Tài liêu về CNC
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Changes for the Better
NUMERICAL CONTROL SYSTEM
GENERAL CATALOG
MITSUBISHI CNC
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The fusion of state-of-the-art RISC-CPU and high-performance ASIC pushes CNC basic lu nusaayơnn
performance to dynamic new heights Besides adding conventional high-speed serial
commurications to communications between ©CNC drive components, the 700/70 Series
mobilizes an optical servo network to realize super-high speed
High-grade machining is generated through SSS (Super Smooth Surface) control for high-
precision die processing, OMR (Optimum Machine Response) control reaching beyond mere
motor control to the monitoring of machine end position, and other superb functions
Information-system networks (Ethernet), control networks (FL-net, MELSECNET/10), FA field
networks (CC-Link, DeviceNet, AS-l) and other impressive network functions deploy strong
support for line computerization
With the new 700 Series, the display design has been revamped with a stress on sheer
operational ease With the line compatible C6/C64, the network-compatible graphic opera-
tions terminal realizes shared use of the machine operation panel and NC operation, supply-
ing an operating environment with optimum comfort Backed by a wide range of customized
functions, the series also lends a firm hand to efforts by machinery manufacturers to take the
lead in the field
In addition to major improvements in the basic performance of the servo spindle drive sys-
tem, which realizes high speed, precision and grade, linear servo motors, direct-drive motors,
high-efficiency spindle motors and other systems forge the way to even higher levels of
performance
Peal X2
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The New Standard for Mitsubishi CNC, Steeped in Speed and Accuracy
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Enhanced Machining Accuracy and Reduced
Tact Time
Minimum command unit 0.142m, minimum internal interpola-
tion operation unit 0.01 4m — the keys to smooth, high- accu-
racy machining
- The spindle/servo control is equipped with high-speed com-
pensating function for tracking errors This allows higher
speed and higher accuracy in machining, such as tapping
| The high-speed PLC engine enhances the operation speed,
contributing to reduced cycle time
Comfortable and Advanced Operation Contributing
to Reduced Setup Time
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' Pop-up screens to liberate operators from screen hierarchy,
teamed with handy operation, program and alarm guidance
| Ethernet is standard, simplifying program management
with PC networking
‘Compact flash memory at the display front, streamlining large
NC program storage and maintenance data management
‘Simple programming functions, NAVI MILL and NAVI LATHE,
are equipped as standard
Moving Up to Compact Size
' Display and CNC PCB integrated for compact dimensions,
control panel downsizing
| High-visibility TFT color LCD is adopted, selectable from
8.4-inch or 10.4-inch model
Main Specifications
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Servo amp Spindle amp
NC command
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Direct correction of synchronization deviation
—
G code guidance screen
MITSUBISHI
The Newest RISC-CPU Provides the Most Advanced
Complete Nano-Control
| The state-of-the-art RISC-CPU and the high-speed optical servo network enable high-speed high-accuracy control, nano-control and 5-axis machining
' Extension units allow for easy addition of functions
|The ultra-high-speed PLC engine significantly reduces
cycle time
High-Accuracy Machining under Complete Nano-Control
' The ultra-high-quality machining is achieved by the com-
bination of complete nano-control, which performs all pro- cessing from NC computation to servo control processing
in nano-units; cutting-edge SSS (Super Smooth Surface) control; and OMR control
| The key to high-speed, high-accuracy machining at a speed
of 135,000 blocks per minute
Comfortable Operability Contributing to Dramatically Reduced Setup Time
| The redesigned NC display screen provides powerful
support to simplify all processes from setup to operation
The display also provides a 3-D machining program check
screen and shows machining status visually
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Machining program 995 996 997 998 999 1,000 1,001 1,002 7,003 1,004 1,005
Interpolation path under nanometer control
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Setup screen
Model name Milling system Lathe system
Type B Type A Type B Type A Max no of axes 9 11 9 11
| (NC axes+PLC axes +spindles)
S Max no of PLC axes 4 4 4 4
Max no of simultaneous contour control axes 4 4 4 4
Max no of part-systems 1 1 1 2
Least programmable increment 0.1m
Max program storage capacity 600m
Max PLC program storage capacity 20000 steps | 32000 steps | 20000 steps 32000 steps
HMI customization NC Designer
Edit screen Main Specifications
Milling system Lathe system
Model name 720M 730M 750M 720L 730L 750L
Max no of axes
@ | (NC axes+PLC axes + spindles) 12 16 12 16
8 | Max no of simultaneous contour control axes 4 8 4 8
No of auxiliary axes (MR-J2-CT) 4 6 4 6 Max no of part-systems 1 2 2 4 Least programmable increment 0.1m inm 0.1m inm High-speed high-accuracy control 16.8 135 —
(fine segment feed rate [m/min]) Die/Mold machining — SSS control —
Communication terminal 8.4” color LCD, 10.4” color LCD (standard type, advanced-function type) Max program storage capacity 600m | 5120m | 600m 5120m Max PLC program storage capacity 42000 steps
HMI customization NC Designer
*This table lists maximum specifications including the options *Please refer to the separate specification list for detailed specifications
*This table lists maximum specifications including the options *Please refer to the separate specification list for detailed specifications.
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60S series
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- The 64-bit CPU and high-speed processor
for PLC, incorporated as standard, enable
excellent basic performance
| The world’s 13 major languages suppor-
ted
' High-quality die/mold machining is ach-
ieved with spline interpolation and SSS
control
| Compound machine is supported by sub-
stantial multi-part-system control functions
including synchronization between part-
systems, cross machining command, syn-
chronization and milling interpolation
Main Specifications
64ASM| 64SM | 65SM | 66SM |64ASL| 64SL | 65SL | 66SL
Max no of axes (NC axes+PLC axes+ spindles) 5 7 5 7
| Max no of NC axes
Max no of simultaneous contour control axes 4 | 6
7
4
No of auxiliary axes (MR-J2-CT)
Max no of part-systems
Least programmable increment 0.1m 01m | 0.01m
High-speed high-accuracy control (fine segment feed rate [m/min.]) 16 33 67 —
Die/Mold machining SSS conirol =
Communication terminal Monochrome CRT (9”), Monochrome LCD (7.2”, 10.4”), Color LCD (8.4”, 10.4”)
Max PLC program storage capacity 32000 steps HMI customization APLC
*This table lists maximum specifications including the options
*Please refer to the separate specification list for detailed specifications
E60/E68 series
‘The global model supporting Chinese Main Specifications
(Simplified and Traditional) and English M Milling system Lathe system
odel name E60M E68M E60L E68L
| The 64-bit CPU enriches the basic perfor-
Max no of axes 5 8
convert between milling and lathe systems 2š DU SIIE)NIE2ĐIEUS-, 1 2 1 2
aintainabilily 1s IMprove wi € Dalc Max no of simultaneous contour control axes 3 4 3 4
i NC program stored in commercial memory Least programmable increment 1m 0.1m 1m 0.1m
cards can be run in memory mode (E68M Communication terminal ÿ mọnodrone T | 8.4” color TFT | Anonodrore CRT | 4 color TET
7.2” monochrome LCD 7.2” monochrome LCD only) Max program storage capacity 600m
Max PLC program storage capacity 4000 steps | 16000 steps | 4000 steps | 16000 steps
HMI customization Only possible with initial screen
*This table lists maximum specifications including the options
*Please refer to the separate specification list for detailed specifications
C1-121-[ 1-12 f=l:
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Graphic operation terminal (GOT1000)
' Versatile model lineup, to meet needs ranging from dedicated
machines to flexible transfer lines (FTL)
' Rich network functions, in strong support of line configuration
Information network system: Ethernet (EZSocket)
Control system network: MELSECNET/10, FL-NET Wiring-saving network: CC-Link, DeviceNet, AS-i
! Network response display terminal (GOT1000), for shared use of NC operation and machine operation panel
! Write function while running multi-programs, instruction ex- pansion and other built-in PLC enhancements-reducing
electrical design man hours and slashing line launch total lead time
GOT1000 screen (example)
Main Specifications
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C6/C64 control unit
C6L | C6T |C64M | C64L | C64T
° Max no of axes 7 7 14
8 | (NC axes+PLC axes+spindles+auxiliary axes)
sã Max no of NC axes 4 | 2 | 14 | 12 | 14
Max no of simultaneous contour control axes 2 4 | 2 Max no of part-systems 2 3 | 7 Least programmable increment 0.1m
Monochrome CRT (9”),
su - Monochrome LCD (7.2”, 10.4”)
Windows PC (outside PC)
Max program storage capacity 600m Max PLC program storage capacity 32000 steps HMI customization GT Designer
*This table lists maximum specifications including the options
*Please refer to the separate specification list for detailed specifications
Information network
MELSECNET/10, FL-NET
C6/C64 PLC
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FA field network
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Industrial Robots
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High-Performance Servo/ Spindle Drive MDS-D/DH series (supported by 700/70 series)
š The basic performance is improved with the fastest current control cycle (High-gain control II) Combined with the high-
speed servo motor and high-accuracy encoder, the total drive performance is significantly improved
| High-speed optical communications enable faster position interpolation cycle and synchronization between drives, which
contributes to further high-speed high-accuracy machining
| High-efficiency fin and low-loss power module enable the downsizing of the unit, which leads to the reduction in size of
control panels
Servo/ Spindle Drive MDS-D-SVJ3/SPJ3 series (supported by 700/70 series)
! Ultra-compact drive unit, which has built-in power supply, contributes to the reduction in size of control panels
| High-speed optical communications enable faster position interpolation cycle and synchronization between drives, which
contributes to further high-speed high-accuracy control
| High-efficiency fin and low-loss power module enable the downsizing of the unit, which leads to the reduction in size of
control panels
Servo/ Spindle Drive MDS-C1/CH series (supported by 60S, C6/C64 series)
| High-speed high-accuracy machining is supported by high-speed current control (High-gain control I)
' Downsizing is realized by adopting high-efficiency spiral fin and low-loss power module
| Offering full lineup in both 200V and 400V power source to support all the users in the world
š The machine-end detector and linear-scale interface are equipped as standard (V2/V2)
Small-Capacity, Compact Servo/ Spindle Drive MDS-B-SVJ2/SPJ2 series (supported by E60/E68, 60S, C6/C64 series)
| Ultra-compact drive unit, which has built-in power supply, contributes to the reduction in size of control panels
e The height is 168mm for 0.1 to 2kW servo and 0.2 to 3.7kW spindle units
e The height is 250mm for 5.5 to 7.5kW spindle units
se The height is 380mm for 11kW spindle unit
- Smooth high-gain (SHG) control contributes to high-speed high-accuracy machining
High Cost-Performance Servo Drive MDS-R series (supported by E60/E68)
' Excellent cost-performance is achieved by adopting resistance regeneration type and 2-axis-integrated servo drive
' High-speed current control (High-gain control I) and Smooth high-gain (SHG) control contribute to high-speed high-accuracy
machining
HF series (supported by MDS-D/DH, MDS-R series)
| Medium-inertia, high-accuracy and high-speed servo motor
| Accuracy of a high-inertia machine ensured
Optimal for a machine with high acceleration
|, Lineup: 0.5 to 9kW (for MDS-D/DH only)
|, Maximum rotation speed: 4,000r/min, 5,000r/min (for MDS-D/DH only)
| Adaptable to both the standard detector at 1 mil- lion P/rev and high-accuracy detector at 16 million P/rev (for MDS-D/DH only)
Note that the lineup is from 0.4 to 3.5kW, the maximum rotation speed is 3,000r/min and only 130,000 P/rev detector is available when combined with MDS-R
HC series (supported by MDS-C1/CH, MDS-B-SVJ2 series)
! Medium-inertia and high-accuracy servo motor
| Optimal for ensuring the accuracy of a machine with high-inertia
Lineup: 0.5 to 11kW (for MDS-C1/CH only)
| Maximum rotation speed: 3,000r/min
| Adaptable to both standard detector at 0.1 million P/rev and high-accuracy detector at 1 million P/rev (for MDS-C1/CH only)
( Note that the lineup is from 0.5 to 2kW and only 0.1 million P/rev
detector is available when combined with MDS-B-SVJ2 When combined with MDS-R, the lineup is limited from 0.5 up to 3.5kW
Linear servo motor LM-F series
| Optimized magnetic circuit and improved motor material has realised bigger maximum thrust, lower heat generation and lower cogging, which contributes to machine tools to have higher speed and higher accuracy
In addition, downsizing of the
of dustproof and oil proof has increased
| Lineup:Maximum thrust: 1800 to 18000N Maximum speed: 2m/s (120m/min)
High-efficiency spindle motor
HF-KP series (supported by MDS-D, MDS-D-SVJ3 series)
| Small-capacity and low-inertia servo motor
| Optimal for an auxiliary axis requiring
| Maximum rotation speed: 6,000r/min —y
(| Detector at 0.2 million P/rev is 35
HC-R series (supported by MDS-C1, MDS-B-SVJ2 series)
| Ultra-low-inertia servo motor
| Optimal for a machine with high acceleration
Lineup: 1 to 5kW (for MDS-C1/CH only)
| Maximum rotation speed: 3,000r/min
| Adaptable to both standard detector at 0.1 million P/rev and high-accuracy detector at
1 million P/rev (for MDS-C1/CH only)
million P/rev detector is available when combined with MDS-B-SVJ2
Direct drive servo motor TM-RB series
| Combination of high torque DD motor and high-gain control will enable quick acceleration and positioning, and smooth rotation
| Best for rotary axis for table or spindle head
| Compared with our conventional rotary axis with deceleration gear, our DD motor
free as it won’t have friction or backlash
| Lineup: Maximum torque: 700 to 3000N-m
Hollow shaft spindle motor, hollow shaft liquid-cooling spindle motor
|| We offer you a broad lineup such as standard series, high-speed series and wide-range rated output series
to support various types of machine tools
| Lineup:
Small capacity and compact:
SJ-P/PF/PL series: 0.2 to 11kW Middle to large capacity:
SJ-V series: 2.2 to 55kW High-speed:
SJ-V-Z series: 2.2 to 22kW Wide-range rated output:
SJ-V series: 5.5 to 22kW
Built-in spindle motor
| Higher efficiency at high speed is realized to widely reduce the loss
| Downsized stator coil-end realizes the shorter overall motor length
| Up to 70,000[r/min] of the speed
is supported
| We have lineups to support center-through coolant, hollow shaft spindle motors (SJ-VS series) and hollow shaft liquid-cooling spindle motors (SJ-VRS series)
| As for air-cooling model (SJ-VS series),
we have an integrated-fan type downsized by changing cooling fan’s location, and a separated-fan type (with distance block)
IPM spindle motor
! To support demands for downsizing and higher efficiency, IPM method is introduced for further energy saving
| Reduced acceleration/deceleration time contributes to shortening cycle time.
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Screen drawing tool that runs on Windows
NC Designer (supported by 700/70 series)
=By combining ready-made standard parts, you can create custom
screens with no need for special programming
' Macro functions can be used to describe individual parts processing
| C-language libraries provide powerful support for the development of
more advanced screens
| The ability to display original customized screens developed by the
customer, in addition to the 700 series standard screens
Programming tool that runs on Windows®
GX Developer (supported by shared use on all types)
if N MELSOFT
NC customized screen (example)
| The MELSEC programming tool, offering a
wide array of functions and easy use, al-
lows for convenient program design and
debugging Linking with a simulator or
other utility allows for the efficient creation
of desired programs
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EZSocket Communication Middleware (supported by 700/70 series, C6/C64 series)
| EZSocket is FA communication middleware designed to maximize
the effectiveness of Mitsubishi FA equipment Mitsubishi Electric
has joined hands with a solution provider specializing in informa-
tion technology in order to respond flexibly to diverse customer
needs
Example of production control system
Database
Solution provider
EZSocket
—
Machine operation history Ethernet
Program history management
DNC operation
management Parts machining history m:
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Turkey Service Center
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SOUTH AMERICA FA Center
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Trang 7management system ISO 14001 and Quality assurance management system ISO 9001
&_14001_* vV
051
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A Safety Warning
To ensure proper use of the products listed in this catalog, please be sure to read the instruction manual prior to use
aa MITSUBISHI ELECTRIC CORPORATION
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
Revised publication, effective Mar 2007 Supersending publication K-K02-5-C7021-G Dec 2006 Specifications subject to change without notice K-K02-5-C7021-H NA0703 Printed in Japan (MDOC)