Keenserts inserts are available with internal threads that are either free-running, or come with locking devices such as deformed threads, Vespel™ insert, or beam lock.. Miniature Serie
Trang 1Alcoa Fastening Systems has the broadest selection of threaded Inserts and Studs available
Inserts and Studs
MARYLAND METRICS P.O Box 261 Owings Mills, MD 21117 USA phones: (410)358-3130 (800)638-1830 faxes: (410)358-3142 (800)872-9329 email: sales@mdmetric.com web: http://mdmetric.com RFQ form: http://mdmetric.com/rfq.htm
Trang 2Keenserts inserts and studs are
designed to provide high resistance
to torque-out and pull-out loads.
The keys that are pre-assembled onto
each fastener are driven down
through the threads of the parent
material, mechanically locking it into
place These keys positively prevent
rotation due to torsion and vibration.
Keenserts inserts are available with
internal threads that are either
free-running, or come with locking devices
such as deformed threads, Vespel™
insert, or beam lock Inserts are also
available with the unique patented
Spiralock™thread form, which allows
for a free running bolt installation.
Once the mating bolt preload is
applied, Spiralock™inserts will resist
the most severe transverse vibration.
Keenserts studs provide a nut-end
thread designed to transfer high axial
loads into weak base materials The
stud or keyed end is installed into the
parent material, thus eliminating the
need for removing or replacing a bolt.
Keenserts inserts and studs are easy
to install using standard drills, taps and
gages Alcoa Fastening Systems
offers a wide selection
of manual and power installation and
removal tools.
Both inserts and studs come in a
variety of materials including 303,
304, A286, and 17-4 PH Corrosion
Resistant Steels, along with Inconel
718 Nickel-Chromium Alloy, 6Al-4V
Titanium, 4140 Alloy Steel, and Carbon
Steel Locking key materials consist of
302, A286, and 420 Corrosion Resistant
Steels, as well as Inconel X-750 and Inconel 718 Nickel-Chromium Alloys.
Variations of the standard insert
include miniature, lightweight, heavy duty, extra heavy duty, floating, blind, solid, and hydraulic Variations of the stud design include shear load, light- weight and heavy duty Keenserts inserts and studs are also available with self-broaching keys for ease of installation into a hard parent material.
standards.
Typical Keenserts applications include
fixed and rotary-wing aircraft, engines, gearboxes, tracked vehicles, accessory housings, electronic packaging, and thread hole repair.
Trang 3No need to doubt its performance regardless of application.
Solid bushing with locking kees.
Positive mechanical lock against rotation.
May be used in virtually any material aluminum, magnesium, cast iron, cold rolled steel and plastic.
No restrictions on parent material.
High strength and reliability.
Provides maximum pullout strength- -breaks grade 8 bolt.
No special skill required to use KEENSERTS Inserts.
Installation procedures can be learned in minutes.
Hole preparation with standard drill and tap.
No special, costly, single-purpose drills or taps required.
Inserted with fingers.
No special prewinder tools required.
Impossible to cross-thread during installation.
Perfect installation every time.
Can be removed very simply when necessary.
Permanently installed unless removal is required.
Prepared hole not affected when insert is removed.
New insert can be installed in same hole.
No tang to break off after installation.
No need to worry about metal piece falling into prepared hole.
Available in inch and metric sizes.
One line for all types of threads.
Available in Thinwall (10-24 through 1/2-20 I.D.) and Heavy Duty (8-32 through 1 3/4-12 I.D.).
Special sizes quoted on request.
Also available in stainless.
One line for all applications.
Available for spark plug applications.
Designed for both tapered and straight seats.
Once you try Tridair KEENSERTS Inserts, you’ll never go back to any other insert!
Trang 4Tridair Products ii
1 Edge Distance
Boss Diameter: 1 1/2 x O.D of insert.
Edge distance to a flat side: Can be as little as 1/32 over 1/2 O.D of the insert Tap marks may show on flat side and the insert should be positioned with kees 45o to 90o(2 kees).
2 Broaching
General material harder than RC 30 may require that the tapped holes be broached for the kees Aluminum, anodized after tapping, also may require broaching Broach blades may not stand up for more than 3 or 4 holes when broaching inconel and similar alloys It is possible to drive kees of the KNH and KNHXH series in harder material than the KN series because of wall collapse Tools with threads to support
to the inside of the insert are available if wall collapse is encountered.
3 Thickness of Parent Material
Miniature KEENSERTS Inserts - 015 (minimum) thicker than the length of the insert if it is undesirable to have it protrude through underside of panel “T” (dimension
from catalog) + 015 if protrusion through underside is permissible.
KN, KNH and KNHXH KEENSERTS Inserts - General minimum thickness should be equal
to bolt diameter (Tridair Engineering should be consulted for these applications) Insert will protrude through bottom surface unless length is coded.
4 Internal Thread Lock
All our internal thread locks conform to MIL-N-25027.
MIL-N-25027 does not call for seating the bolt.
We test with minimum P.D 3A bolts 2A bolts, being smaller, will provide very little or no torque and should not be used Bolts should have 4 turns after encountering the lock.
Less turns may not provide the required torque and more turns will wear out the lock faster.
For a metric thread a 4H Class bolt is used to test locking feature.
Seating the bolt will affect the locking torque and the number of locking cycles How it will
be affected depends on the material of the bolt and the insert, the finish on bolt and insert, lubrication on the threads and under the head of the bolt, and the seating torque.
5 Standard Minor Diameter Versus Modified Minor
All other things being equal standard minor diameters will provide greater shear engagement areas This would be desirable where a bolt goes directly into a tapped tole In the case of inserts where the O.D of the insert is so much larger than the diameter of the bolt being used, using a larger tap drill, as we do, does not lower the pullout values to any great extent.
ALCOA Fastening Systems products are available from MARYLAND METRICS P.O Box 261 Owings Mills, MD 21117 USA
Maryland Metrics ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 email: sales@mdmetric.com web: http://mdmetric.com
Trang 5Tridair Products 1
KEENSERTS ® INSERTS AND STUDS
KEENSERTS Inserts and Studs provide strong, permanent,
metal threads in virtually any material - ferrous,
non-fer-rous or non-metallic
Tridair pioneered the design of this type of insert and is
able to offer the widest available choice of standard sizes,
lengths, materials and types Because of our years of cation experience, we are geared to provide solutions to alltypes of special insert problems If you don’t see a design inthis catalog that will suit your application, consult our SalesEngineer for other designs to meet your specific needs
appli-Positive mechanical lock against rotation.
KEES are driven down into the tapped threads of the parent material
during installation to securely lock the insert against rotation.
Featuring an exclusive external thread design, KEENSERTS provide
maximum pull-out strength with a minimum outside diameter.
Internal thread lock feature available.
Inserts with this feature are designed to securely lock a bolt when it is entered into the insert only
a few turns The locking torque values are consistent and well within the range established
by MIL-I-45914A.
Even after repeated installations and removals
of the bolt, the lock maintains sufficient locking torque to prevent the bolt from vibrating out.
Securelylockedagainstrotation
PULL-OUT STRENGTH (For Reference Purposes Only)
To compute the Pull-Out Strength in any parent material,
use the following formula:
Calculated
Pull-Out Strength
Minimum ShearEngagementArea (IN2)
Minimum UltimateShear Strength ofthe Parent Material(PSI)
X
=
ABOUT SHEAR ENGAGEMENT AREA
Catalog values for shear engagement areas are based on shear
failure in the parent material when the parent material is significantly
weaker than the insert or stud material Such failure occurs in the
parent material at or near the major diameter of the insert or stud
end external thread For parent materials of hardness similar to that
of the insert or stud, failure occurs by combined shear of both
materials simultaneously and will occur along a surface approaching
the pitch line The calculated shear engagement area should be
reduced accordingly For sufficiently hard parent materials, failure
may occur by thread shear at the internal thread of the insert or by
stud nut end thread failure
NOTES:
Inserts: MIL-I-45914, as amended 25 Nov 1970 has been
superseded by MIL-I-45914A dated 25 Apr 1991 Any reference toMIL-N-25027 is to be disregarded The tests and methods are allcovered in MIL-I-45914A
Studs: MIL-S-45915 dated 25 Nov 1970 has been superseded by
MIL-S-45915A dated 21 Aug 1991
Trang 6CROSS REFERENCE INDEX - Part No./MS and NAS Equivalents Decimal Equivalents.
GENERAL PURPOSE INSERTS
SPECIAL PURPOSE INSERTS
Miniature Inserts: For use in electronic and aerospace
applications where size and weight are critical
Lightweight, Heavy Duty and Extra Heavy Duty Inserts:
A wide choice of sizes, lengths and materials suit virtuallyany requirement
Carbon Steel Inserts: These inserts offer the designer a
commercial version of our NAS/MS KEENSERTS at a moreeconomical price
Floating Inserts: Compensate for misalignment automatically Ideal
for use on curved surfaces or for use with flathead screws
Blind End Inserts: Where it is important to keep a screw isolated
from certain assemblies
Hydraulic Inserts: For complete port protection in hydraulic or fuel
systems
High-Strength Aluminum Inserts: For miniaturized space and
electronic systems
Solid Inserts: For relocating holes that have been drilled or
tapped in the wrong location, to fill holes, orsalvage expensivecastings
Cast-In Inserts: For casting into place during die casting and
plastic molding operations
ALCOA Fastening Systems products are available from MARYLAND METRICS P.O Box 261 Owings Mills, MD 21117 USA
Maryland Metrics ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 email: sales@mdmetric.com web: http://mdmetric.com
Trang 7Miniature Series Inserts
Miniature Lightweight Heavy Duty
Shear Load Lightweight Heavy Duty
Lightweight Series Inserts Heavy Duty Series Inserts Carbon Steel Inserts
6
These metric inserts are used in the same way and have thesame design features as General Purpose Inserts Theyshould be specified in applications wherever design dimen-sions are required in millimeters insteead of inches
GENERAL PURPOSE STUDS
Shear Load Series Studs/ AND Standards Lightweight Series Studs
Heavy Duty Series Studs/ AND Standards
Offered in high performance materials to meet the requirements
of aerospace and military specifications Particularly suited forhigh temperature, cryogenic or high loading applications
Shear Load Series Studs Lightweight Series Studs Heavy Duty Series Studs
These metric studs are used in the same way and have thesame design features as General Purpose Studs They should
be specified in applications wherever design dimensions arerequired in millimeters instead of inches
Tridair Products 3
Trang 8Tridair Products 4
Screw in insert with fingers or installation tool Insert is
designed to stop at the correct depth below the surface of
the casting
Using the installation tool, drive in the KEES The tool may be
used with a hammer or held in an arbor press The correct
insert tool is tabulated with each type of insert in this
catalogue
1
INSTALLATION
One-piece KEENSERTS Inserts are supplied with
KEES pre-assembled into dove-tailed slots at the
fatory, to eliminate the problems of selecting, stocking
and assembling separate parts The prepositioned
KEES automatically set the insert at the proper depth
below the surface of the parent material
Unlike conventional inserts, there is no need tomaintain critical depth tolerances no chance ofinadequate locking or deformation of internalthreads due to miscalculations of depth For criticaledge distance applications, please consult ourhome office or our local Sales Engineer
threaded mandrel and turn the insert into the tapped hole.
spring-loaded trip mecanism within the tool will drive the KEES into
the parent material.
reworking the parent material, and the same size insert is
used in the original hole.
Screw inthe insert Tap downthe KEES.
Removal of KEENSERTS Inserts
It is unlikely that KEENSERTS inserts will ever have to be removed since their
threads are stronger than original threads If removal is necessary, however, follow
these simple steps
inward and break off.
3 Remove insert with E-Z OUT type tool.
4 An identical insert can now be installed in the original hole No re-work
of the hole will be necessary.
Broaching Tool
for very hardmaterials
When the parent material isvery hard or tough, aspecial broach for the KEEs
is available
Broaching Tools are coded in the following manner:
INDICATES BROACHING TOOL
RECOMMENDED INSTALLATION TAP-DRILL DIAMETER
NUMBER OF LOCKING KEES
IN THE INSERT
NOTE: THE SMALLEST TAP DRILL DIAMETER FOR WHICH BROACHING TOOLS CAN BE MADE IS 213.
ALCOA Fastening Systems products are available from MARYLAND METRICS P.O Box 261 Owings Mills, MD 21117 USA
Maryland Metrics ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 email: sales@mdmetric.com web: http://mdmetric.com
Trang 93 Use (L) in Part No ONLY if Internal Thread Locking feature is required.
4 “J” code as in KNCA0256J designates threads manufactured to MIL-S-8879
5 Replace “**” with one of the following suffixes:
“SY” for MS parts “SZ” for NAS parts
2
Coarse Threads Fine Threads
L A I R E T A M S
R 3
K K N ( L ) 0 2 J M X * K N ( L ) 0 2 J T
) L ( 1 2 - 0 8 5 S
M M S 5 8 0 A 2 1 ( L ) M S 5 8 0 C A 2 1 ( L )
) L ( 3 C 4 3 S
N N S 3 4 - 3 ( L ) N S 3 4 C A 3 ( L ) J
8 4 ) L ( N
K K N ( L ) 4 8 J M X * K N ( L ) 4 8 J T
) L ( 2 2 - 0 8 5 S
M M S 5 8 0 A 2 2 ( L ) M S 5 8 0 C A 2 2 ( L )
) L ( 4 C 4 3 S
N N S 3 4 - 4 ( L ) N S 3 4 C A 4 ( L ) J
4 5 ) L ( N
K K N ( L ) 5 4 J M X * K N ( L ) 5 4 J T
) L ( 3 2 - 0 8 5 S
M M S 5 8 0 A 2 3 ( L ) M S 5 8 0 C A 2 3 ( L )
) L ( 5 C 4 3 S
N N S 3 4 - 5 ( L ) N S 3 4 C A 5 ( L ) J
4 6 ) L ( N
K K N ( L ) 6 4 J M X * K N ( L ) 6 4 J T
) L ( 4 2 - 0 8 5 S
M M S 5 8 0 A 2 4 ( L ) M S 5 8 0 C A 2 4 ( L )
) L ( 6 C 4 3 S
N N S 3 4 - 6 ( L ) N S 3 4 C A 6 ( L ) J
0 7 ) L ( N
K K N ( L ) 7 0 J M X * K N ( L ) 7 0 J T
) L ( 5 2 - 0 8 5 S
M M S 5 8 0 A 2 5 ( L ) M S 5 8 0 C A 2 5 ( L )
) L ( 7 C 4 3 S
N N S 3 4 - 7 ( L ) N S 3 4 C A 7 ( L ) J
0 8 ) L ( N
K K N ( L ) 8 0 J M X * K N ( L ) 8 0 J T
) L ( 6 2 - 0 8 5 S
M M S 5 8 0 A 2 6 ( L ) M S 5 8 0 C A 2 6 ( L )
) L ( 8 C 4 3 S
N N S 3 4 - 8 ( L ) N S 3 4 C A 8 ( L )
L A I R E T A M S
R
3
J 6
Trang 10-Heavy Duty Inserts
Cross Reference MS 51831 Series and NAS 1395 Series.
R 3
K K H ( L ) 0 2 J M X * K H ( L ) 0 2 J T
) L ( 1 2 - 1 8 5 S
M M S 5 8 1 A 2 1 ( L ) M S 5 8 1 C A 2 1 ( L )
) L ( 3 C 5 3 S
N N S 3 5 - 3 ( L ) N S 3 5 C A 3 ( L )
J 8 4 ) L ( H
K K H ( L ) 4 8 J M X * K H ( L ) 4 8 J T
) L ( 2 2 - 1 8 5 S
M M S 5 8 1 A 2 2 ( L ) M S 5 8 1 C A 2 2 ( L )
) L ( 4 C 5 3 S
N N S 3 5 - 4 ( L ) N S 3 5 C A 4 ( L )
J 4 5 ) L ( H
K K H ( L ) 5 4 J M X * K H ( L ) 5 4 J T
) L ( 3 2 - 1 8 5 S
M M S 5 8 1 A 2 3 ( L ) M S 5 8 1 C A 2 3 ( L )
) L ( 5 C 5 3 S
N N S 3 5 - 5 ( L ) N S 3 5 C A 5 ( L )
J 4 6 ) L ( H
K K H ( L ) 6 4 J M X * K H ( L ) 6 4 J T
) L ( 4 2 - 1 8 5 S
M M S 5 8 1 A 2 4 ( L ) M S 5 8 1 C A 2 4 ( L )
) L ( 6 C 5 3 S
N N S 3 5 - 6 ( L ) N S 3 5 C A 6 ( L )
J 0 7 ) L ( H
K K H ( L ) 7 0 J M X * K H ( L ) 7 0 J T
) L ( 5 2 - 1 8 5 S
M M S 5 8 1 A 2 5 ( L ) M S 5 8 1 C A 2 5 ( L )
) L ( 7 C 5 3 S
N N S 3 5 - 7 ( L ) N S 3 5 C A 7 ( L )
J 0 8 ) L ( H
K K H ( L ) 8 0 J M X * K H ( L ) 8 0 J T
) L ( 6 2 - 1 8 5 S
M M S 5 8 1 A 2 6 ( L ) M S 5 8 1 C A 2 6 ( L )
) L ( 8 C 5 3 S
N N S 3 5 - 8 ( L ) N S 3 5 C A 8 ( L )
J 8 9 ) L ( H
K K H ( L ) 9 8 J M X * K H ( L ) 9 8 J T
) L ( 7 2 - 1 8 5 S
M M S 5 8 1 A 2 7 ( L ) M S 5 8 1 C A 2 7 ( L )
) L ( 9 C 5 3 S
N N S 3 5 - 9 ( L ) N S 3 5 C A 9 ( L )
J 8 0 ) L ( H
K K H ( L ) 0 8 J M X * K H ( L ) 0 8 J T
) L ( 8 2 - 1 8 5 S
M M S 5 8 1 A 2 8 ( L ) M S 5 8 1 C A 2 8 ( L )
) L ( 0 C 5 3 S
N N S 3 5 - 0 ( L ) N S 3 5 C A 0 ( L )
J 6 2 ) L ( H
K K H ( L ) 2 6 J M X Y K H ( L ) 2 6 J T
) L ( 9 2 - 1 8 5 S
M M S 5 8 1 A 2 9 ( L ) M S 5 8 1 C A 2 9 ( L )
-J 4 4 ) L ( H
K K H ( L ) 4 4 J M X Y K H ( L ) 4 4 J T
) L ( 0 2 - 1 8 5 S
M M S 5 8 1 A 2 0 ( L ) M S 5 8 1 C A 2 0 ( L )
-J 2 6 ) L ( H
K K H ( L ) 6 2 J M X Y K H ( L ) 6 2 J T
) L ( 1 2 - 1 8 5 S
M M S 5 8 1 A 2 1 ( L ) M S 5 8 1 C A 2 1 ( L )
“SY” for MS parts
“SZ” for NAS parts
ALCOA Fastening Systems products are available from MARYLAND METRICS P.O Box 261 Owings Mills, MD 21117 USA
Maryland Metrics ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 email: sales@mdmetric.com web: http://mdmetric.com
Trang 11Extra Heavy Duty Inserts
Cross Reference MS 51832 Series.
Tridair Products 7
2
Coarse Threads Fine Threads
Use (L) in Part No ONLY if Internal Thread Locking feature is required.
L A I R E T A M S
R 3
3 1 0 / 1 0 K S I A 2 6 / 1 0 K S I
J 2 0 ) L ( H X H
K K H X H ( L ) 0 2 J M X Y K H X H ( L ) 0 2 J T
) L ( 1 2 - 2 8 5 S
M M S 5 8 2 A 2 1 ( L ) M S 5 8 2 C A 2 1 ( L )
-J 8 4 ) L ( H X H
K K H X H ( L ) 4 8 J M X Y K H X H ( L ) 4 8 J T
) L ( 2 2 - 2 8 5 S
M M S 5 8 2 A 2 2 ( L ) M S 5 8 2 C A 2 2 ( L )
-J 4 5 ) L ( H X H
K K H X H ( L ) 5 4 J M X Y K H X H ( L ) 5 4 J T
) L ( 3 2 - 2 8 5 S
M M S 5 8 2 A 2 3 ( L ) M S 5 8 2 C A 2 3 ( L )
-J 4 6 ) L ( H X H
K K H X H ( L ) 6 4 J M X Y K H X H ( L ) 6 4 J T
) L ( 4 2 - 2 8 5 S
M M S 5 8 2 A 2 4 ( L ) M S 5 8 2 C A 2 4 ( L )
-J 0 7 ) L ( H X H
K K H X H ( L ) 7 0 J M X Y K H X H ( L ) 7 0 J T
) L ( 5 2 - 2 8 5 S
M M S 5 8 2 A 2 5 ( L ) M S 5 8 2 C A 2 5 ( L )
-J 0 8 ) L ( H X H
K K H X H ( L ) 8 0 J M X Y K H X H ( L ) 8 0 J T
) L ( 6 2 - 2 8 5 S
M M S 5 8 2 A 2 6 ( L ) M S 5 8 2 C A 2 6 ( L )
-J 8 9 ) L ( H X H
K K H X H ( L ) 9 8 J M X Y K H X H ( L ) 9 8 J T
) L ( 7 2 - 2 8 5 S
M M S 5 8 2 A 2 7 ( L ) M S 5 8 2 C A 2 7 ( L )
-J 8 0 ) L ( H X H
K K H X H ( L ) 0 8 J M X Y K H X H ( L ) 0 8 J T
) L ( 8 2 - 2 8 5 S
M M S 5 8 2 A 2 8 ( L ) M S 5 8 2 C A 2 8 ( L )
-J 6 2 ) L ( H X H
K K H X H ( L ) 2 6 J M X Y K H X H ( L ) 2 6 J T
) L ( 9 2 - 2 8 5 S
M M S 5 8 2 A 2 9 ( L ) M S 5 8 2 C A 2 9 ( L )
-J 4 4 ) L ( H X H
K K H X H ( L ) 4 4 J M X Y K H X H ( L ) 4 4 J T
) L ( 0 2 - 2 8 5 S
M M S 5 8 2 A 2 0 ( L ) M S 5 8 2 C A 2 0 ( L )
-J 2 6 ) L ( H X H
K K H X H ( L ) 6 2 J M X Y K H X H ( L ) 6 2 J T
) L ( 1 2 - 2 8 5 S
M M S 5 8 2 A 2 1 ( L ) M S 5 8 2 C A 2 1 ( L )
Trang 12NOTE: When referring to MS Part Nos use “dash” (-) in Part No in lieu of “D” if drilled hole is not required Use “D” in Part
No in lieu of “dash” (-) only if drilled hole is required
Ex.: MS 51834 C103 D24NOTE: MIL-S-45915 dated 25 Nov 1970 has been superseded by MIL-S-45915A dated 21 Aug 1991
Notes & sketches
2
Coarse Threads Fine Threads
L A I R E T A M S
R
3
3 1 0 / 1 0 K S I A 2 6 / 1 0 K S I
) L N ( S
R 3
3 1 0 / 1 0 K S I A 2 6 / 1 0 K S I
) L N ( S J 2 0 S N
K K N S 0 2 J M X Y ( N L ) K N S 0 2 J T ( N L )
) L N ( 1 2 C 3 8 5 S
M M S 5 8 3 - 2 1 ( N L ) M S 5 8 3 A 2 1 ( N L )
-) L N ( S J 8 4 S N
K K N S 4 8 J M X Y ( N L ) K N S 4 8 J T ( N L )
) L N ( 2 2 C 3 8 5 S
M M S 5 8 3 - 2 2 ( N L ) M S 5 8 3 A 2 2 ( N L )
-) L N ( S J 4 5 S N
K K N S 5 4 J M X Y ( N L ) K N S 5 4 J T ( N L )
) L N ( 3 2 C 3 8 5 S
M M S 5 8 3 - 2 3 ( N L ) M S 5 8 3 A 2 3 ( N L )
-) L N ( S J 4 6 S N
K K N S 6 4 J M X Y ( N L ) K N S 6 4 J T ( N L )
) L N ( 4 2 C 3 8 5 S
M M S 5 8 3 - 2 4 ( N L ) M S 5 8 3 A 2 4 ( N L )
-) L N ( S J 0 7 S N
K K N S 7 0 J M X Y ( N L ) K N S 7 0 J T ( N L )
) L N ( 5 2 C 3 8 5 S
M M S 5 8 3 - 2 5 ( N L ) M S 5 8 3 A 2 5 ( N L )
-) L N ( S J 0 8 S N
K K N S 8 0 J M X Y ( N L ) K N S 8 0 J T ( N L )
) L N ( 6 2 C 3 8 5 S
M M S 5 8 3 - 2 6 ( N L ) M S 5 8 3 A 2 6 ( N L )
-ALCOA Fastening Systems products are available from MARYLAND METRICS P.O Box 261 Owings Mills, MD 21117 USA
Maryland Metrics ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 email: sales@mdmetric.com web: http://mdmetric.com
Trang 13Heavy Duty Studs
Cross Reference MS 51834 Series.
Tridair Products 9
NOTE: Replace (NL) in Part No with Nut End Length in 1/16” increments
Ex.: -22 = 1 3/8”
NOTE: When referring to MS Part Nos use “dash” (-) in Part No in lieu of D if drilled hole is not required Use “D” in Part No in lieu of
“dash” (-) only if drilled hole is required
R 3
3 1 0 / 1 0 K S I A 2 6 / 1 0 K S I
) L N ( S J
R 3
3 1 0 / 1 0 K S I A 2 6 / 1 0 K S I
) L N ( S J 6 8 S H
K K H S 8 6 J M X Y ( N L ) K H S 8 6 J T ( N L )
) L N ( 1 2 C 4 8 5 S
M M S 5 8 4 - 2 1 ( N L ) M S 5 8 4 A 2 1 ( N L )
-) L N ( S J 2 0 S H
K K H S 0 2 J M X Y ( N L ) K H S 0 2 J T ( N L )
) L N ( 2 2 C 4 8 5 S
M M S 5 8 4 - 2 2 ( N L ) M S 5 8 4 A 2 2 ( N L )
-) L N ( S J 8 4 S H
K K H S 4 8 J M X Y ( N L ) K H S 4 8 J T ( N L )
) L N ( 3 2 C 4 8 5 S
M M S 5 8 4 - 2 3 ( N L ) M S 5 8 4 A 2 3 ( N L )
-) L N ( S J 4 5 S H
K K H S 5 4 J M X Y ( N L ) K H S 5 4 J T ( N L )
) L N ( 4 2 C 4 8 5 S
M M S 5 8 4 - 2 4 ( N L ) M S 5 8 4 A 2 4 ( N L )
-) L N ( S J 4 6 S H
K K H S 6 4 J M X Y ( N L ) K H S 6 4 J T ( N L )
) L N ( 5 2 C 4 8 5 S
M M S 5 8 4 - 2 5 ( N L ) M S 5 8 4 A 2 5 ( N L )
-) L N ( S J 0 7 S H
K K H S 7 0 J M X Y ( N L ) K H S 7 0 J T ( N L )
) L N ( 6 2 C 4 8 5 S
M M S 5 8 4 - 2 6 ( N L ) M S 5 8 4 A 2 6 ( N L )
-) L N ( S J 0 8 S H
K K H S 8 0 J M X Y ( N L ) K H S 8 0 J T ( N L )
) L N ( 7 2 C 4 8 5 S
M M S 5 8 4 - 2 7 ( N L ) M S 5 8 4 A 2 7 ( N L )
-) L N ( S J 8 9 S H
K K H S 9 8 J M X Y ( N L ) K H S 9 8 J T ( N L )
) L N ( 8 2 C 4 8 5 S
M M S 5 8 4 - 2 8 ( N L ) M S 5 8 4 A 2 8 ( N L )
-) L N ( S J 8 0 S H
K K H S 0 8 J M X Y ( N L ) K H S 0 8 J T ( N L )
) L N ( 9 2 C 4 8 5 S
M M S 5 8 4 - 2 9 ( N L ) M S 5 8 4 A 2 9 ( N L )
-) L N ( S J 6 2 S H
K K H S 2 6 J M X Y ( N L ) K H S 2 6 J T ( N L )
) L N ( 0 2 C 4 8 5 S
M M S 5 8 4 - 2 0 ( N L ) M S 5 8 4 A 2 0 ( N L )
-) L N ( S J 4 4 S H
K K H S 4 4 J M X Y ( N L ) K H S 4 4 J T ( N L )
) L N ( 1 2 C 4 8 5 S
M M S 5 8 4 - 2 1 ( N L ) M S 5 8 4 A 2 1 ( N L )
-) L N ( S J 2 6 S H
K K H S 6 2 J M X Y ( N L ) K H S 6 2 J T ( N L )
) L N ( 2 2 C 4 8 5 S
M M S 5 8 4 - 2 2 ( N L ) M S 5 8 4 A 2 2 ( N L )
Trang 14I R S Z I
S M / M
I C E D L A M
-L I R S Z I
S M / M
I C E D L A M
-L I R S Z I
S M / M
I C E D L A M
-L I R S Z I
S M / M
I C E D L A M
- 09
1.2.3
90.90.81.51.51
54322/3
08.08.08.59.79
5432/72
50.00.01.71.02
6/74/92/5.4/1
2
53.15.76.47.48.4
/1.87
.4 5
61.71.01.01.71
10987
09.09.59.50.00
1A4/5.B
6
02.03.43.23.03
2/1.4/32/74/5
3
00.81.61.23.94.6
54.3
6
02.02.52.62.02
64/7543
50.40.01.01.01
CD4/1EF
04.04.05.05.05
.6/94/7.2/9
.4 5
25.56.17.69.79.2
1.09
7
02.02.62.02.22
2.18/10
3
01.11.02.02.52
G4/7HI
7
06.66.06.07.67
4/98/5.4/12/1
6
40.02.92.64.25.8
2/1.76
8
03.23.53.03.03
984/976
03.54.64.04.04
JK2/9LM
07.08.28.09.09
.4/36/14/5
.7 8
36.97.58.10.70.5
.432
.9
03.43.03.03.03
5432/52
54.05.05.25.05
4/9N6/5.O
8
99.00.51.01.01
2/34/7.4/34/9
9
71.43.04.05.66.1
.098
1
03.43.04.04.04
.1098
.4
55.05.06.06.56
P4/1QR2/1
02.12.03.03.74
2/5.4/16/3
0 1
28.48.99.51.82.7
64/354
04.54.94.05.05
4/17654
97.07.07.08.08
S.T4/3U
9
04.35.05.45.06
4/32/74/5.8/7
2
12.74.45.16.07.3
6/1210
55.56.56.06.07
36/3210
08.58.08.09.59
8/3VW4/5
0
07.07.08.69.79
4/7.2/94/96/5
3
69.50.20.92.53.9
84/57.6
2
07.07.17.57.88.08
9.874/36
5
09.89.09.00.10.00
XY2/3Z4/7
1
09.00.20.01.92.13
.4/12/1.4/31
.4 5.4.5
94.15.76.28.48.00.1
ALCOA Fastening Systems products are available from MARYLAND METRICS P.O Box 261 Owings Mills, MD 21117 USA
Maryland Metrics ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 email: sales@mdmetric.com web: http://mdmetric.com
Trang 15Tridair Products 11
Inserts shown in this section were designed for general purpose
applications
The Miniature size inserts are for use in electronic and aerospace
applications where size and strength are critical These inserts may
be installed in sheet material as thin as 1/16” providing protrusion of
insert is not objectional Their pull-out strength exceeds the tensile
strength of most Military Standard screws the internal Thread Locking
versions conform to MIL-N-25027
Lightweight, Heavy Duty and Extra Heavy Duty inserts are
offered in a wide choice of thread diameters and materials to suit
virtually any performance requirement Each is available with Interal
Thread Locking features
Carbon Steel inserts are for use in commerical or repair
applica-tions where NAS or MS specificaapplica-tions are not required
Internal thread sizes larger than shown are available upon request
SPECIFICATIONS:
All dimensions in inches
Tolerances for all inserts in this section are ±.010 unless otherwise
specified
Other materials available upon request
Shear engagement area dimensions shown (sp in.) are minimums
NOTE: All internal threads are manufactured to
MIL-S-8879 except where noted
INSTALLATION TAP-DRILL HOLE TOLERANCE
Heavy Duty Inserts
PAGE NO.
Lightweight Inserts
Extra Heavy Duty Inserts Thinwall & Heavy Duty Carbon Steel Inserts
12
13 14 15 16 12
Trang 16O T
R
P D I M E N S I N S I N S T A L A T I N A T A R E M O V A L
A T A
L A R E T N I D E R T E Z I S
D E R T A R E T X
L T
L I R P A
T C ' S I K
A I D 0 0 + 0 0 -
P A T D E R
T I N S T A L A T I N
L O T T R P R E B M U
L I R
E Z I
S S H E R
G G E
E Z I S 3 0 + 1 0 -
E Z I S
† B 2 - F N
H T P D N I
0 - 6 A 3 - F
8
# ) 1 1 (
6 / 1
▲ K N C 2 6 J ▲ K N C L 2 6 J 2-6
B 3 - C J N
0 - 6 A 3 - F
8
# ) 1 1 (
▲ K C A 2 6 J ▲ K C A L 2 6 J 2-6
B 3 - C J N
2 - 8 A 3 - C
3
# ) 3 1 (
▲ K C A 4 0 J ▲ K C A L 4 0 J 4- 0
B 3 - C J N
2 - 0 A 2 - F
9
# ) 6 1 (
2 / 3
▲ K C 6 2 J ▲ K C L 6 2 J 6- 2
B 3 - C J N
8 - 2 A 2 - F
1
# ) 9 1 (
▲ K C A 8 2 J ▲ K C A L 8 2 J 8- 2
B 3 - C J N
* 8 - 4 / 1 A 2 - F N
9 6
) 9 1
LOCKING KEES
INSTALL INSERT 005 TO 015 BELOW SURFACE - DRIVE LOCKING KEES DOWN
BLIND HOLE INSTALLATION
THRU HOLE INSTALLATION
** MODIFIED MINOR DIAMETER
† 8-32 is UNC-2B
* +.002 -.001
STANDARD MATERIALS: Insert: 303 CRES (passivated)
KEES: 302 CRESSee “How To Order,” Page 12 for more information
How To Order: Standard Insert Material and Finish: 303 CRES (passivated) No identifying marks on insert Standard Kees Material:
302 corrosion resistant steel Other materials available by special request n This ordering code may be used for all inserts inthis section except for RKKA and RKK series inserts on Page 16 which are supplied in carbon steel only These should beordered by part numbers as tabulated n All others may also be ordered by part numbers tabulated unless a special finish,length or material is required In this case, use the ordering code below
KNHL 428 J MX-9 SY
BASIC SERIES HEAVY DUTY SERIES INTERNAL THREAD LOCK INTERNAL THREAD DIAMETER
in 1/16 inch increments, except below
1/4 inch bolt size Numbered screw sizes as follows:
NO OF INTERNAL THREADS PER INCH
DESIGNATES MIL-S-8879 INTERNAL
THREADS
FINISH DESIGNATION
(Used ONLY if finish required is other than standard.)
SP = Silver Plate per QQ-S-365
SX = Cad Plate per QQ-P-416 Type I CL.3
SY = Cad Plate per QQ-P-416 Type II CL.3
SZ = Cad Plate per QQ-P-416 Type II CL.2
DRY FILM LUBRICANT
On all locking parts unless otherwise specified by adding “NE” to finish designation.
LENGTH
Specified in 1/16 inch increments (used ONLY if length required is other than standard) (EX: -7 for 437 length) KEENSERTS shorter than standard lengths have no counterbore unless requested.
T = A286 CRES (passivated) identified on top of insert (TYP.) by one dash mark.
BR = Bronze, completely non-magnetic inserts (cad plated per QQ-P-416 TYPE II CL.3)
ALCOA Fastening Systems products are available from MARYLAND METRICS P.O Box 261 Owings Mills, MD 21117 USA
Maryland Metrics ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 email: sales@mdmetric.com web: http://mdmetric.com
Trang 17LOCKING KEES INSTALL INSERT 010 TO 030
BELOW SURFACE - DRIVE LOCKING KEES DOWN
BLIND HOLE INSTALLATION
THRU HOLE INSTALLATION
EXTERNAL THREAD
O
N
I
D E H
T
G N I K O
L
L A R T N I D E H T B 3 S A L C
D E H T L A R T X
L A
P T L I R A I D
K I S ' C A I D 0 0 + 0 0
P T D E H
T I S T A L A T I O N
L O T T R P R B M U
L I R
S A L C E Z I S
) D O ( A 2
R E S G A G N
E Z I S B 2 S A L C
N I M H T P
D S I Z E D P T H
▲ N 1 3 J
2 - 0
8 - 6 / 5
7 5
1 2 2 3 3 5 / 6 - 8 7
L 3 1 D T
2 /
7 5 / 2
▲ N 1 3 J 9 5 1
▲ N 1 2 J
4 -
▲ N 1 2 J 9 5 1
▲ N 2 J
8 - 4 / 1
6 - 8 / 3
1 3
7 3 2 3 5 3 / 8 - 6 3
L 2 D T
2 / 9
6 / 3
▲ N L 2 J 7 6 3
▲ N 2 J
0 - 4 /
▲ N L 2 J 7 6 6
▲ N 2 J
4 - 6 / 5
4 - 6 / 7
9 0
3 3 7 4 7 7 / 6 - 4 0
L 2 D T
2 / 1
▲ N L 2 J 3 1 4
▲ N 1 J
8 - 6 /
▲ N L 1 J 3 1 7
▲ N 2 J
4 - 8 / 3
3 - 2 / 1
9 2
0 4 3 5 0 1 / 2 - 3 6
L 2 D T
2 / 3
▲ N L 2 J 3 6 6
▲ N 1 J
6 - 8 /
2 - 6 / 9
5 6
6 5 6 5 2 9 / 6 - 2 2
L 2 D T
2 / 5 J
2 L
J 1 L
1 - 8 / 5
5 1
2 5 8 6 5 5 / 8 - 1 8
L 2 D T
2 / 7 J
2 L
J 1 L
▲indicates that parts are normally available from stock STANDARD MATERIALS: Insert: 303 CRES (passivated)
KEES: 302 CRESSee “How To Order,” Page 12 for more information
Inserts with internal thread size 5/16 and above furnished with 4 locking KEES
Notes & sketches
Trang 18A A D
N O N G N I K C O L
-L A N E N I D A R T G N I K C O L
L A N E N I D A R T B 3 S A L C
L A N E X D A R T
L ' C E R O B H T E D A P T L I R A I D
K N I S ' C A I D 0 0 + 0 0
P T D A R
L O T T R A R E M U
L I R E
I S
* S A L C A 2
R A H S G A G N E
E I S B 2 - C U
N I M H T E
▲ K H 8 2 J
2 -
1
4
7
L 3 0 D
8 / 1
▲ K H L 8 2 J 9 5 9
▲ K N H 0 2 J
2 - 0
6 - 8 / 3
1 9
7
2 3
L 3 1 D T
2 / 9
▲ K H L 0 2 J 1 6 1 N
4 -
4 - 6 / 7
2 8 7
L 2 D T
2 / 1
6 / 3
▲ K H 4 8 J 9 0 3
▲ K N H 4 0 J
0 - 4 /
▲ K H L 2 0J 9 0 6
▲ K N H 5 4 J
4 - 6 / 5
3 - 2 / 1
8 5 3
L 2 D T
2 / 3
▲ K H 5 4 J 6 8 4
▲ K H 1 J
8 - 6 /
▲ K H 5 8 J 6 8 7
▲ K N H 6 4 J
4 - 8 / 3
2 - 6 / 9
5 9 0
L 2 D T
2 / 5
▲ K H 6 4 J 8 3 7
▲ K N H 6 6 J
6 - 8 /
▲ K H 6 6 J 8 3 1 N
0 - 6 / 7
1 - 8 / 5
2 1 2
0
8 5
L 2 D T
2 / 7 H
N
4 - 6 /
1 - 6 / 1 S N
4 8 8
S
L 2 D T
2 / 9
▲ K H 8 0 J 3 8 2
▲ K N H 8 3 J
3 - 2 /
▲ K H 8 3 J 3 8 7 1
H
8 - 6 / 9
6 - 6 / 3
3 4 1 1
6 / 3 6 N 4
-L 1 D T
2 / 3 H
1 H
2 - 6 /
H
1 H
8 - 8 / 5
4 - 8 / 7
6 8 1 7
F
L 1 1 D T
2 / 5 H
1 H
1 - 8 /
H
J 1 1 H K
6 - 4 / 3
2 - 8 / 1 - 1
1 9
2 0
F N
1 1
L 1 1 D T
2 / 1
6 / 5
H
1 H
0 - 4 /
2 - 4 / 1 - 1
0 3
7 1
F N
4 1
L 1 1 D T
2 / 3 - 1 H
4 H
9 - 8 /
2 - 8 / 3 - 1
1 3
2 3
F N
6 1
L 1 1 D T
2 / 7 - 1 H
▲ K H 6 0 J 8
8 -
▲ K H L 6 0 J 8 3 9 9 1 0 6 1 8
▲indicates that parts are normally available from stock
*MODIFIED MINOR DIAMETER
Inserts with internal thread size 5/16 and above furnished with 4 locking KEES.
STANDARD MATERIALS: Insert: 303 CRES (passivated)
KEES: 302 CRES See “How To Order,” Page 12 for more information.
ALCOA Fastening Systems products are available from MARYLAND METRICS P.O Box 261 Owings Mills, MD 21117 USA
Maryland Metrics ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 email: sales@mdmetric.com web: http://mdmetric.com
Trang 19Extra Heavy Duty
LOCKING KEES INSTALL INSERT 010 TO 030
BELOW SURFACE - DRIVE LOCKING KEES DOWN
BLIND HOLE INSTALLATION
THRU HOLE INSTALLATION
EXTERNAL THREAD
STANDARD MATERIALS: Insert: 303 CRES (passivated)
KEES: 302 CRESSee “How To Order,” Page 12 for more information
Inserts with internal thread size 1/4 and above furnished with 4 locking KEES
*MODIFIED MINOR DIAMETER
O N T R
A T A -
N O N G N I K O L
L A R T N I D E H T G N I K O L
L A R T N I D E H T B 3 S A L C
D A R T L A N E X
L
' C E R B H T D
A
P L I R A I D
K N I S ' C A I D 0
± 0
P T D E H
L O T T R P R B M U
L I R
E I S
* A S A C
R A H S G A G E
E I S B - C
N I M H T D
E Z I
J
2
6 H H K
2 -
5 8 5 4
2 2
8 / 1 L
H H
J 2 8 H H K
2 -
1 9
1
2 3
7
D X
L H H
J 2 0 H H K
2 - 0
4 - 6 / 7
9 2
7
7 3
D X T
2 / 1
6 / 3
L H H
J 4 0 H H K
4 - 0
9 2
D X T L
H H
J 8 4 H H K
8 - 4 / 1
3 - 2 / 1
7 9 7
D X T
2 / 5 L
H H
J 0 4 H H K
0 - 4 / 1
7 9
D X T L
H H
J 4 5 H H K
4 - 6 / 5
2 - 6 / 9
3 1 3
D X T
2 / 7 L
H H
J 8 5 H H K
8 - 6 / 5
3 1
D X T L
H H
J 4 6 H H K
4 - 8 / 3
1 - 8 / 5
4 5 0
D X T
2 / 9 L
H H
J 6 6 H H K
6 - 8 / 3
4 5
D X T L
H H
J 0 7 H H K
0 - 6 / 7
1 - 6 / 1 S
0 0 2
0
1 6
S 8
D X T
2 / 3 L
H H
J 4 7 H H K
4 - 6 / 7
0 0
D X T L
H H
J 0 8 H H K
0 - 2 / 1
6 - 6 / 3
3 2 1 8
F N 5
D X T
2 / 5 L
H H
J 3 8 H H K
3 - 2 / 1
3 2 1
D X T L
H H
J 8 9 H H K
8 - 6 / 9
4 - 8 / 7
1 7 1 1
F N 4
D X T
2 / 7 L
H H
J 2 9 H H K
2 - 6 / 9
1 7 1
D X T L
H H
J 8 0 H H K
8 - 8 / 5
2 - 1
0 4 1 7
F N 0 1
D X T
2 / 3 - 1 L
H H
J 1 0 H H K
1 - 8 / 5
0 4 1
D X T L
H H
J 6 2 H H K
6 - 4 / 3
2 - 4 / 1 - 1
6 9
7 1
F N
1 1
D X T
2 / 7 - 1
6 / 5
L H H
J 0 2 H H K
0 - 4 / 3
6 9
D X T L
H H
J 4 4 H H K
4 - 8 / 7
2 - 8 / 3 - 1
2 6
2 3
F N
4 1
D X T
2 / 7 - 1 L
H H
J 9 4 H H K
9 - 8 / 7
2 6
D X T L
H H
J 2 6 H H K
2 - 1
2 - 2 / 1 - 1
4 3
7 4
F N
6 1
D X T
2 / 1 - 1 L
H H
J 8 6 H H K
8 - 1
4 3
D X T J
8 6 L H H
Trang 20▲ indicates that parts are normally available from stock THREADS ARE MANUFACTURED TO MIL-S-7742.
Inserts with internal thread size 5/16 and above furnished with 4 locking KEES.
Material: C1215 Steel or equivalent.
R
A
SNOISNEMI
L A N E N I E I S D A R T B 2 S A L C
L A N E X E I S D A R T
S A L C ) D O ( A 2
H T G N E
L T P RI L
.AID
KNIS'C.AID
EISPTB2SALC
LOTTRENI
REMUTRA
LIREI
8-6/
6-8/
6/3
4-6/
3-2/
2-6/
1-8/
8/1
6-8/
4-6/
6/3
3-2/
2-6/
1-8/
6-4/3
4/
2/1KR
6-4/
4-8/
2-8/1-
6/5
2-4/1-
2-8/3-
2-8/7-
2-8/1-
ALCOA Fastening Systems products are available from MARYLAND METRICS P.O Box 261 Owings Mills, MD 21117 USA
Maryland Metrics ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 email: sales@mdmetric.com web: http://mdmetric.com
Trang 21SPECIAL PURPOSE INSERTS
Aluminum Inserts 22
Cast-In Inserts 23
Floating Inserts are designed to compensate automatically for
misalignment from 015 (for 2-56) up to 040 (for #10 and
larger sizes) The floater is supplied as a one-piece unit Ideal for
use on curved surfaces or for use with flathead screws.
Blind End Inserts are used in applications where it is important to
keep a screw isolated from certain assemblies, such as electronic
circuitry They assure that dust, chips and other foreign objects will
not contaminate an assembly.
Hydraulic Inserts are for use in hydraulic or fuel systems They offer
strong, permanent threads and wear-resistant sealing surfaces in
soft metal casing or accessories They permit repeated installation
and removal of AND and MS fittings without damage to expensive
castings and ports.
High-Strength Aluminum Inserts, designed for miniaturized
space and electronic systems, may be used in most any material,
including aluminum and megnesium A significant reduction in
weight can be realized with these non-magentic inserts They may
be installed in materials as thin as 1/8” (1/16” if end may protrude).
Solid Inserts are ideal for relocating holes that have been drilled or
tapped in wrong location, to fill holes that are too large, or to
salvage expensive casings.
Cast-In Inserts are designed for casting into place during die
casting, centrifugal, investment and permanent mold processes
and many plastic molding operations Their high strength resists
high pressures generated during these processes.
Other materials available upon request.
SPECIFICATIONS: Tolerances for all inserts in this section are ±.010 unless
otherwise specified Shear engagement area demensions shown (sq in.) are minimums
INSTALLATION TAP-DRILL HOLE TOLERANCE: 134 TO 228 = -.001 + 003
.234 TO 500 = -.001 + 004
All dimensions in inches Above 500 = -.001 + 005
NOTE: All internal threads are manufactured to
MIL-S-8879 except where noted.
Trang 22ARTNIDEHTB3SALC
DEHTLARTX
L50
±
.NIMC-C.AIVD
.TNIDEHTHTGNL
.TSIDOT.DTts).XORP(
PTLIR.AID
KIS'C.AID00.+00.-
PTDEH
-NOITALLOTTRPRBMU
LIRE
ZISA2SALC
RES.GAGN
EZISB2-FN
.NIMHTPDLUF.DT
EZI
2/5J
6/3
▲ indicates that parts are normally
available from stock.
*MODIFIED MINOR DIAMETER STANDARD MATERIAL FOR FLOATING INSERTS: KNK 0256 through
KNK 0832-303 Corrosion-resistant steel KNKD 1032 through KNKD chrome-Moly steel (Cad Plated Type I, CL.3) 160,000 PSI MIN U.T.S
813-Inserts with internal thread size 5/16 and above furnished with 4 locking KEES
Use (L) in Part No ONLY if Internal
Thread Locking Feature is required.
required In this case, use the ordering code below Standard Material and Finish: For Floating Inserts: KNK 0256
through KNK 0832 - 303 Corrosion-resistant steel KNKD 1032 through KNKD 813 - chrome-Moly steel (Cad Plated
Type I, CL.3) 160,000 PSI MIN U.T.S For High Strength Aluminum Inserts: 7075-T6 Aluminum alloy For Other Inserts
in Section 4: 303 CRES (passivated) unless otherwise specified Standard Kees Material: 302 Corrosion-resistant steel
unless otherwise requested (Beryllium copper KEES are standard on KNCE(L) and all bronze inserts.)ALCOA Fastening Systems products are available from MARYLAND METRICS P.O Box 261 Owings Mills, MD 21117 USA
Maryland Metrics ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 email: sales@mdmetric.com web: http://mdmetric.com
Trang 23Blind End Inserts
S N I S N E M I
A D L
A N E N I D A R T E I S B 3 S L C
D A R T L A N E E ) D M (
L T N I D T H T D N I M
T D T H T G L E R B ' C H T D A ) F R ( P L I R A I D
K N I S ' C A I D 0 + 0
P D A R T
N I T L A N I L O T T R A R E M
L I R
E I S A 2 S L C
R A H S G A G E
E I S B 2 S L
P D H T
-J 6 2 ) L ( B
) 1 1 ( 4
-K 0
J 0 4 ) L ( B
) 2 3 ( 1
-K 2
2 / 3 J
2 6 ) L ( B
) 6 3 ( 9
-K 2
J 2 8 ) L ( B
) 7 5 ( 3
-K 3
J 2 0 ) L ( B
) 5 9 ( 0
J 4 0 ) L ( B
J 8 ) L ( B
) 6 7 ( 2
6 / 3
J 0 ) L ( B
J 4 ) L ( B
) 1 3 ( 5
J 8 ) L ( B
J 4 ) L ( B
) 6 3 ( 1
J 6 ) L ( B
J 0 ) L ( B
) 6 4 ( 7
J 4 ) L ( B
J 0 ) L ( B
) 1 5 ( 6
J 3 ) L ( B
J 2 8 ) L ( B
) 5 0 ( 0
8 / 1 J
2 0 ) L ( B
) 6 1 ( 6
J 4 0 ) L ( B
J 8 ) L ( B
) 0 1 ( 2
6 / 3
J 0 ) L ( B
J 4 ) L ( B
) 8 2 ( 5
J 8 ) L ( B
J 4 ) L ( B
) 3 3 ( 1
J 6 ) L ( B
J 0 ) L ( B
) 1 5 ( 0
J 4 ) L ( B
J 0 ) L ( B
S 4 8 ) 8 7 ( 6
S 5
J 3 ) L ( B
J 8 ) L ( B
) 7 0 1 (
5
J 2 ) L ( B
J 8 0 ) L ( B
) 5 2 1 (
1
J 1 1 ) L ( B
J 6 2 ) L ( B
) 8 4 2 (
5
6 / 5
J 0 2 ) L ( B
J 4 4 ) L ( B
) 5 0 3 (
4
J 9 4 ) L ( B
J 2 6 ) L ( B
) 9 7 3 (
2
J 8 6 ) L ( B
*STANDARD CLASS 2 A EXTERNAL THREAD NO MODIFIED MINOR DIAMETER
Use (L) Part No ONLY if Internal Thread Locking feature is required.
Inserts with internal thread size 5/16 and above furnished with 4 locking KEES
1 .005 to 015 for miniatures
STANDARD MATERIALS: Insert: 303 CRES (passivated)
KEES: 302 CRES See “How To Order,” Page 18 for more information
Trang 24NI
B
T
.D
O
).FE
(
D00.+20.-
L00.+00.-
G20
±
LARTNISARTB3-FJN
98-S-LIMRP
LARTXSARTA3-FJN
98-S-LIMRP
963SMHARBMU
C10
±
B.NIM
GNIR-O).FE(872SM
NOITALATSILOTTRPRBMU
LIR
EZI
S D PTH2
For all standard MS 33649 port connections
Internal configuration per MS 33649
How To Install
1 Lubricate insert and O-Ring and assemble,
cover threads prior to assembly of O-Ring
2 Screw insert/O-Ring assembly into tapped
hole, until properly seated using tool
specified Surface “F” should be below
parent material; surface “G” above
3 Turn tool over and drive home the four
KEES, using tool and ordinary hammer or
-O
).FE
R
(
872
S
M
NITALATSNI
TRALOTREMU
GITASEURTSL-NI2
NLETLASOT.VIUEFO.MID572SM
.LATSNILOT.OHSDJDYNKT
GITASEURT.SL-NI
2-JDYN
K -1 0 -2 0- 53
JDYN
-K -11 -3 0-1 04
JDYN
-K -1 2 -4 1 5-1 05
JDYN
-K -1 4 -5 1 0-2 06
JDYN
-K -1 4 -6 2 0-3 07
JDYN
-K -1 5 -7 3 0-4 08
JDYN
-K -1 7 -8 4 0-5 09
JDYN
-K -1 8 -9 5 0-6 0
0-JDYN
K -1 9 - 0 6 0-7 0
1-JDYN
K -1 1 - 1 7 0-8 0
2-JDYN
K -1 2 - 2 9 0- 0 0
4-JDYN
K -1 4 - 4 0 0- 2 0
6-JDYN
K -1 6 - 6 2 0- 4 0
KNYDJ SERIES
Tridair Products 20
Hydraulic Inserts
ALCOA Fastening Systems products are available from MARYLAND METRICS P.O Box 261 Owings Mills, MD 21117 USA
Maryland Metrics ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 email: sales@mdmetric.com web: http://mdmetric.com
Trang 25T
.D.O
).FER
(
D.AID20
±
L00
±
LANETNISDARTB3SALC
98-S-LIMRE
LANETXSDARTA3SALC
F.AID20
±
G.AID20
±
XHTPDFOEGAL2
ATADA
.AI
D
50
+
10
-B
.AID10
±
YHTPDFOERB'C
C.AID50.+00.-
E
50.+00.-
I
SDART
B3SALC
H.NIMDARTHTPD
NLETLASOT.VIUEFO.MID572SM
.LATSNILOTHSD.OJDYNKT
LIR
EZI
S D PTH2
NOTE: KNYDJ series inserts normally supplied with factory installed O-RIngs.
Teflon O-Rings per AMS 3651, Viton O-Rings and Buna-N O-Rings available.
Please specify at time of quotation.
STANDARD MATERIALS: Insert: 303 CRES (passivated) KEES: 302 CRES
See “How To Order,” Page 18 for more information.
How to prepare hole
1 Drill “A” Diameter Minus 1/64
2 Ream “A” and C’Bore “B” to “Y” Depth
3 Drill “C” Diameter to “E” Depth
4 Tap “I” Thread to “H” Minimum Perfect Threads
Tridair Products 21
For pressures to 3000 psi
(One piece unit complete with Teflon seal.)
n Unlimited shelf life
n Minimum space and weight
Trang 26SNISNEMI
D INSTA LATI NDATA REMO AL
ATADL
ANETNIDARTEZIS
*B3-CU
DARTLANETX
L T
LIRPTEZIS30.+10.-
KNIS'C.AID00.+00.-
PTDAR
T INSTA LATI N
LOTTRAREMU
LIRE
ZISA2SALC
RAHS.GAGE
EZISB2-FN
.NIMHTP
D SIZE D PTHJ
62)L(
E
C
K 2- 6 8- 2
A2-C
U . 1 7 . 2 .0 8 .1 4 .1 6 8- 2 .1 0 TK C 2
3
#)31.( 1/ 6J
04)L(
E
C
K 4- 0 0- 2
A2-F
N . 3 2 . 7 .1 5 .1 1 .1 4 0- 2 .1 0 TK C 4
9
#)61.(
2/3J
26)L(
E
C
K 6- 2 2- 8
A2-F
N . 3 9 . 7 .1 5 .1 7 .2 0 2- 8 .1 0 TK C 6
1
#)91.()
L(EC
K
2.-J2
8 8- 2
8-4/1
*A2-F
N . 6 9 . 2 .1 5 .2 8 .2 5 1/4- 8 .2 0 TK C 8
8)91.( 1/8
*MODIFIED MINOR DIAMETER ** PER MIL-S-8879
Use (L) in Part No ONLY if Internal Thread Locking feature is required.
MATERIAL: 7075-T6 ALUMINUM ALLOY NON-MAGNETIC BERYLLIUM COPPER KEES
FINISH: BLACK ANODIZED - FOR INSERTS WITH INTERNAL THREAD LOCK
GREEN ANODIZED - FOR INSERTS WITH NO INTERNAL THREAD LOCK
INTERNAL THREAD LOCK VERSIONS CONFORM TO MIL-N-25027
Solid
Inserts
.OTRA
SNISNEMI
ATADL
ANETXDART
LPTLIR.AID
KNIS'C.AID00.+00.-
PTDAR
TRALOTREMU
LIRE
ZISA2SALC
RAHS.GAGE
EZISB2-N
.NIMHTPD.DTLUF
EZI
5JN
8/16
JN
7JN
6/3
8JN
9JN
0JN
1JN
S
1-6/1S
3JN
4JN
8JN
6/50
JN
2JN
INSERTS WITH EXTERNAL THREAD SIZES 7/16 AND
ABOVE FURNISHED WITH 4 LOCKING KEES.
STANDARD MATERIALS: Insert: 303 CRES (passivated) KEES: 302 CRES See “How To Order,” Page 18 for more information.
Tridair Products 22
ALCOA Fastening Systems products are available from MARYLAND METRICS P.O Box 261 Owings Mills, MD 21117 USA
Maryland Metrics ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 email: sales@mdmetric.com web: http://mdmetric.com
Trang 27ANETNIDARTB3SALC
T.NIMLUFDART
L D
KREOLRNK
N
S.TSIDOTKCL6
2)L(
X 2- 6 4 8 5/ 2 1 6 1 6 1/ 60
4)L(
X 4- 0 6 1 3/ 6 2 0 1 0
2/32
6)L(
X 6- 2 9 4 1/4 2 2 2 02
8)L(
X 8- 2 2 7 9/ 2 2 4 2 0
8/12
0)L(
X 0- 2 8 3 5/ 6 3 4 2 58
4)L(
X 1/4- 8 7 2 3/8 3 6 3 5
6/34
5)L(
X 5/ 6- 4 3 8 7/ 6 4 1 4 74
6)L(
X 3/8- 4 0 5 9/ 6 5 6 5 2
NO DRY FILM LUBRICANT ON LOCKING PARTS.
NON-LOCKING PART ALSO AVAILABLE IN BRASS.
STANDARD MATERIALS: Insert: 303 CRES (passivated) See “How To Order,” Page 18 for more information.
Tridair Products 23
Trang 28THIS PAGE INTENTIONALLY LEFT BLANK
Tridair Products 24
ALCOA Fastening Systems products are available from MARYLAND METRICS P.O Box 261 Owings Mills, MD 21117 USA
Maryland Metrics ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 email: sales@mdmetric.com web: http://mdmetric.com
Trang 29How To Order: Standard Material and Finish: 303 CRES (passivated) Has no identifying marks on insert n Order by part numbers
tabulated unless special finish, length or material is required In this case, use the ordering code below
n KEES: 302 corrosion resistant steel This ordering code may be used for all inserts in this section except the
KNMF Series Inserts on Page 28 which are supplied in Carbon Steel only
Miniature Insert Series:
Tridair Products 25
Tridair’s full line of Metric KEENSERTS Inserts are used in the same
way and have the same design features as the General Purpose
Inserts shown in this catalog
SPECIFICATIONS:
All dimensions are in millimeters
Shear engagement area dimensions in MM2
Other materials available upon request
Other materials available upon request.Threads are manufactured to
METRIC INTERNAL THREAD LOCK
(if required)
INTERNAL THREAD IN MILLIMETERS
THREAD PITCH IN MILLIMETERS
LENGTH IN MILLIMETER INCREMENTS.
(Used ONLY if length required is other than standard lengths.)
Lightweight and Heavy Duty Series:
KNHML 8x1.25 T 20 SP
BASIC SERIES METRIC HEAVY DUTY SERIES
INTERNAL THREAD LOCK
(Used ONLY if finish required is other than standard.)
SP = Silver Plate per QQ-S-365
SX = Cad Plate per QQ-P-416 Type I CL.3
SY = Cad Plate per QQ-P-416 Type II CL.3
SZ = Cad Plate per QQ-P-416 Type II CL.2
T = A286 CRES (passivated) identified on top of insert (TYP.) by one dash mark.
BR = Bronze, completely non-magnetic inserts (cad plated per QQ-P-416 TYPE II CL.3)
Thinwall & Heavy Duty
INDEX How To Order Miniature Series Inserts
Heavy Duty Series Inserts
PAGE NO.
Lightweight Series Inserts
25
26 27 26
Trang 30ATADG
LANETNIDARTSALCH5
DARTLANETX
L5
PTLIR.AID
KNIS'C.AID5.+0.-
PTDAR
LOTTRAREMU
LIRE
ZIShSALC
RAHS.GAGE
EZIShSALC
.NIMHTP
4.0x
4.0x2LMC
5.0x5
5.0x5.2LMC
5.0x
5.0x3LMC
7.0x
7.0x4LMC
EXTERNAL THREAD FURNISHED
WITH 2 LOCKING KEES.
STANDARD MATERIALS: Insert: 303 CRES (passivated) KEES: 302 CRES
See “How To Order,” page 25 for more information.
INSTALLATION TAP-DRILL TOLERANCE 2.0 TO 5.5= -.025 +.08
Lightweight
Inserts
.ONTR
ATA
GNIK
LARTNIDEHTSALCH5
DEHTLARTX
L3.0
PTLIR.AID
KIS'C.AID5.+0.-
PTDEH
LOTTRPRBMU
LIRE
ZIShSALC
.RES.GAGN
EZISH6SALC
.NIMHTP
8.0
5
M
N
8.05
0.48
.05M
5.0
5
M
N
5.05
5.05M
0.1
6
M
N
0.16
5.4
0.16M
5.0
6
M
N
5.06
5.06LM
5.1
8
M
N
5.18
5.18LM
0.1
8
M
N
0.18
0.18M
5.10
M
N
5.10
5.10LM
5.1
0
M
N
5.10
5.10LM
5.1
2
M
N
5.12
5.12LM
5.1
2
M
N
5.12
5.12LM
STANDARD MATERIALS: Insert: 303 CRES (passivated) KEES: 302 CRES See “How To Order,” Page 25 for more information.
INSERTS WITH INTERNAL THREAD SIZES OF KNM 6 AND UNDER ARE FURNISHED WITH 2 LOCKING KEES, KNM 8 AND ABOVE SIZES ARE FURNISHED WITH 4 LOCKING KEES.
INSTALLATION TAP-DRILL TOLERANCE
4.0 TO 12.70= -.025 +.100
ABOVE 12.70 = -.025 + 130
Tridair Products 26
ALCOA Fastening Systems products are available from MARYLAND METRICS P.O Box 261 Owings Mills, MD 21117 USA
Maryland Metrics ph: (410)358-3130 (800)638-1830 fx: (410)358-3142 (800)872-9329 email: sales@mdmetric.com web: http://mdmetric.com