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2019_07 NCAT at Auburn Univ Report 18-04 Phase VI cracking study

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Cấu trúc

  • Chapter 1 Introduction (7)
    • 1.1 NCAT Test Track Background (7)
    • 1.2 Research Cycles (8)
    • 1.3 Sixth Cycle Sponsors (9)
    • 1.4 Sixth Cycle Donations (11)
    • 1.5 Construction (11)
    • 1.6 Trafficking Operations (13)
    • 1.7 Performance Monitoring (14)
    • 1.8 Laboratory Testing (14)
    • 1.9 Key Findings from Previous Cycles (15)
    • 1.10 References (22)
  • Chapter 2 Cracking Group Experiment: Validation of Cracking Tests for Balanced Mix Design (24)
    • 2.1 Background (24)
    • 2.2 Research Plan (24)
    • 2.3 Construction and Interim Performance (25)
    • 2.4 Pavement Response Analysis (34)
    • 2.5 Laboratory Testing Plan (43)
    • 2.6 Statistical Results and Analysis (52)
    • 2.7 Summary of Preliminary Observations (58)
    • 2.8 References (59)
  • Chapter 3 Alabama Department of Transportation Evaluation of Open-Graded Friction Course (62)
    • 3.1 Background (62)
    • 3.2 Mix Design and Performance Testing (63)
    • 3.3 Field Performance (67)
    • 3.4 Conclusions and Recommendations (68)
    • 3.5 References (69)
  • Chapter 4 Collaborative Aggregates Delta S Rejuvenator Study (70)
    • 4.1 Background (70)
    • 4.2 Objective and Scope (70)
    • 4.3 Original Construction of Section N7 (70)
    • 4.4 First Repave of Section N7 (71)
    • 4.5 Second Repave of Section N7 (74)
    • 4.6 Experimental Plan (75)
    • 4.7 Field Performance (77)
    • 4.8 Results and Discussion (78)
    • 4.9 Conclusions and Recommendations (87)
    • 4.10 References (88)
  • Chapter 5 Federal Highway Administration Development of Asphalt Bound Surfaces with (89)
    • 5.1 Objective and Background (89)
    • 5.2 Surface Selection (90)
    • 5.4 Materials and Mix Design (90)
    • 5.5 Construction (95)
    • 5.6 Accelerated Laboratory Friction Testing on Mixtures (95)
    • 5.7 Field Performance Monitoring (97)
    • 5.7 Cost Comparison (103)
    • 5.8 Conclusions (104)
    • 5.9 References (105)
  • Chapter 6 Florida Department of Transportation Cracking Study (106)
    • 6.1 Introduction (106)
    • 6.2 Objective and Scope (106)
    • 6.3 Mix Design and Construction (106)
    • 6.4 Laboratory Testing (107)
    • 6.5 Field Performance (121)
    • 6.6 Conclusions (124)
    • 6.7 References (125)
  • Chapter 7 Georgia Department of Transportation Interlayer Study for Reflective Crack (127)
    • 7.1 Background (127)
    • 7.2 Section Preparation and Construction (127)
    • 7.3 Field Performance (130)
    • 7.4 Findings (132)
  • Chapter 8 Kentucky Transportation Cabinet Longitudinal Joints and Mix Durability Experiment (134)
    • 8.1 Introduction (134)
    • 8.2 Objective and Scope (134)
    • 8.3 Methodology (134)
    • 8.4 Laboratory Testing (135)
    • 8.5 Field Performance (137)
    • 8.6 Summary of Findings (139)
  • Chapter 9 Mississippi Department of Transportation Evaluation of Thinlay Mix with RAP and (140)
    • 9.1 Background (140)
    • 9.2 Objective (140)
    • 9.3 Mix Design (140)
    • 9.4 Laboratory Performance Testing (141)
    • 9.5 Test Track Performance (143)
    • 9.6 Conclusions (144)
  • Chapter 10 Oklahoma Department of Transportation Open Graded Friction Course Study (145)
    • 10.1 Objective (145)
    • 10.2 Laboratory Study (145)
    • 10.3 Materials (145)
    • 10.4 Construction (146)
    • 10.5 Laboratory Performance of Production Mixture (148)
    • 10.6 Field Performance (151)
    • 10.7 Summary (160)
    • 10.8 References (160)
  • Chapter 11 Tennessee Department of Transportation Thinlay Experiment (161)
    • 11.1 Objective (161)
    • 11.2 Materials (161)
    • 11.3 Construction (162)
    • 11.4 Laboratory Performance of Production Mixture (163)
    • 11.5 Field Performance (166)
    • 11.6 Summary (169)
    • 11.7 References (170)
  • Chapter 12 Virginia Department of Transportation Cold Central Plant Recycling and Stabilized (171)
    • 12.1 Background and Objectives (171)
    • 12.2 Test Sections (171)
    • 12.3 Performance (173)
    • 12.4 Backcalculated Moduli (174)
    • 12.5 Pavement Response (176)
    • 12.6 Perpetual Pavement Analysis (178)
    • 12.7 Summary and Conclusions (183)
    • 12.8 References (184)
  • Chapter 13 Executive Summary (185)
    • 13.1 Overview (185)
    • 13.2 Cracking Group Experiment: Validation of Cracking Tests for Balanced Mix Design (186)
    • 13.3 Alabama Evaluation of Open-Graded Friction Course Mixtures (188)
    • 13.4 Collaborative Aggregates Delta S Rejuvenator Study (189)
    • 13.5 FHWA Development of Asphalt Bound Surfaces with Enhanced Friction Properties (190)
    • 13.6 Florida High RAP and Cracking Study (191)
    • 13.7 Georgia Interlayer Study for Reflective Crack Prevention (193)
    • 13.8 Kentucky Longitudinal Joints and Mix Durability Experiment (193)
    • 13.9 Mississippi Evaluation of Thinlay Mix with 25% RAP and Local Aggregates (194)
    • 13.10 Oklahoma Open-Graded Friction Course and Surface Friction Experiment (195)
    • 13.11 Tennessee Evaluation of 4.75-mm Mix for Thicker Lift (196)
    • 13.12 Cold Central Plant Recycling and Stabilized Base Experiment (196)

Nội dung

Florida Department of Transportation FDOT FDOT sponsored two new sections to evaluate the cracking performance of surface mixes containing 20 to 30% RAP with a PG 76-22 binder and a PG

Introduction

NCAT Test Track Background

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Figure 1 Aerial Photograph of the NCAT Test Track

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Research Cycles

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9 inches Strain gauges, pressure plates, and temperature probes were built into the structural sections to monitor how the different thicknesses and mix designs responded to traffic and temperature changes

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Sixth Cycle Sponsors

Sponsors of the Cracking Group Experiment include the Federal Highway Administration

(FHWA), the Alabama Department of Environmental Management (ADEM), and the

Departments of Transportation for Alabama, Florida, Illinois, Michigan, Minnesota, New York, North Carolina, Oklahoma, and Wisconsin

Sponsors of the expanded Preservation Group Experiment include the Foundation for

Pavement Preservation (FP 2 , Inc.) and the Departments of Transportation for Alabama,

Colorado, Georgia, Illinois, Kentucky, Maryland, Michigan, Minnesota, Mississippi, Missouri, New York, Oklahoma, South Carolina, Tennessee, and Wisconsin

Sponsors of individual experiments for the 2015 Test Track are listed below in alphabetical order

Alabama Department of Transportation (ALDOT)

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The FHWA provided funding to evaluate high friction surface treatments

Florida Department of Transportation (FDOT)

FDOT sponsored two new sections to evaluate the cracking performance of surface mixes containing 20 to 30% RAP with a PG 76-22 binder and a PG 58-28 binder

Georgia Department of Transportation (GDOT)

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Mississippi Department of Transportation (MDOT)

MDOT sponsored the continuation of traffic on their section containing 45% RAP and a new low-cost thin overlay test section

Oklahoma Department of Transportation (ODOT)

ODOT sponsored a new PFC test section to assess friction and the effect of tack coat rate on

Tennessee Department of Transportation (TDOT)

TDOT sponsored a new surface mix performance experiment with a 4.75 mm NMAS thinlay

Virginia Department of Transportation (VDOT)

VDOT sponsored the continued evaluation of three structural performance sections built in

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Sixth Cycle Donations

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Construction

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Figure 2 Paving a Test Section for the 2015-2017 Research Cycle

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Trafficking Operations

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Figure 3 Heavily Loaded Triple-Trailer used for Accelerated Loading on the Test Track

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Table 1 Axle Weights (lbs.) for the 2015 Truck Fleet

Truck ID Steer Tandem Single

Axle 1 Axle 2 Axle 3 Axle 4 Axle 5 Axle 6 Axle 7 Axle 8

Performance Monitoring

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Table 2 NCAT Test Track Performance Monitoring Plan

Rut depth all weekly ARAN van, AASHTO R 48

Mean texture depth all weekly ARAN van, ASTM E1845

Mean texture depth select quarterly CTM, ASTM E2157-09

International Roughness Index all weekly ASTM E950, AASHTO R 43

Crack mapping sponsored weekly Jason 3000

FWD structural 3 times/mo AASHTO T 256-01

Stress/strain response to live traffic structural weekly NCAT method

Pavement temperature at four depths all hourly Campbell Sci 108 thermistors Pavement reflectivity/albedo sponsored quarterly ASTM E 1918-06

Field permeability OGFC/PFCs quarterly NCAT method

Core density sponsored quarterly ASTM D979, AASHTO T 166

Friction all monthly ASTM E274, AASHTO T 242

Friction select quarterly DFT, ASTM E1911

Tire-pavement noise all quarterly OBSI, AASHTO TP 76-11, CPX,

Laboratory Testing

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3) were conducted immediately on the hot samples and the results were reviewed by the respective test section sponsor for acceptance In cases where the QA results did not meet sponsor approval, the mixture placed on the section was removed, adjustments were made at the plant, and another production run was made until the mix properties were satisfactory Results of the QA tests and the mix designs for each layer for all test sections were reported on the Test Track website

Table 3 Tests Used for Quality Assurance of Mixes

Test Description Test Method Replicates

Splitting samples AASHTO T 328-05 as needed

Gradation of recovered aggregate AASHTO T 30-10 2

Laboratory compaction of samples AASHTO T 312-12 2

Maximum theoretical specific gravity AASHTO T 209-12 2

Bulk specific gravity of compacted specimens AASHTO T 166-12 2

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Table 4 Summary of Testing for Advanced Materials Characterization

Test Description Test Method Material or Layer

Tank binders and recovered binders from mixes containing RAP, RAS, and/or WMA (No GTR modified binders were recovered) Multiple stress creep recovery AASHTO TP 70-09 Same as above

Cantabro AASHTO TP 108-14 ALDOT and ODOT OGFCs, NCAT Cracking Group surface mixes, KTC mixes

Moisture susceptibility AASHTO T 283-14 KYTC mixes

Hamburg wheel tracking AASHTO T 324-14 FDOT surface cracking study, KYTC mixes,

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Collaborative Aggregates mix, and FDOT cracking experiment mixes IDEAL Cracking Test Texas A&M Trans

Inst Surface mixes from NCAT Cracking Group experiment NCAT TWPD, Dynamic Friction

Test, and Circular Track Meter ASTM E1911,

Key Findings from Previous Cycles

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4 Structural pavement design and analysis,

5 Relationships between laboratory results and field performance, and

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4.75 mm Nominal Maximum Aggregate Size (NMAS) Mix Thin HMA overlays (less than 1ẳ-in thick) are a common treatment for pavement preservation Currently, about half of U.S states utilize 4.75 mm NMAS mixtures in thin overlay applications An advantage of the 4.75 mm mixtures is that they can be placed as thin as one half-inch, allowing the mix to cover a much larger area than thicker overlays In the second track cycle, the Mississippi DOT sponsored a test section of 4.75 mm surface mix containing limestone screenings, fine crushed gravel, and a native sand That 15-year old section has now carried more than 50 million ESALs with only 7 mm of rutting and minimal cracking This section is proof that well-designed 4.75 mm mixes are a durable option for pavement preservation

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Aggregate Toughness South Carolina DOT used an experimental mix on the Test Track to evaluate an aggregate with an LA abrasion loss that exceeded their specification limit

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Thiopave pellets are produced based on a sulfur-modified asphalt formulation Thiopave pellets must be used in combination with a warm mix additive to lower the mixing temperature to

275 o F or less to reduce hydrogen sulfide emissions to an acceptable level Both TLA and

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References

1 Timm, D., R West, A Priest, B Powell, I Selvaraj, J Zhang, and R Brown Phase II NCAT Test

Track Results NCAT Report 06-05 National Center for Asphalt Technology at Auburn

2 Prowell, B., and E R Brown NCHRP Report 573: Superpave Mix Design: Verifying Gyration

Levels in the Ndesign Table Transportation Research Board of the National Academies,

3 Leiva-Villacorta, F and R West Analysis of Field Compactability Using Accumulated

Compaction Pressure Concept Transportation Research Record: Journal of the

Transportation Research Board, No 2057, Transportation Research Board of the National

4 Yin, F and R West Performance and Life Cycle Cost Benefits of Stone Matrix Asphalt NCAT Report 18-03 National Center for Asphalt Technology at Auburn University, Auburn, Ala.,

5 West, R., D Timm, R Willis, B Powell, N Tran, M Sakhaeifar, R Brown, M Robbins, A Vargas-Nordcbeck, F Leiva Villacorta, X Guo, and J Nelson Phase IV NCAT Pavement Test

Track Findings NCAT Report 12-10 National Center for Asphalt Technology at Auburn

6 West, R., D Timm, B Powell, M Heitzman, N Tran, C Rodezno, D Watson, F Leiva, A Vargas, R Willis, M Vrtis, and M Diaz Phase V (2012-2014) NCAT Test Track Findings NCAT Report 16-04 National Center for Asphalt Technology at Auburn University, Auburn, Ala.,

7 Williams, B A., A Copeland, and T C Ross Asphalt Pavement Industry Survey on Recycled materials and Warm-Mix Asphalt Usage-2017 NAPA Information Series 138, 8th Ed.,

National Asphalt Pavement Association, Lanham, Md., 2018

8 Brown, E R., L A Cooley, Jr., D Hanson, C Lynn, B Powell, B Prowell, and D Watson

NCAT Test Track Design, Construction, and Performance NCAT Report 02-12 National

Center for Asphalt Technology at Auburn University, Auburn, Ala., 2002

9 Merine, G VDOT MEPDG Implementation Presentation at the 2018 Virginia Concrete Conference, 2018

10 Peters-Davis, K., and D Timm Recalibration of the Asphalt Layer Coefficient NCAT Report 09-03 National Center for Asphalt Technology at Auburn University, Auburn, Ala., 2009

11 Timm, D., and K Davis Are We Underestimating the Strength of Asphalt? Hot Mix Asphalt

Technology, Vol 15, No 1, National Asphalt Pavement Association, 2010

12 Willis, R., D Timm, R West, B Powell, M Robbins, A Taylor, A Smit, N Tran, M Heitzman, and A Bianchini Phase III NCAT Test Track Findings NCAT Report 09-08 National Center for Asphalt Technology at Auburn University, Auburn, Ala., 2009

13 Sakhaeifar, M., R Brown, N Tran, and J Dean Evaluation of Long-Lasting Perpetual Asphalt Pavement with Life-Cycle Cost Analysis Transportation Research Record: Journal of the

Transportation Research Board, No 2368, Transportation Research Board of the National

14 Guo, X Local Calibration of the MEPDG Using Test Track Data MS thesis Auburn University, Auburn, Ala., 2013

15 Guo, X., and D Timm Local Calibration of MEPDG Using National Center for Asphalt

Technology Test Track Data TRB 94th Annual Meeting Compendium of Papers, Paper 15-

1032, Transportation Research Board 94th Annual Meeting, Washington, D.C., 2015.

Cracking Group Experiment: Validation of Cracking Tests for Balanced Mix Design

Background

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Research Plan

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Table 1 Summary of Surface Mixtures Used in the NCAT Top-Down Cracking Experiment

Content Target In- place Density

N5 Control, Low Density, Low AC b 9.5 20% 0% 90% Worse

S13 Gap-graded, Asphalt-rubber 12.5 15% 0% 93% Better a Nominal maximum aggregate size; b asphalt content; c highly modified asphalt

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Construction and Interim Performance

The as-constructed cross-sections of the experimental test sections are illustrated in Figure 1 Some variations in thicknesses of the layers were identified from construction surveys

Figure 1 Cross-section of Cracking Group Test Sections on the NCAT Test Track

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Table 2 Traditional Mix Design and Quality Control Properties of the NCAT Top-Down Cracking Group Test Sections

Sieve Size Design QC Design QC Design QC Design QC Design QC Design QC Design QC

Rice Sp Gravity (G mm ) 2.474 2.469 2.474 2.468 2.493 2.478 2.483 2.492 2.481 2.472 2.470 2.459 2.418 2.402 Avg Bulk Sp Gravity (G mb ) 2.375 2.375 2.375 2.372 2.355 2.348 2.383 2.415 2.382 2.393 2.371 2.384 2.273 2.319

*50-blow Marshall hammer compaction used for mix design and QC

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Table 3 Properties of Virgin and Recovered Binders (°C)

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Table 4 Performance of NCAT Cracking Group Test Sections After 10 Million ESALs

Track Section Mixture Description Rutting

Change in IRI (in./mi)

Change in Mean Texture Depth (mm)

N5 Control, Low Density, Low AC 1.2 15 0.5 5.0

Figure 2 Plot of Cracking in the Cracking Group Test Sections Through the 2015-2017 Cycle

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Figure 3 Cores Taken from Section N1 (Control, 20% RAP)

Figure 4 Cores Taken from Section N2 (Control, Higher Density)

Figure 5 Cores Taken from Section N5 (Control, Low Density, Low AC)

Figure 6 Cores Taken from Section N8 (Control+5% RAS)

Pavement Response Analysis

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• Characterize seasonal temperature effects on pavement responses;

• Evaluate differences in pavement responses driven primarily by surface lift mixture differences; and

• Quantify effects of pavement cracking on measured pavement responses through non- destructive testing

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For the most part, the sections experienced very similar stress levels, and by proxy, one can infer very similar strain levels with the exception of Section S6

Figure 9 Subgrade Pressure Versus Mid-Depth Asphalt Temperature

Figure 10 Base Pressure Versus Mid-Depth Asphalt Temperature

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Figure 11 Subgrade Pressure at 68°F Versus Time

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Figure 13 Average Pressure Measurements at 68°F

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Figure 14 Asphalt Modulus Versus Date

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Figure 15 Asphalt Modulus Versus Mid-Depth Asphalt Temperature

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Figure 17 Asphalt Modulus at 68°F Versus Date

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Figure 18 N1 (20% RAP Control) Asphalt Modulus at 68°F by Wheel Path Versus Date

Figure 19 N8 (Contol+5% RAS) Asphalt Modulus at 68°F by Wheel Path Versus Date

Laboratory Testing Plan

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Figure 20 Parameters Determined by (a) Resilient Modulus, (b) Creep, and (c) Strength Tests

Florida researchers found that the ER criteria distinguished cracked and uncracked sections in

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(3) for mixtures with different traffic ranges and the supplemental criteria based on the

DCSE HMA Recommended Range: 0.75 – 2.5 kJ/m 3

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For this study, TX-OT testing was performed using an AMPT in accordance with Tex-248-F TX-

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76 mm x 38 mm Four specimens per mixture were tested at 25°C in controlled displacement mode

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Figure 21 Determination of Failure Point for NCAT-OT vs TX-OT

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Figure 22 Typical Strain Energy Versus Notch Depth Results for SCB-LA DOTD Method

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Therefore, testing of twelve SCB specimens results in a single Jc value Without replicates of Jc it is not possible to establish a true measure of the variability of this test

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Statistical Results and Analysis

All test results were checked for outliers in accordance to ASTM E178-08 except the Energy Ratio All results that failed ASTM E178-08 at a significance level of 0.10 were eliminated

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ER protocol, a single ER value is calculated from the trimmed means from the component tests Therefore, statistical analyses of ER results were not possible

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Table 8 Results of Energy Ratio Tests on Reheated Plant Mix Samples

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Table 9 Results of Texas Overlay Tests on Reheated Plant Mix Samples

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Further research is needed to validate the NCAT-OT and to calibrate the results to field performance

Table 10 Results of the NCAT-OT Tests on Reheated Plant Mix Samples

Semi-circular Bend Test (Louisiana Method) Results

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Table 11 SCB Strain Energy Results for Reheated Plant Mix Samples

Test Section and Mixture Description Notch Length (mm) Avg U (kN-mm) Replicates COV (%)

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Table 12 J c Results and Statistical Groupings for Reheated Plant Mix Samples

(kJ/m 2 ) dU/da Std Dev of dU/da 95% Confidence

Interval for dU/da Statistical

N2: Control, Higher Density 0.61 -0.0348 0.0021 -0.0300, -0.0395 A S13: Gap-gr., asphalt-rubber 0.51 -0.0293 0.0050 -0.0179, -0.0407 A B

N5: Control, Low Dens & AC 0.34 -0.019 0.0029 -0.0128, -0.0258 B S5: 35% RAP, PG 58-28 0.34 -0.019 0.0028 -0.0130, -0.0254 B

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Table 13 IFIT Results and Statistical Analysis

Test Section and Mixture Description Replicates Avg FI Std Dev COV (%) Statistical Groups

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Table 14 Summary of IDEAL-CT Results and Statistical Analysis

Test Section and Mixture Description Replicates Avg FI Std Dev COV (%) Statistical Groups

Correlations Among Cracking Test Results

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Table 14 Pearson Correlation Coefficients Among Cracking Test Results

Summary of Preliminary Observations

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Structural analysis based on backcalculated asphalt concrete moduli also indicated that the wheel path cracking in this section has resulted in damage to the pavement structure

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The I-FIT method yielded a relatively large spread of Flexibility Index results for the seven mixtures This kind of statistical spread in results for different mixtures would allow users to better assess how to improve mix designs and adjust field mixtures The FI results indicated that the mixture from N8 was the most susceptible to cracking, as was confirmed on the Test Track The IDEAL-CT data showed the same trends as the I-FIT data in most respects More field performance data are needed to better judge the validity of the test and potentially set criteria for specification use One concern with both the I-FIT test and the IDEAL-CT is the impact of specimen density Counter to the expected outcome, higher density specimens have lower FI and CT Index results than lower density specimens The results of the I-FIT, IDEAL-CT and the two OT methods were strongly correlated The I-FIT and IDEAL-CT have the lowest equipment cost and fastest testing time of the six cracking tests in the experiment, but the IDEAL-CT offers faster specimen fabrication than the I-FIT since no specimen saw cutting is required.

References

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19 Cooper III, S B., W King, and M S Kabir Testing and Analysis of LWT and SCB Properties of Asphalt Concrete Mixtures Presented at Louisiana Transportation Conference, Baton Rouge, La., Feb 18-20, 2013 http://www.ltrc.lsu.edu/pdf/2016/FR_536.pdf

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22 Circular Letter 2015-19: Illinois Flexibility Index Test - Pilot Projects Illinois Department of Transportation, Springfield, Illinois, 2015 http://www.idot.illinois.gov/Assets/uploads/files/Transportation-System/Bulletins-&- Circulars/Bureau-of-Local-Roads-and-Streets/Circular-Letters/Informational/CL2015-19.pdf

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Using RAP and RAS Report FHWA-ICT-15-017 Illinois Center for Transportation, University of Illinois at Urbana-Champaign, 2015

24 Zhou, F., Im, S., Sun, L and Scullion T., Development of an IDEAL Cracking Test for Asphalt Mix Design and QC/QA, Journal of the Association of Asphalt Paving Technologists, pp 549-

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26 Moore, N Evaluation of Laboratory Cracking Tests Related to Top-Down Cracking in Asphalt Pavements MS thesis Auburn University, Auburn, Ala., 2016

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Journal of the Transportation Research Board, Transportation Research Board of the

Alabama Department of Transportation Evaluation of Open-Graded Friction Course

Collaborative Aggregates Delta S Rejuvenator Study

Federal Highway Administration Development of Asphalt Bound Surfaces with

Florida Department of Transportation Cracking Study

Georgia Department of Transportation Interlayer Study for Reflective Crack

Kentucky Transportation Cabinet Longitudinal Joints and Mix Durability Experiment

Mississippi Department of Transportation Evaluation of Thinlay Mix with RAP and

Oklahoma Department of Transportation Open Graded Friction Course Study

Tennessee Department of Transportation Thinlay Experiment

Virginia Department of Transportation Cold Central Plant Recycling and Stabilized

Executive Summary

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