N m (1.1 lb ft) 1.5 N m (1.1 lb ft) 2.0 N m (1.47 Ib ft)

Safety information is essential for ensuring secure operations during the product's installation and operation process Proper mechanical and electrical installation procedures are crucial for maintaining system integrity and safety Getting started with the equipment involves understanding basic parameters and operational guidelines, which help in effectively running the motor The NVMe media card plays a vital role in data management, supporting efficient operation and maintenance Regular operation involves monitoring system performance to prevent faults and ensure reliable functionality.

Enclosure

Please observe the clearances in the diagram below taking into account any appropriate notes for other devices / auxiliary equipment when planning the installation.

AC supply contactor and fuses or MCB

Plan for all signal cables to be routed at least

300 mm (12 in) from the drive and any power cable

Ensure minimum clearances are maintained for the drive and external EMC filter Forced or convection air-flow must not be restricted by any object or cabling ³100mm (4in)

Optional braking resistor and overload Locate optional braking resistor external to cubicle (preferably near to or on top of the cubicle).

Locate the overload protection device as required

The external EMC filter can be bookcase mounted (next to the drive) or footprint mounted (with the drive mounted onto the filter).

1) When using an external EMC filter, one filter is required for each drive

2) Power cabling must be at least 100 mm (4 in) from the drive in all directions

A Size 3: 0mm (0 in) ³ Size 4: ³30mm (1.18 in)

EMC filters

It is recommended to keep the internal EMC filter installed unless specific reasons necessitate removal, such as when the drive is part of a regen system or connected to an IT supply, where removal is required The internal EMC filter reduces radio-frequency emissions into the power supply line, ensuring compliance with EMC standards For short motor cables, the filter helps meet EN 61800-3:2004 requirements for the second environment; longer cables still benefit from emission reduction, especially when used with shielded cables within the drive's specified limits Using the filter generally prevents nearby industrial equipment from disturbances, and it is advisable to use it in all applications unless instructions specify otherwise or ground leakage currents are unacceptably high.

Figure 3-5 Removal of Size 3 internal EMC filter

Loosen / remove the screw and nut as shown (1) and (2).

Lift away from securing points and then rotate away from the drive Ensure the screw and nut are replaced and re-tightened with a maximum torque of 2 N m (1.47 lb ft).

Figure 3-6 Removal of the size 4 internal EMC filter

To electrically disconnect the Internal EMC filter, remove the screw (1) as highlighted above.

Ensuring safety in information production is crucial for smooth mechanical and electrical installations Proper setup and management of the NVM media card are essential for optimal operation Getting started with basic parameters provides a solid foundation before running the motor, ensuring efficient performance A comprehensive understanding of the information about the product and mechanical and electrical installation procedures helps prevent errors during setup Proper operation of the NVM media card and related components ensures reliable system performance and safety.

To disconnect the internal EMC filter, begin by removing the three M5 terminal nuts Next, lift off the cover to expose the M4 Torx screw used for filter removal Finally, unscrew the M4 Torx internal EMC filter removal screw to electrically disconnect the EMC filter from the system.

To electrically disconnect the Internal EMC filter, remove the screw (1) as highlighted above.

Figure 3-9 Removal of the size 7 and 8 internal EMC filter and line to ground varistors (size 7 shown)

To electrically disconnect the Internal EMC filter, remove the screw as highlighted above (1).

To electrically disconnect the line to ground varistors, remove the screw as highlighted above (2).

Line-to-ground varistors should only be disconnected in specific situations, such as ungrounded power supplies with multiple sources, like on ships For detailed guidance, always consult the drive manufacturer or supplier Proper handling ensures system safety and reliable operation in complex electrical setups.

Safety information and product details are essential for ensuring proper handling and usage of mechanical and electrical installations Understanding the basic parameters and following correct installation procedures is crucial for safe and efficient operations Getting started with the process involves familiarizing oneself with mechanical and electrical components, while proper motor operation and NVM media card management are vital for system functionality Clear instructions on electrical installation, media card operation, and safety guidelines help prevent faults and ensure reliable performance.

Figure 3-10 Removal of size 9E and 10 line to ground varistors

To electrically disconnect the line to ground varistors, remove the screw as highlighted above (1). The Internal EMC filter on size 9E and 10 cannot be removed.

Grounding line-to-ground varistors should only be disconnected in specific situations, such as on ships with ungrounded power supplies from multiple sources For safety and proper operation, always consult the drive manufacturer or supplier before making any alterations Proper grounding is essential to ensure equipment safety and compliance with electrical standards.

The external EMC filter for size 3, 4, 5 and 6 can be footprint or bookcase mounted

For information on drive and EMC filter cross reference, refer to the Drive User Guide

For further information refer to the Drive User Guide.

To avoid a fire hazard and maintain validity of the UL listing, adhere to the specified tightening torques for the power and ground terminals.

The voltages present in the following locations can cause severe electric shock and may be lethal:

AC supply cables and connections

DC and brake cables, and connections

Many internal parts of the drive, and external option units

Unless otherwise indicated, control terminals are single insulated and must not be touched.

Before removing any cover or performing maintenance on the drive, ensure that the AC and/or DC power supply is disconnected using an approved isolation device This safety measure prevents electrical hazards and ensures safe servicing of the drive.

The STOP function does not remove dangerous voltages from the drive, the motor or any external option units.

The SAFE TORQUE OFF function does not remove dangerous voltages from the drive, the motor or any external option units.

The drive contains capacitors that remain charged to a potentially lethal voltage after the

Ensure the AC and/or DC power supply is disconnected before performing any work on the drive If the drive was energized, allow at least ten minutes for the capacitors to discharge, which is typically achieved through an internal resistor However, in rare fault conditions or if the drive has failed in a way that causes the display to go blank immediately, capacitors may not discharge naturally and could still pose a risk If capacitors do not discharge or if in doubt, consult Control Techniques or their authorized distributor for safety instructions.

Equipment supplied by plug and socket

When installing a drive in equipment connected to AC power via a plug and socket, it is crucial to ensure safety The drive's AC supply terminals are linked to internal capacitors through rectifier diodes, which do not provide safety isolation If the plug terminals remain accessible and can be touched after disconnecting from the socket, an automatic isolation method—such as a latching relay—must be implemented to prevent electrical hazards.

Permanent magnet motors can generate electrical power when rotated, even without a connected power supply This can cause the drive to become energized through the motor terminals if left connected To ensure safety, if the motor load can turn the motor when power is off, the motor must be isolated from the drive before accessing any live components.

Safety information is crucial before beginning any project, ensuring all procedures are followed correctly Product information provides essential details about parts, maintenance, and operating guidelines to ensure optimal performance and safety Mechanical and electrical installations require careful planning and adherence to standards to guarantee reliable operation Getting started with the equipment involves understanding basic parameters, such as initial setup and configuration Properly running the motor, including NVMe media card operation, ensures efficient performance and data handling Following these guidelines will help you operate the equipment safely and effectively, minimizing risks and maximizing longevity.

Supply types

All drives are suitable for use on any supply type i.e TN-S, TN-C-S, TT and IT.

Supplies with voltage up to 600 V may have grounding at any potential, i.e neutral, centre or corner (“grounded delta”)

Supplies with voltage above 600 V may not have corner grounding

Drive installations are suitable for use on supplies of installation category III and below, as specified by IEC 60664-1 They can be permanently connected to the supply at the building's origin, provided that outdoor installations include additional over-voltage suppression (transient voltage surge suppression) This ensures protection when transitioning from category IV to category III, maintaining safety and compliance.

Ratings

Maximum continuous input current values are provided to assist in selecting appropriate cables and fuses, ensuring safety and reliability These values represent worst-case scenarios, occurring under conditions of stiff supply with high imbalance, where one input phase experiences the maximum current In such cases, the current in the other two phases remains significantly lower, highlighting the importance of designing installations to handle peak current conditions effectively.

The maximum input current values are specified for supplies with a 2% negative phase-sequence imbalance and are based on the maximum supply fault current outlined in section 2.3 Ratings on page 9 It is important to note that the nominal cable sizes provided in section 2.3 are only guidelines; always consult local wiring regulations to determine the appropriate cable size, as larger cables may be necessary to prevent excessive voltage drop in certain installations.

A fuse or other protection must be included in all live connections to the AC supply.

An MCB (miniature circuit breaker) or MCCB (moulded-case circuit-breaker) with type C may be used in place of fuses for size 3 under the following conditions:

• The fault-clearing capacity must be sufficient for the installation

The fuse voltage rating must be suitable for the drive supply voltage.

If the drive is to be used on an IT (ungrounded) supply, refer to the Drive User Guide for more information.

The nominal output cable sizes in section 2.3 ratings on page 9 assume the motor's maximum current matches that of the drive When using a motor with a reduced rating, the cable size should be selected to match the motor's current to ensure proper protection To prevent overloading of the motor and cable, it is essential to program the drive with the correct motor rated current.

Ensure the AC supply to the drive is installed with appropriate overload and short-circuit protection to prevent potential fire hazards Refer to section 2.3 Ratings on page 9 for the specified fuse ratings Failing to adhere to this requirement increases the risk of electrical faults and fire.

Power connections

Figure 4-1 Size 3 power and ground connections

EMC filter Ground connection studs

Safety information is essential before initiating any installation process Proper product information, mechanical, and electrical installation procedures ensure a safe and efficient setup Getting started with the equipment involves understanding basic parameters, such as operational requirements and safety protocols Running the motor correctly is crucial to prevent damage and ensure longevity Handling the NVM media card properly facilitates smooth operation and data retrieval Overall, following these guidelines promotes safe, effective, and reliable system performance.

Ground connection 1 studsAdditional ground connection

The upper terminal block (1) is used for AC supply connection.

The lower terminal block (2) is used for Motor connection.

Optional braking resistor (heatsink mounted)

Safety information is essential before proceeding with any setup Begin by understanding the product information and familiarize yourself with the mechanical and electrical installation processes Proper mechanical installation ensures stability, while electrical installation guarantees safe operation Getting started requires knowing the basic parameters to set the system correctly Running the motor efficiently depends on precise NVMe media card operation and management Ensuring proper operation of the media card and taking necessary precautions will help in achieving optimal performance and preventing system faults.

Figure 4-5 Size 7 and 8 power and ground connections (size 7 shown)

Safety in information production is crucial for ensuring secure operational environments Mechanical and electrical installations form the backbone of reliable system setup, requiring careful planning and proper execution Getting started with the project involves understanding basic parameters, which are essential for a smooth initiation Running the motor safely and efficiently depends on correct configuration and monitoring NVMe media cards play a vital role in high-speed data processing, making their operation critical for system performance Proper operation and maintenance of these components are essential to prevent system faults and ensure continuous uptime.

Figure 4-6 Size 9E and 10 power and ground connections

Ground connections

The drive must be connected to the system ground of the AC supply The ground wiring must conform to local regulations and codes of practice.

On sizes 3 and 4, the supply and motor ground connections are established using M4 studs positioned on either side of the drive near the plug-in power connectors Refer to Figures 4-1 and 4-2 for detailed illustrations.

On size 5, the supply and motor ground connections are made using the M5 studs located near the plug-in power connector Refer to Figure 4-3.

On a size 6, the supply and motor ground connections are made using the M6 studs located above the supply and motor terminals Refer to Figure 4-4.

On size 7, the supply and motor ground connections are made using the M8 studs located by the supply and motor connection terminals Refer to Figure 4-5.

On size 8, the supply and motor ground connections are made using the M10 studs located by the supply and motor connection terminals Refer to Figure 4-5.

On size 9E and 10, the supply and motor ground connections are made using the M10 studs located by the supply and motor connection terminals Refer to Figure 4-6.

Electrochemical corrosion of grounding terminals

Ensure that grounding terminals are protected against corrosion i.e as could be caused by condensation.

For further information on ground cable sizes, refer to Table 2-6Protective ground cable ratingson page 11.

Ensure the ground loop impedance complies with local safety regulations to guarantee safe electrical operation The drive must be properly grounded using a connection capable of carrying the prospective fault current until the protective device, such as a fuse, disconnects the AC supply, ensuring safety and preventing electrical hazards.

The ground connections must be inspected and tested at appropriate intervals.

Safety information is crucial before starting any process, ensuring all protocols are followed diligently Proper product information, including mechanical and electrical installation details, is essential for a successful setup Mechanical installation involves precise procedures to assemble and secure components correctly, while electrical installation requires cautious wiring and connection to power sources Getting started with the equipment involves understanding basic parameters and operational guidelines Running the motor safely and efficiently depends on adhering to specified parameters and maintenance routines An NVMe card plays a vital role in storage solutions, enhancing data transfer speeds and system performance Proper operation and handling of the NVMe card are key to maximizing its benefits and ensuring system stability and security.

Braking resistor values

Table 4-1 Minimum resistance values and peak power rating for the braking resistor at 40 °C (104 °F)

Communications connections

The drive features a 2-wire RS-485 serial interface, enabling seamless setup, operation, and monitoring via a PC or controller Equipped with two parallel RJ45 connectors, it allows for effortless daisy chaining of multiple devices Additionally, the drive supports the widely-used Modbus RTU protocol, ensuring reliable communication For detailed connection information, refer to Table 4-2.

Table 4-2 Serial communication port pin-outs

Shield connections

To ensure effective suppression of radio-frequency emissions and maintain excellent noise immunity, it is essential to follow specific wiring guidelines Strict adherence to the recommended procedures for the encoder cable is crucial to prevent electrical noise from disrupting encoder operation Additionally, use the provided grounding bracket and grounding clamp to properly terminate the shields at the drive, further enhancing noise immunity and reducing electromagnetic interference.

Figure 4-7 Grounding of signal cable shields using the grounding bracket

Use a motor cable equipped with an overall shield to ensure proper grounding and noise reduction Connect the shield of the motor cable to the motor frame's ground terminal using a short linkage, ideally not exceeding 50 mm, to maintain optimal electrical continuity and safety.

(2 in) long A full 360 ° termination of the shield to the terminal housing of the motor is beneficial.

8 RX\ TX\ (if termination resistors are required, link to pin 1)

Safety information and product details are essential for proper operation Mechanical and electrical installations should be conducted following standard procedures to ensure safety and efficiency Getting started requires understanding basic parameters and proper motor operation, including the NVMe media card function Proper management of the media card is crucial for smooth operation Ensuring correct configuration and maintenance of these components helps prevent faults and prolongs equipment life.

For optimal shielding when using an SI-Encoder option module, select an encoder cable featuring an overall shield and individual shields on each twisted pair Proper cable connection, as illustrated in Figure 4-8, is essential, with the overall shield securely clamped to grounded metallic surfaces at both the encoder and the drive to prevent electromagnetic interference and ensure reliable signal transmission.

Brake resistor cable: The optional braking resistor should also be wired with shielded cable If unshielded wire is required refer to the Drive User Guide for guidance.

When control cables exit the enclosure, they must be properly shielded, with the shield(s) securely clamped to the drive using the grounding bracket to ensure effective grounding and noise reduction It is essential to remove the outer insulating cover of the cable only enough to make contact between the shield(s) and the grounding bracket, while keeping the shield(s) intact up to as close as possible to the terminals for optimal performance and safety Proper shielding and grounding of control wiring are crucial for preventing electrical noise and ensuring reliable operation of the drive system.

Figure 4-8 Feedback cable shield connections

Control connections

For information on control connections, refer to the back cover of this guide.

This chapter introduces the user interfaces, menu structure and security level of the drive.

Understanding the display

The keypad can only be mounted on the drive.

The KI-Keypad display features two rows of text; the upper row indicates the drive status or the current menu and parameter number, while the lower row displays the parameter value or specific trip type The last two characters on the first row may show special indications, with priority given to multiple active indications as detailed in Table 5-1.

When the drive is powered up the lower row will show the power up parameter defined by Parameter

The red stop button is also used to reset the drive.

Safety information is crucial when operating and maintaining machinery, ensuring all procedures are followed to prevent accidents Product information provides essential details about the equipment, aiding in proper usage and maintenance Mechanical installation involves precise assembly and alignment of components to guarantee optimal performance Electrical installation requires careful wiring and connection checks to ensure safety and functionality Getting started with the equipment involves understanding the basic parameters, such as operational settings and environmental conditions Running the motor effectively depends on proper startup procedures and monitoring performance NVMe media cards are used for high-speed data storage, critical for applications requiring fast data transfer rates Operation of these systems demands adherence to recommended guidelines to maintain efficiency and longevity Furt, or any additional features, should be configured according to the manufacturer’s specifications to optimize performance and safety.

Keypad operation

• Navigation Keys - Used to navigate the parameter structure and change parameter values.

• Enter / Mode button - Used to toggle between parameter edit and view mode.

The Escape or Exit button allows users to exit from parameter edit or view mode When pressed during parameter editing, it restores all parameter values to their original state upon entering edit mode, ensuring no unintended changes are saved This function enhances user control and prevents accidental modifications, making it a crucial feature for managing parameters efficiently.

• Start forward button - Use to provide a 'Run' command if keypad mode is selected.

• Start reverse button - Used to control the drive if keypad mode is selected and the reverse button is activated.

• Stop / Reset button - Used to reset the drive In keypad mode can be used for 'Stop'.

Active action icon Description Row

Accessing non-volatile media card 1 1

Keypad real-time clock battery low 1 3 or Drive security active and locked or unlocked 1 4

The navigation keys can only be used to move between menus if Pr00.049 has been set to show 'All

Do not change parameter values without careful consideration; incorrect values may cause damage or a safety hazard.

When changing the values of parameters, make a note of the new values in case they need to be entered again.

To enter Edit Mode, press key,

(Character to be edited in lower line of display flashing) Change parameter values using keys.

When returning to Parameter Mode use the keys to select another parameter to change, if required

To return to Status Mode,

To return to Parameter Mode, press the designated key to save and keep the new parameter value If you prefer to ignore the changes, press the corresponding key to revert to the previous parameter setting This functionality allows users to easily manage and adjust parameters, ensuring precise control over device configurations.

Safety information is crucial when installing and operating mechanical and electrical systems Proper setup involves understanding key parameters and adhering to safety protocols throughout the installation process Mechanical and electrical installations must be performed carefully to ensure system reliability and safety Getting started with equipment setup requires familiarizing oneself with basic parameters, such as motor operation, NVMe media card functionality, and operational procedures Properly running the motor and managing media card operations are essential steps to ensure efficient performance and prevent system faults Attention to these core aspects guarantees a smooth and safe installation, optimizing equipment longevity and operational safety.

Menu 0

Menu 0 consolidates essential parameters for straightforward drive setup by copying relevant settings from advanced menus, ensuring they are accessible in both locations For detailed guidance, please refer to Chapter 6, "Basic Parameters (Menu 0)," on page 45.

Menu structure

The drive parameter structure includes various menus and parameters, with only Menu 0 visible upon initial power-up Users can navigate through parameters using the up and down arrow buttons, and after setting Pr 00.049 to 'All Menus,' the left and right buttons allow navigation between different menus For detailed information on parameter access levels and security settings, please refer to section 5.11, "Parameter Access Level and Security," on page 44.

For new parameter-values to apply after the AC supply to the drive is interrupted, new values must be saved Refer to section 5.7Saving parameterson page 43.

The menus and parameters roll over in both directions i.e if the last parameter is displayed, a further press will cause the display to rollover and show the first parameter.

When changing between menus the drive remembers which parameter was last viewed in a particular menu and thus displays that parameter.

Option module menus (S.mm.ppp) are only visible when option modules are installed, with "S" indicating the option module slot number and "mm.ppp" representing the menu and parameter numbers within the module's internal structure This ensures users access relevant options based on installed modules, enhancing system customization and functionality Proper understanding of these menu identifiers is essential for efficient navigation and configuration of option modules.

Option module menus (S.mm.ppp)*

Advanced menus

The advanced menus consist of groups or parameters appropriate to a specific function or feature of the drive Menus 0 to 41 can be viewed on the KI-Keypad

* Only displayed when the option modules are installed.

0 Commonly used basic set-up parameters for quick / easy programming

3 Frequency slaving, speed feedback and speed control

9 Programmable logic, motorized pot, binary sum, timers and scope

11 Drive set-up and identification, serial communications

12 Threshold detectors and variable selectors

15 Option module slot 1 set-up menu

18 General option module application menu 1

30 Onboard user programming application menu

Safety information is crucial before starting any operation, including mechanical and electrical installations Properly understanding installation procedures ensures safe and efficient setup When getting started, it is essential to familiarize yourself with basic parameters, such as voltage, current, and motor specifications, to ensure correct operation Running the motor requires attention to NVMe media card operation details to prevent faults and ensure optimal performance Mechanical and electrical installations should follow manufacturer guidelines to guarantee safety and reliability during operation, minimizing the risk of hazards and equipment failure.

Changing the operating mode

Changing the operating mode returns all parameters to their default value, including the motor parameters User security status (00.049) and User security code (00.034) are not affected by this procedure).

Use the following procedure only if a different operating mode is required:

1 Ensure the drive is not enabled, i.e terminal 31 is open or Pr 06.015 is OFF (0)

2 Enter either of the following values in Pr mm.000, as appropriate:

3 Change the setting of Pr 00.048 as follows:

The figures in the second column apply when serial communications are used.

• Press the red reset button

• Toggle the reset digital input

• Carry out a drive reset through serial communications by setting Pr10.038 to 100.

Saving parameters

When changing a parameter in Menu 0, the new value is saved when pressing the Enter button to return to parameter view mode from parameter edit mode.

If parameters have been changed in the advanced menus, then the change will not be saved automatically A save function must be carried out.

1 Select ‘Save Parameters'* in Pr mm.000 (alternatively enter a value of 1000* in Prmm.000)

(Induction motor with or without position feedback)

RFC-S (Permanent magnet motor without position feedback)

Entering 1253 or 1254 in Pr mm.000 will only load defaults if the setting of Pr00.048 has been changed.

Restoring parameter defaults

Restoring parameter defaults by this method saves the default values in the drives memory User security status (00.049) and User security code (00.034) are not affected by this procedure).

1 Ensure the drive is not enabled, i.e terminal 31 is open or Pr 06.015 is OFF (0)

2 Select 'Reset 50 Hz Defs' or 'Reset 60 Hz Defs' in Pr mm.000 (alternatively, enter 1233 (50 Hz settings) or 1244 (60 Hz settings) in Pr mm.000).

• Toggle the reset digital input

• Carry out a drive reset through serial communications by setting Pr10.038 to 100

Displaying parameters with non-default values only

Selecting 'Show non-default' in Pr mm.000 (or entering 12000 in Prmm.000) displays only parameters with non-default values, making it easier to focus on customized settings This feature activates instantly without needing a drive reset To deactivate the function, simply return to the previous settings.

Set Prmm.000 to 'No action' or enter a value of 0 to deactivate the function Be aware that access levels may influence this setting, so it is important to consult section 5.11, "Parameter Access Level and Security," on page 44 for detailed information on access permissions.

Displaying destination parameters only

Selecting 'Destinations' in Pr mm.000 (or entering 12001) displays only destination parameters to the user, simplifying the interface for specific configurations This function activates immediately without requiring a drive reset, ensuring quick and efficient setup To deactivate this mode, simply return to Pr mm.000 and select 'No action' or enter a value of 0, restoring full parameter visibility for comprehensive management.

Please note that this function can be affected by the access level enabled, refer to section

Parameter access level and security

5.11 Parameter access level and security

502 Bad GatewayUnable to reach the origin service The service may be down or it may not be responding to traffic from cloudflared

Table 5-3 Parameter access level and security

The default settings of the drive are Parameter Access Level Menu 0 and User Security Open i.e read / write access to Menu 0 with the advanced menus not visible.

User security status (11.044) Access level User security Menu 0 status Advanced menu status

0 Menu 0 Open RW Not visible

1 All Menus Open RW RW

2 Read-only Menu 0 Open RO Not visible

3 Read-only Open RO RO

4 Status only Open Not visible Not visible

Closed Not visible Not visible

5 No access Open Not visible Not visible

Closed Not visible Not visible

OL RFC-A RFC-S OL RFC-A RFC-S Type

Hz / rpm 0 Hz / rpm RW Num US

Clamp1 {01.006} ±VM_POSITIVE_REF_CLAMP1

100 Hz 2.000 s/1000 rpm RW Num US

A1 A2 (0), A1 Preset (1), A2 Preset (2) Preset (3), Keypad (4), Precision (5) Keypad Ref (6)

Current Limit {04.007} ±VM_MOTOR1_CURRENT_

LIMIT % 165.0 % 175.0 % RW Num RA US

Ur S (0), Ur (1), Fixed (2), Ur Auto (3), Ur I

Gain Kp1 {03.010} 0.0000 to 200.000 s/rad 0.0300 s/rad RW Num US

Voltage Boost {05.015} 0.0 to 25.0 % 3.0 % RW Num US

Integral Gain Ki1 {03.011} 0.00 to 655.35 s 2 /rad 0.10 s 2 /rad RW Num US

On (1) Off (0) RW Bit US

0.65535 1/rad 0.00000 1/rad RW Num US

00.010 Motor Rpm {05.004} ±180000 rpm RO Num ND NC PT FI

Speed Feedback {03.002} ±VM_SPEED rpm RO Num ND NC PT FI

REF Hz RO Num ND NC PT FI

65535 RO Num ND NC PT FI

UNIPOLAR A RO Bit ND NC PT FI

{04.002} ±VM_DRIVE_CURRENT A RO Bit ND NC PT FI

00.016 Ramp Enable {02.002} Off (0) or On (1) On (1) RW Bit US

Destination {08.026} 0.000 to 59.999 06.031 RW Num DE PT US

{04.012} 0.0 to 25.0 ms 1.0 ms RW Num US

4-20 mA Low (-4), 20-4 mA Low (-3), 4-20 mA Hold (-2), 20-4 mA Hold (-1), 0-20 mA (0), 20-0 mA (1), 4-20 mA Trip (2), 20-4 mA Trip (3), 4-20 mA (4), 20-4 mA (5), Volt (6)

Destination {07.014} 00.000 to 59.999 01.037 RW Num DE PT US

Mode {07.015} Volt (6), Therm Short Cct (7),

Thermistor (8), Therm No Trip (9) Volt (6) RW Txt US

Enable {01.010} Off (0) or On (1) Off (0) RW Bit US

00.023 Jog Reference {01.005} 0.0 to 400.0 Hz 0.0 to 4000.0 rpm 0.0 Hz / rpm RW Num US

Reference 1 {01.021} ±VM_SPEED_FREQ_REF Hz / rpm 0.0 Hz / rpm RW Num US

Reference 2 {01.022} ±VM_SPEED_FREQ_REF Hz / rpm 0.0 Hz / rpm RW Num US

FREQ_REF Hz 0.0 Hz RW Num US

Threshold {03.008} 0 to 40000 rpm 0 rpm RW Num US

FREQ_REF Hz 0.0 Hz RW Num US

Forward / Reverse (1), Reverse (2) Disabled (0) RW Num US

Loaded {11.036} 0 to 999 0 RO Num NC PT

Auto (3), Boot (4) None (0) RW Txt NC US

575 V (2), 690 V (3) RO Txt ND NC PT

Duty Rating {11.032} 0.000 to 99999.999 A RO Num ND NC PT

Disable (0), Enable (1), Fwd Only (2), Rev Only (3)

Adaptive Control {05.016} 0 to 2 0 RW Num US

Code {11.030} 0 to 2147483647 0 RW Num ND NC PT US

00.037 Serial Address {11.023} 1 to 247 1 RW Num US

00.040 Auto-tune {05.012} 0 to 2 0 to 5 0 to 6 0 RW Num NC

3 kHz (1) RW Txt RA US

Motor Poles {05.011} Automatic (0) to 480 Poles (240) Automatic (0) 6

Factor {05.010} 0.000 to 1.000 0.850 RW Num RA US

00.044 Rated Voltage {05.009} ±VM_AC_VOLTAGE_SET V

200V drive: 230V 50Hz default 400V drive: 400V 60Hz default 400V drive: 460V 575V drive: 575V

00.046 Rated Current {05.007} ±VM_RATED_CURRENT A Maximum Heavy Duty

Rating (11.032) A RW Num RA US

Open-loop (1), RFC-A (2), RFC-S (3), Regen (4)

S (3) RW Txt ND NC PT

Menu 0 (0), All Menus (1), Read-only Menu 0 (2), Read-only (3), Status Only (4),

Menu 0 (0) RW Txt ND PT

00.050 Software Version {11.029} 0 to 99999999 RO Num ND NC PT

Detection {10.037} 00000 to 11111 00000 RW Bin US

Communications {11.020} Off (0) or On (1) Off (0) RW Bit ND NC

Time Constant 1 {04.015} 1.0 to 3000.0 s 89.0 s RW Num US

1 RW = Read Write, RO = Read Only.

Iq Test Current or Inductance

Iq Test Current {05.077} ±90.0 ° 0.0 ° RW Num RA US

0.000 mH RW Num RA US

Parameter descriptions

Pr mm.000 is available in all menus, commonly used functions are provided as text strings in

Prmm.000 shown in Table 6-1 The functions in Table 6-1 can also be selected by entering the appropriate numeric values (as shown in Table 6-2) in Pr mm.000 For example, enter 4001 in

Prmm.000 to erase the file in NV media card location 001.

Table 6-1 Commonly used functions in Pr mm.000

Save parameters Save parameters when under voltage is not active and low voltage threshold is not active

Load file 1 Load the drive parameters or user program file from NV media card file 001

Save to file 1 Transfer the drive parameters to parameter file 001

Show non-default Displays parameters that are different from defaults

Destinations Displays parameters that are set

Reset 50Hz Defs Load parameters with standard (50 Hz) defaults

Reset 60Hz Defs Load parameters with US (60 Hz) defaults

Reset modules Reset all option modules

Read Enc.NP P1 No function

Read Enc.NP P2 No function

Table 6-2 Functions in Pr mm.000

* See section 8NV Media Card Operationon page 66 for more information on these functions.

** These functions do not require a drive reset to become active All other functions require a drive reset to initiate the function.

1000 Save parameters when Under Voltage Active (Pr 10.016) is not active and Low Under Voltage

Threshold Select mode (Pr 06.067 = Off) is not active

1001 Save parameter under all conditions

1234 Load standard (50 Hz) defaults to all menus except option module menus (i.e 15 to 20 and 24 to 28)

1245 Load US (60 Hz) defaults to all menus except option module menus (i.e 15 to 20 and 24 to 28)

1253 Change drive mode and load standard (50 Hz) defaults

1254 Change drive mode and load US (60 Hz) defaults

1255 Change drive mode and load standard (50 Hz) defaults except for menus 15 to 20 and 24 to 28

1256 Change drive mode and load US (60 Hz) defaults except for menus 15 to 20 and 24 to 28

2001* Create a boot file on a non-volatile media card based on the present drive parameters including all Menu 20 parameters

4yyy* NV media card: Transfer the drive parameters to parameter file xxx

5yyy* NV media card: Transfer the onboard user program to onboard user program file xxx

6yyy* NV media card: Load the drive parameters from parameter file xxx or the onboard user program from onboard user program file xxx

7yyy* NV media card: Erase file xxx

8yyy* NV Media card: Compare the data in the drive with file xxx

9555* NV media card: Clear the warning suppression flag

9666* NV media card: Set the warning suppression flag

9777* NV media card: Clear the read-only flag

9888* NV media card: Set the read-only flag

9999* NV media card: Erase and format the NV media card

12000** Only display parameters that are different from their default value This action does not require a drive reset.

12001** Only display parameters that are used to set-up destinations (i.e DE format bit is 1) This action does not require a drive reset.

Ensuring safety in information product manufacturing is crucial, encompassing mechanical and electrical installations to guarantee reliable operation Getting started requires understanding the basic parameters, such as motor running conditions, NVMe media card functionalities, and optimal operation procedures Proper installation and adherence to safety standards are essential for smooth motor running, effective data storage, and overall system performance.

The parameters are all shown in their default settings

A1.A2 A1.Preset A2.Preset Preset Keypad Precision 6

The parameters are all shown in their default settings

A1.A2 A1.Preset A2.Preset Preset Keypad Precision 6

Ensuring safety in product formation is crucial during mechanical and electrical installations Properly following installation procedures and safety guidelines helps protect personnel and equipment Getting started with the project involves understanding basic parameters and configuring the motor correctly Operating the motor efficiently requires knowledge of the NVMe media card operation, which is essential for optimal performance Regular maintenance and troubleshooting further ensure reliability and longevity of the system.

Speed Controller Proportional Gain KP1

RFC-A, RFC-S>Speed-loop PIDgains

Number Of Motor Poles Rated Power Factor RatedVoltage Rated Speed Rated Current Rated Frequency

Maximum Switching Frequency Output Frequency

Current Demand Filter Time Constant RFC-A,RFC-S>

OL> FREQUENCY RFC-A, RFC-S> SPEED

Speed Controller Integral Gain KI1

Speed Controller Differential Feedback Gain Kd1

Low FrequencyVoltage BoostDynamic V to F Select

This chapter takes the new user through all the essential steps to running a motor for the first time, in each of the possible operating modes.

Quick start connections

Quick Start / start-up

Table 7-1 Minimum control connection requirements for each control mode

Table 7-2 Minimum control connection requirements for each mode of operation

Ensure that no damage or safety hazard could arise from the motor starting unexpectedly.

The values of the motor parameters affect the protection of the motor.

The default values in the drive should not be relied upon.

It is essential that the correct value is entered in Pr 00.046 Rated Current This affects the thermal protection of the motor.

When starting the drive via the keypad, it will operate at the speed specified by the keypad reference (Pr 02.017), which may not be suitable for all applications Therefore, users must verify in Pr 01.017 that the keypad reference is set to 0 to ensure proper drive operation.

If the intended maximum speed affects the safety of the machinery, additional independent over-speed protection must be used.

Drive enable Speed / Torque reference Run forward / Run reverse

Open loop mode Induction motor

RFC - A sensorless (without feedback position) Induction motor with speed feedback

RFC - S sensorless (without position feedback) Permanent magnet motor with speed and position feedback

Ensuring safety in information production is paramount when working with mechanical and electrical installations Proper understanding of mechanical installation procedures and electrical setup is essential for a successful project Getting started involves familiarizing yourself with basic parameters and operational guidelines Running the motor safely is crucial, with specific attention to NVMe media card operation and other hardware interfaces Following these steps guarantees optimal performance and minimizes risks during equipment setup and operation.

Figure 7-1 Minimum connections to get the motor running in any operating mode (size 3 and 4)

Induction or permanent magnet motor

A thermal overload for the braking resistor is essential to prevent fire risk by automatically interrupting the AC supply in the event of a fault This protective measure ensures safety during operation However, if the optional internal braking resistor is installed, this thermal overload protection is not required, offering added convenience Proper wiring of the thermal overload device is critical for reliable protection and compliance with safety standards.

Keypad Optional item, must be installed for keypad mode

SAFE TORQUE OFF (drive enable) L1 L2 L3 U V W

Figure 7-2 Minimum connections to get the motor running in any operating mode (size 5)

Thermal overload protection for the braking resistor is essential to prevent fire hazards by automatically interrupting the AC supply in the event of a fault This safety feature is crucial for ensuring safe operation and reducing the risk of damage However, if an optional internal braking resistor is installed, this thermal overload protection is not necessary Proper wiring of the thermal overload is vital for maintaining system safety and compliance with electrical standards.

SAFE TORQUE OFF (drive enable) L1 L2 L3

Safety Information: Ensure all safety protocols are followed during the installation process to prevent accidents and equipment damage Product Information: Familiarize yourself with the product specifications and manuals for proper handling Mechanical Installation: Carefully assemble mechanical parts according to the provided instructions to ensure stability and proper function Electrical Installation: Connect electrical components correctly, adhering to wiring diagrams and safety standards to avoid electrical hazards Getting Started: Begin with basic parameters setup to configure the system efficiently Basic Parameters: Set initial configurations such as motor speed, timing, and operational limits for optimal performance Running the Motor: Follow proper procedures to start and operate the motor safely, monitoring for any irregularities NVM (Non-Volatile Memory) Media Card Operation: Use the NVM media card to upload or store system data, ensuring secure and correct data transfer FURT (Firmware Update and Reset Tool): Utilize the FURT for updating firmware or resetting the system to factory settings, maintaining system stability and security.

Figure 7-3 Minimum connections to get the motor running in any operating mode (size 6)

Thermal overload protection for the braking resistor is essential to prevent fire risks, requiring wiring that interrupts the AC supply in case of a fault However, if the optional internal braking resistor is installed, this protection feature is not necessary.

SAFE TORQUE OFF (drive enable) L1 L2 L3 U V W

Braking resistor (optional) - Size 6 only

Figure 7-4 Minimum connections to get the motor running in any operating mode (size 7 onwards)

To prevent fire risks, a thermal overload for the braking resistor must be installed to interrupt the AC supply in case of a fault This protective measure is essential for safety and ensures proper functioning of the system However, if an optional internal braking resistor is used, this thermal overload protective device is not required Proper wiring of the thermal overload is crucial to effectively safeguard the system against overheating and potential fire hazards.

SAFE TORQUE OFF (drive enable)

Ensuring safety in information products is paramount to protect users and equipment Mechanical and electrical installations must adhere to strict safety standards to prevent accidents and ensure reliable operation Getting started with setup involves understanding basic parameters and proper configuration, which are critical for optimal performance Running the motor efficiently requires correct technical parameters and media card operation, emphasizing the importance of proper NV media card handling to maintain system integrity and prevent malfunctions Following these guidelines ensures a safe, efficient, and reliable operational environment for all electrical and mechanical components.

• The drive enable signal is not given (terminal 31)

• Run signal is not given

Verify that Open Loop mode is displayed as the drive powers up If the mode is incorrect see section 5.6 Changing the operating modeon page 43

Ensure that the drive displays ‘Inhibit’

• Motor rated frequency in Pr 00.047 (Hz)

• Motor rated current in Pr 00.046 (A)

• Motor rated speed in Pr 00.045 (rpm)

• Motor rated voltage in Pr 00.044 (V) - check if or connection

• Maximum frequency in Pr 00.002 (Hz)

• Acceleration rate in Pr 00.003 (s/100 Hz)

• Deceleration rate in Pr 00.004 (s/100 Hz) (If braking resistor installed, set Pr 00.015 = Fast Also ensure Pr10.030 and

Pr 10.031 and Pr10.061 are set correctly, otherwise premature ‘Brake R Too Hot’ trips may be seen).

The motor thermistor can be selected in Pr 07.015 Refer to

No XXXXXXXXXX kg IP55 I.cl F C 40 s S1 °

CN = 14.4Nm CTP- VEN 1PHASE 1=0,46A P0W R.F 32MN I.E C 3 4 1 (8 7 )

The drive can perform either stationary or rotating autotune procedures, with the motor needing to be at a standstill before enabling autotune Whenever possible, a rotating autotune is recommended to ensure the drive uses the motor's actual power factor measurement This approach helps optimize motor performance and efficiency by accurately capturing the motor's operational characteristics during the autotuning process.

A stationary autotune is essential when the motor is under load and cannot be uncoupled from the shaft, as it measures key parameters such as stator resistance and transient inductance Additionally, it captures values related to deadtime compensation from the drive, which are crucial for optimal performance in vector control modes This process ensures precise tuning, leading to improved motor efficiency and reliable operation under load conditions.

A stationary autotune does not measure the power factor of the motor so the value on the motor nameplate must be entered into Pr 00.043.

A rotating autotune should only be used when the motor is uncoupled It begins with a stationary autotune, then rotates the motor at two-thirds of its base speed in the chosen direction During this process, the rotating autotune measures the motor's power factor to ensure optimal performance.

• Set Pr 00.040 = 1 for a stationary autotune or set Pr 00.040

• Close the Drive Enable signal (terminal 31) The drive will display ’Ready’.

• Close the run signal (terminal 26 or 27) The upper row of the display will flash ’Auto Tune’ while the drive is performing the autotune.

• Wait for the drive to display ’Ready’ or ‘Inhibit’ and for the motor to come to a standstill.

• Remove the drive enable and run signal from the drive.

Select 'Save Parameters' in Pr mm.000 (alternatively enter a value of 1000 in Pr mm.000) and press the red reset button or toggle the reset digital input

Run Drive is now ready to run

A rotating autotune will cause the motor to accelerate up to 2 / 3 base speed in the direction selected regardless of the reference provided

Once complete the motor will coast to a stop The enable signal must be removed before the drive can be made to run at the required reference.

The drive can be stopped at any time by removing the run signal or removing the drive enable.

Ensuring safety information is essential when working with product data management (PDM) systems, mechanical installations, and electrical installations Properly getting started involves understanding basic parameters and the necessary steps to operate equipment safely When running the motor, it's crucial to follow manufacturer guidelines and implement NVMe media card operations correctly to prevent faults Prioritizing safety and technical proficiency helps ensure efficient and secure system performance during installation and operation.

7.2.2 RFC-A mode (with position feedback)

Induction motor with position feedback using optional SI-Encoder module

Only an incremental quadrature encoder as supported by the optional SI-Encoder module will be considered here.

• The drive enable signal is not given (terminal 31).

• Run signal is not given

• Motor and feedback device are connected

Verify that RFC-A mode is displayed as the drive powers up If the mode is incorrect see section 5.6Changing the operating modeon page 43, otherwise restore parameter defaults (see section

Ensure that the drive displays ‘Inhibit’

Enable motor feedback and set parameters

Incremental encoder basic set-up

• Encoder power supply in Pr mm.036 = 5 V (0), 8 V (1) or 15 V

If output voltage from the encoder is >5 V, then the termination resistors must be disabled Prmm.039 to 0 *

• Drive encoder Lines Per Revolution (LPR) in Pr mm.034 (set according to encoder) *

• Drive encoder termination resistor setting in Pr mm.039: *

* mm is dependant on the slot into which the SI-Encoder module is installed (15 =Slot 1, 16 = Slot 2,

• Motor rated frequency in Pr 00.047 (Hz)

• Motor rated current in Pr 00.046 (A)

• Motor rated speed in Pr 00.045 (rpm)

• Motor rated voltage in Pr 00.044 (V) - check if or connection Set maximum speed

Enter: Maximum speed in Pr 00.002 (rpm)

• Acceleration rate in Pr 00.003 (s/1000 rpm)

• Deceleration rate in Pr 00.004 (s/1000 rpm) (If braking resistor installed, set Pr 00.015 = Fast Also ensure Pr10.030, Pr 10.031 and

Pr 10.061 are set correctly, otherwise premature ‘Brake R Too Hot’ trips may be seen).

Motor thermistor The motor thermistor can be selected in Pr07.015 Refer to

Setting the encoder voltage supply too high for the encoder could result in damage to the feedback device.

No XXXXXXXXXX kg IP55 I.cl F C 40 s S1 °

CN = 14.4Nm CTP- VEN 1PHASE 1=0,46A P0W R.F 32MN I.E C 34 1( 87)

The drive is able to perform either a stationary or a rotating autotune

For optimal autotune results, ensure the motor is completely stationary before enabling the autotune process Using a stationary autotune provides moderate performance, while enabling rotating autotune—conducted when the motor is in motion—yields improved performance by accurately measuring the motor’s actual parameters required by the drive for precise operation.

A stationary autotune is used when the motor is under load and it is not feasible to uncouple the load from the motor shaft It measures the stator resistance, transient inductance, and deadtime compensation values from the drive, which are essential for calculating the current loop gains After completing the test, the autotune updates the parameters in Pr00.038 and Pr00.039 to optimize motor control performance Since a stationary autotune does not measure the motor's power factor, users must manually input the motor's power factor from the nameplate into Pr00.043 for accurate tuning.

A rotating autotune should only be used when the motor is uncoupled to ensure accurate calibration It begins with a stationary autotune process, then rotates the motor at two-thirds of its base speed in the chosen direction During this process, the rotating autotune measures the motor’s stator inductance and calculates its power factor, providing essential data for optimal motor performance.

• Set Pr 00.040 = 1 for a stationary autotune or set Pr 00.040 = 2 for a rotating autotune

• Close the drive enable signal (terminal 31) The drive will display

• Close the run signal (terminal 26 or 27) The upper row of the display will flash ‘Auto Tune’ while the drive is performing the autotune.

• Wait for the drive to display ’Ready’ or ‘Inhibit’ and for the motor to come to a standstill

• Remove the drive enable and run signal from the drive.

Select 'Save Parameters' in Pr mm.000 (alternatively enter a value of

1000 in Pr mm.000) and press red reset button or toggle the reset digital input

Run Drive is now ready to run

Định dạng
Số trang	70
Dung lượng	7,94 MB