Hemedinger Process purpose and target: Derivative of products of standard products in accordance with the customer requirements New development of products in accordance with the market
Trang 1Process owner: Hr Ing Schlager, Hr DI Steiner, Hr Ing Hemedinger Process purpose and
target:
Derivative of products of standard products in accordance with the customer requirements New development of products in accordance with the market requirements
Interfaces
M07 – Improvement
M02- responsibility of
Management
General demand for market or development specification
monitoring/characteristic numbers
average turn-around time of laboratory jobs
flow/process documentation/competence
Trang 2D o c u m e n t s
L a b j o u r n a l
P r o j e c t o r d e r
D e v e l o p m e n t
D e v e l o p m e n t
D e v e l o p m e n t
R & D - M a n a g e m e n t
D e v e l o p m e n t
D e v e l o p m e n t
L a b j o u r n a l
M i n u t e s
Q u a r t e r l y i n f o r m a t i o n
Q - M e e t i n g
M i n u t e s
Q - M e e t i n g
B a t c h i n f o r m a t i o n
C o p y o f f o r m u l a t i o n
d a t a b a s e
A d j u s t a c c o r d i n g t o
e x s i s t i n g f o r m u l a t i o n
I n p u t o f f o r m u l a t i o n ( S 0 7 )
C l o s e l a b o r d e r
C r e a t e a p r o j e c t d e s c r i p t i o n
D e v e l o p m e n t
P r o d u c t i o n h a n d o v e r
V e r i f i c a t i o n i n h o u s e
V a l i d a t i o n w i t h t h e
c u s t o m e r
F i n a l d o c u m e n t a t i o n
A
A
B
B D o c u m e n t s
V i s i t r e p o r t
Q - M e e t i n g
D e v e l o p m e n t +
P r o d u c t i o n
D e v e l o p m e n t
F i n a l d o c u m e n t
Q - M e e t i n g
R 0 6
C r e a t o r
M 0 7
M 0 2
F o r m u l a t i o n
L a b o r d e r
S a m p l e
D e v e l o p m e n t
D e v e l o p m e n t
Trang 3Derivative from a standard product
Under it we understand the co-ordinating / Matches of a colour, to a surface, a gloss degree, etc - It is therefore no development in the sense of a new development and
is therefore classiefied as short term Due to the secured starting point the job can be done without the verification and validating Entire handling and documentation is made through the laboratory order and the laboratory
General New Development
Creation of a project job
Starting point for all development activities, which we undertake, is the complete and accurate entry of the request to the desired product in the project job The project job must contain the trip, the project responsible person and the type of the report putting (discussion, in writing ) of the request apart from a specification to the product also The job is to be approved from the R&D line to Possible smaller projects are defined and coordinated by the project manager within own responsibility
Request environmental protection
at the time of the execution of development projects we have to look after the
environment-friendliness of the assigned materials, dangerous materials and
production procedure
The following general specifications apply:
Choice of materials:
- Avoiding dangerous materials
-Reduction of material variety
-Application of materials with high order for quantity reduction
- considering of recycling possibilities or abilities
-Raw material extraction
Environnemental endangerment:
-Max work station concentration (MAK)
-Technical arranging concentration (TRK)
-Water endangerment classes (WGK)
-Regulation of combustible liquids (VbF)
Trang 4-Optimization of the efficiency
-Energy-saving and arrears-poor manufacturing
-Utilization of manufacturing arrears
Development activity
Appropriate recordings (e.g laboratory journal, sheet metals ) are to be led over the progress of the development The report should be executed according to the development project job and accordingly be documented In the course of the entire documentation it is to be made certain that this is archived chronologically and
collected For long-term developments the reports can be summarized also in a
quarter report with smaller projects
Transition into production
The transition is executed in co-operation with development and production It serves the purpose to determine, whether the planned product can be manufactured, checked, packed and supplied with the intended prescription in agreement with the determined quality and cost targets For this production attempt a prescription must
be present in accordance with S 07
Validating in co-operation with the customer
After successful pilot lot attempt in production the product must additionally be checked again for its conformity (request from product requirement specifications, development project job) with the processing plant/customer Only after the successful check the development project job can be finished and a series release can be given
Trang 5Final report
After successful transfer of the development into series production the result of the development is to be again represented in a final report collected This report has to contain a short summary and an exact documentation of the final result of the
development activity, including the environmental relevant measures
Development modifications
Modifications of the pre-set values or targets are to be kept in writing in addition to the development project job and all places involved have to be informed about it immediately The modifications must be approved similarly to the project job by the R&D line Reasons for such modifications can be shifts of the customer's requests, the raw material qualities, development results a.s.o
General remarks
Possible samples which were transferred by the customer as colour/effect collecting mains and which are to be reclaimed by the customer, must be treated carefully and have to be sent by post office or messenger service to the customer immediately after termination of the job
Applicable documents
Tiger Cockpit
M 08.02 –testing instructions
S 07 – Prescription maintenance