Bauer Process purpose and target: Precaution for the avoidance of environmentalrelevant emergencies by materials Interfaces Processes, Discussions measure monitoring/characteristic numb
Trang 1Process owner: Hr Bauer
Process purpose and
target:
Precaution for the avoidance of environmentalrelevant emergencies by materials
Interfaces
Processes,
Discussions
measure monitoring/characteristic numbers
Quality:
Environment Number of materially caused emergencies
Regarding the danger potential of materials three groups are differentiated:
1 Fixed materials
Materials, which are in the factory area are chemically to a large extent Due to our used raw materials above all materials with small grain size are of importance for the evaluation of the danger potential With these materials the danger of a dust
explosion exists with appropriate distribution in air.In this case appropriate ignition
sources are to be excluded and therefore these areas are to be defined as EX zones
Trang 22 Liquid substances
Basically the danger of seeping exists with liquid substances In case the used containers are leaky, a second container is intended, which can take up the
escaping liquid Suitable methods are double coat containers and catch pans
To avoid the sewers from getting dirty in the factory area, slots with oil separators are provided, within the endangered areas For the protection of the public duct system all factory channels are equipped with slidegate valves, which can be closed in an emergency For burying small quantities of liquids suitable oil binders are available in the appropriate areas
3 Gaseous materials
3.1 gases, which are set free by substances with low steam pressure: Solids,
however above all liquids, can set free gases Basically therefore all materials with low steam pressure in closed containers must be kept In production departments, in which free combustible gases can be counted, appropriate preventive measures are
to be arranged for the avoidance from fire-energy to meet (ex zones)
.3.2 natural gas: In the factory area existing gas lines are to be provided with difficult
to enter zones with gas alarm units
3.3: compressed gases in bottles, tanks:
With compressed gases an additional danger exists, apart from the danger by the gas, by occurring pressure
Compressed gases reservoirs, gas bottles and tanks are to be operated therefore only by trained personnel
For our fire precaution the following mechanics are included:
BMA controlled gate closing magnets
Trang 3Fire compartment formation
Applicable documents
M06.01.01 in-plant feed of materials
M06.01.02 storage of water-endangering materials
M06.01.03 filling of tanks
Trang 4Doppelmantel-Auffangwannen Catchtank
Erdung Feste Stoffe
Flüssige Stoffe
Gasförmige Stoffe
Kompromierte Gase
in Flaschen Erdgas
durch Substanzen mit niedrigem Dampfdruck
Abdeckung
Stoffe
Einhaltung, Überprüfung der gesetzl Vorgaben
EX-Zonen
EX-Zonen, Explosimeter Gasmelder
Maßnahmen
B r a n d v o r s o r g e
Trang 53 Gasförmige Stoffe
3.1 Gase, welche durch Substanzen mit niedrigem Dampfdruck freigesetzt werden:
Feststoffe, vor allem aber Flüssigkeiten, können Gase freisetzten Grundsätzlich müssen daher alle Stoffe mit niedrigen Dampfdruck in geschlossenen Behältern aufbewahrt werden In Produktionsbereichen, in denen mit freien brennbaren Gasen
zu rechnen ist, sind entsprechende Schutzmaßnahmen zur Vermeidung von Zündenergien zu treffen (EX –Zonen)
3.2 Erdgas:
Auf dem Werksgelände bestehende Gasleitungen sind in schlecht zu gängigen Bereichen mit Gasmelder zu versehen
3.3 Komprimierte Gase in Flaschen, Tanks:
Bei komprimierten Gasen besteht neben der Gefahr durch das Gas, eine zusätzliche Gefahr durch auftretende Druck Druckgasbehälter, Gasflaschen und Tanks sind daher nur von geschulten Personal zu bedienen
Brandvorsorge
Zu unserer Brandvorsorge zählen folgende Einrichtungen:
BMA- gesteuerte Torschließmagnete
Akustische Warneinrichtungen
Automatische Alarmweiterleitung der BMA an die Feuerwehr Wels
Feuerlöscher
Sprinkleranlage
Brandrauchentlüftung
Brandabschnittsbildung
Mitgeltende Unterlagen
M06.01.01 Innerbetrieblicher Transport von Stoffen
M06.01.02 Lagerung wassergefährdender Stoffe
M06.01.03 Befüllung von Tanks