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Physica E 32 (2006) 547–549

Self-aligned doping profiles in nanoscale silicon structures

Jouni Ahopelto  , Mika Prunnila, Eeva Pursula VTT Information Technology, PO Box 1208, FIN-02044 VTT, Finland

Available online 10 February 2006

Abstract

We propose and demonstrate a method for self-aligning control of doping profiles in nanoscale silicon devices The method is based on different segregation behaviour of n-type and p-type dopants during thermal oxidation The simulations show that in nanowires with compensated impurity concentrations the type of conductivity can be changed from p-type to n-type We use the method to realize a lateral field effect device in silicon showing pn-diode-like characteristics at 300 K

r2006 Elsevier B.V All rights reserved

PACS: 64.75.+g; 73.63.b

Keywords: Segregation; Semiconductor doping; Diode; Silicon on insulator

The dimensions of semiconductor devices are

continu-ously decreasing, reaching sub-50 nm regime in many

applications [1–3] The small dimensions set stringent

requirements for the fabrication processes and in nm-scale

structures the alignment is becoming an issue In silicon

technology a pn-junction forms a basic building block in

the device fabrication In the fabrication of CMOS circuits,

even with gate lengths well below 100 nm, pn-junctions

are self-aligned, because the gate electrode (and spacers)

are used as an implantation mask In nm-scale device

structures in which this kind of masked implantation

process cannot be used, the alignment-related issues may

become unsurmountable Here we report on a self-aligning

doping method which relies on the difference in the

segregation of impurities in silicon during thermal

oxida-tion The method allows to control the doping profile, e.g.,

along wires with sub-50 nm diameter We demonstrate the

method by fabricating a unipolar lateral field effect device

with characteristics resembling those of a pn-diode

The Si–SiO2segregation coefficient of impurities can be

given as m ¼ CSi=CSiO¼aeD=kT where CSiO(CSi) is the

equilibrium impurity concentration in SiO2(Si)[4] If mo1

the impurity segregates into the oxide during thermal

oxidation while if m41 the oxide repels the impurity The

values for a and D are aBðPÞ ¼1126 (30), DBðPÞ¼ 0:91 eVð0:0 eVÞ for boron (phosphorus)[5] Thus, during thermal oxidation of silicon the growing oxide takes up p-type boron while the n-type phosphorus tends to pile up

in silicon This effect can be used to change locally the net doping concentration

Fig 1shows results of Silvaco[5]process simulation In Fig 1(a)is shown the cross section of an originally 100 nm wide and 180 nm high silicon wire after 120 min dry oxidation at 950 1C The doping concentrations before the oxidation were P0¼7  1017cm3for boron and N0¼

1  1017cm3 for phosphorus, leading to effective p-type concentration of 6  1017cm3.Fig 1(b)shows the doping profiles before and after the oxidation During thermal oxidation boron atoms segregate into the forming silicon dioxide leading to decrease in boron concentration in silicon On the other hand, the phosphorus concentration increases and the conduction type of silicon is converted to n-type with the average effective carrier concentration of

1  1016cm3 The effect is the stronger the smaller the remaining silicon volume is compared to the volume of the formed oxide In case there are two bodies with different surface to volume ratios attached to each other, the oxidation-induced change in the effective doping varies from one structure to another For example, if a narrow wire is attached to larger bulky leads the doping of the wire can be

www.elsevier.com/locate/physe

1386-9477/$ - see front matter r 2006 Elsevier B.V All rights reserved.

doi:10.1016/j.physe.2005.12.148

Corresponding author Tel.: +358 20 722 6644; fax: +358 20 722 7012.

E-mail address: jouni.ahopelto@vtt.fi (J Ahopelto).

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tuned, as demonstrated in Fig 1, while in the large leads

the oxidation has a minor effect on the doping Thus, by

fabricating a compensated lead–wire–lead structure and

exposing this to an oxidizing ambient we can obtain a

self-aligned pnp structure

We demonstrate the feasibility of this self-aligning

method by fabricating so called self-switching devices [6]

in silicon The device is essentially a lateral double gate

FET connected as a diode A top-view SEM image of such

a device is shown in Fig 2(a) Depending on the biasing

condition, i.e., whether the source or the drain is at higher

potential, the potential across the trenches defining the

channel either opens or closes it The devices were

processed on a 100 mm diameter silicon on insulator

(SOI) wafer with a 180 nm thick SOI film and a 400 nm

thick buried oxide (BOX) layer The whole wafer was

implanted with boron to a dose of 2:4  1013cm2 Half of

the wafer was then masked and an extra compensating implantation with phosphorus to a dose of 3:0  1012cm2

was performed These implantations produce roughly the doping concentrations P07  1017cm3 for boron and

N01  1017cm3 for phosphorus in the SOI film The large-scale mesas for the devices were defined by UV-lithography and dry etching The devices were patterned by electron beam lithography and dry etching using a 30 nm thick layer of thermal oxide as hard mask Prior to etching

of the SOI film the oxide was patterned with PMMA mask

in CHF3/CF4 plasma The trenches in the SOI film were etched using the oxide mask and Cl2/He plasma The etching selectivity between silicon dioxide and silicon is high and the process can be used to create narrow trenches with vertical walls in silicon After dry etching the wafer was oxidized in dry ambient at 950 1C for 55 min This process results in formation of a 30 nm thick oxide and

Fig 1 Simulation by Silvaco process simulator (a) 100 nm wide and 180 nm thick Si channel on SOI substrate after oxidizing at 950 1C for 120 min Prior

to the oxidation the concentrations of phosphorus and boron were N 0 ¼ 1  1017cm 3 and P 0 ¼ 7  1017cm 3 in the Si channel, respectively (zero elsewhere) (b) Concentrations along the line AB During the oxidation the phosphorus concentration has exceeded the boron concentration.

Fig 2 (a) SEM image of silicon nanodiode G3/21 with P 0 7  10 17 cm 3 and N 0 1  10 17 cm 3 The trench is defined by e-beam lithography and plasma etching The SEM image is taken prior to the oxidation, simulated in Fig 1 The channel is 50 nm wide, 150 nm thick and 530 nm long (b) Room temperature I–V curves of G3/21 and a similar device fabricated with N 0 0 The channel dimensions of the devices are the same The finite initial n-type doping N 0 1  1017cm 3 enables the diode type of operation due to the segregation-induced compensation enhancement in the channel The n-type doping has negligible effect on the source and the drain, which remain strongly p-type.

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controls the tuning of the doping profile in the device The

final thickness of the SOI film is 150 nm, the width of the

channel 50 nm and the width of the trenches 40 nm

I–V curves measured from two devices with similar

dimensions but the other without compensating

implanta-tion are shown in Fig 2(b) The uncompensated device

shows nonlinear behaviour but the I–V curve is symmetric

and not diode-like The compensated device, on the other

hand, has the desired diode like-behaviour Essential

condition for the diode operation is that the voltage drop

between the source and the drain occurs along the wire so

that the effective potential difference builds up between

the wire and the drain This condition is fulfilled for the

compensated device where the conduction type of the

channel has changed from p-type to n-type, and

conse-quently, the device has a self-aligned pnp doping profile

from drain to channel to source The quantitative doping

concentrations along the channel cannot be extracted from

the two-dimensional simulation, because the simulation

does not include the diffusion of dopants from the source

and drain into the narrow channel However, qualitatively

the behaviour is as expected

In summary, we have proposed and demonstrated a

method for self-aligning control of doping profiles in

nanoscale silicon structures The method is based on the

different segregation of p-type and n-type dopants during thermal oxidation of silicon We have applied the method

in fabrication of lateral field effect devices and show that the doping profiles can be controlled in devices with

sub-50 nm dimensions In principle, the method can be applied

in local tuning of doping in arbitrary-shaped silicon devices

as long as the different parts of the device have different surface to volume ratios

The authors want to thank M Markkanen for assisting

in the device fabrication This work has been partially funded by European Commission (NEAR IST-2001-32300) and the Academy of Finland

References

[1] L Chang, Y.-K Choi, D Ha, P Ranade, S Xiong, J Bokor, et al., Proc IEEE 91 (2003) 1860.

[2] H Ishikuro, T Fujii, T Saraya, G Hashiguchi, T Hiramoto,

T Ikoma, Appl Phys Lett 68 (1996) 3585.

[3] Y Takahashi, A Fujiwara, K Yamazaki, H Namatsu, K Kurihara,

K Murase, Appl Phys Lett 76 (2000) 637.

[4] G Charitat, A Martinez, J Appl Phys 55 (1984) 2869.

[5] www.silvaco.com [6] A.M Song, M Missous, P Omling, A.R Peaker, L Samuelson,

W Seifert, Appl Phys Lett 83 (2003) 1881.

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