Máy xúc lất HuynDai HL760 - Chapter 2

Shop manual máy xúc lất HuynDai HL760 Phần hệ thống điện

1 3 5

CN-5 SPEED SENSOR_24V SPEED SENSOR_EF4(2) TURBIN PICK-UP SENSER ENGINE PICK-UP SENSOR

7 TURBIN PICK-UP SENSER

8 INTER GEAR PICK-UP SENSOR

9 INTER GEAR PICK-UP SENSOR

10 PRO-PORTIONAL VALVE 11

GEAR BOX TEMP(COM)

SPEED SENSOR_VMG2 ENGINE PICK-UP SENSOR

13

FILTER RESTRICTION 14

TEMP CONVERTER 15

GEAR BOX TEMP 16

GEAR BOX VPS1(+) 17

GEAR BOX - Y6 18

GEAR BOX - Y5 19

GEAR BOX - Y4 20

GEAR BOX - Y3 21

GEAR BOX - Y2 22

GEAR BOX - Y1

23 NC

24 FUSIBLE LINK 1

25 FUSIBLE LINK 2

26 FUSIBLE LINK 2

27 FUSIBLE LINK 2

28 FUSIBLE LINK 2

29 PILOT CUT-OFF

30 PARKING 31 BATTERY RELAY(DO-1)

42 FUEL WARMER

34 NC

35 NC

32 NC 37 39 41 43 45 47

1 3 5

CN-6 NC NC NC

7 ECM-J1939+

8

ECM-J1939-9 ECM-J1939 SHIELD

10 ECM-AIR HEATER OUT

11 ECM-AIR HEATER RETURN

12 PRE-HEAT RELAY

NC NC

ECM POWER IG 14

HORN 15

BRAKE PEDAL_CLUCH CUTOFF_GND

16

SHIELD

17 START RELAY 19 NC

21 BOOM UP PR SENSOR

22 BOOM DOWN PR SENSOR

23 FAN SPEED SENSOR 24 REAR LAMP

25 DIFF LOCK SOL 26 STOP LAMP 27 BACK BUZZER

28 HEAD LIGHT LOW

29 FAN REVERSAL SOL CONTORL

30 FAN REVERSAL SOL _24V

31 REAR COMBI_ILLUMINATION

32 REAR COMBI_ILLUMINATION

37 DIFFERENTIAL SHIFT PR SENSOR

34 TUN LAMP_RH

35 TUN LAMP_LH 36 33

38 39

41

AC R/DRY

42

AC COMP

43

AC R/DRY

44

STEERING PUMP PS 45

MAIN PUMP PS

46 SEERING PUMP RELAY 47 SEERING PUMP RELAY 48 REF POWER 5V 49 BOOM POSITION SENSOR

50 52 FAN PROPORTIONAL VALVE

54 FAN PROPORTIONAL VALVE

55 NC

57 GROUND_MCU

58 HYD TEMP SENSER

59 AIR CLEANER SWITCH

60 FUEL SENDER

BEACON WORK LAMP_REAR HEAD LAMP HORN/CONVERTER MIRROR, FUEL WARMER

SEAT HEAT/AIR-RIDE WIPER JOYSTICK-DETENT FAN REVERSE, ATT JOYSTIC_SWITCH

20A 30A 10A10A 10A 15A TURN LAMP START KEY SWITCH ECM 24V BATTERY AIR-CON/HEATER 2 NC_SPARE 10A

20A 30A 10A 10A 10A

NC_SPARE 30A ECM_IG MCU TCU CLUSTER CASSETTE JOYSTICK STEER ILLUMINATION 1 ILLUMINATION 2

CAN BUS

SAFETY RELAY FUEL WARMER RELAY PRE-HEAT RELAY NEUTRAL

RELAY ECM POWER

RELAY POWER RELAY

CS-80

STOP LAMP RELAY BACK-UP RELAY

HEAD LIGHT HI ECM BATTERY 24V

WORK

LAMP

FRONT

WORK

LAMP

AC

RELAY

1

3

CN-244A

PTC

25B CN-245 5L

AC SYSTEM GND

AC 24V REVERSE FAN SIGNAL

AC CONTROLLER B+

ILLUMINATION

AC OPERATE SIGNAL

BLOWER RELAY

CN-11 1 2

8 5 4

6

AC COMP

8 41

9 51 13 18 6 15 1721 23 25 33 35 31 30 28

WIPER MOTOR-LOW WIPER RY_LOW WIPER SW_HIRS232 RX 2-MONITOR NC MIRROR HEATED SHIFT LEVER_IG LAMP-JOYSTICK STRTCU_ED6-NEU TCU_ED4-FWD.SHIFT LEVER_KD TCU_ED2 GROUNDGROUNDMAIN SWITCH_ILL MAIN SWITCH_ILLHORN RYMULTI_HEAD LAMP_LOW FLASHER_LGROUND_SHIELDCAN2 LOW MCU_INTMCU & WASHERNCFUSE BOXWORK LAMP SWITCH RH TURN

RIDE-CONTROL SPEED

ATT LOCK SOL ATT UNLOCK SOL ALTERNATOR I

BUCKET POSITION SENSOR

HORN

RELAY

EMERGENCY

STEER

RELAY

Lo

M 5

E

Pf2 CN-102 1 3 5 A

CN-7

2

1 4

6

5 8 10 12 13 14

CASSETTE_ILLUMINATION

CASSETTE_IG

CASSETTE/ROOM LAMP

NC REVERCE SW_RETURN

REVERCE SW_ON

REVERCE SW_AUTO

NC BOOM POSITION SELECT

BUCKET POSITION SLCT

SWITCH ATT COM

SWITCH ATT LOCK

SWITCH ATT UNLOCK

MIRROR HEAT

WORK LAMP REAR

WORK LAMP FRONT

WORK LAMP FRONT 2

3 5 6 9 1

10 12 14 15 NC

WIPER SWITCH

WIPER SWITCH

SEAT HEAT SWITCH

MIRROR HEAT SWITCH

NC BEACON LAMP

NC CN-9

1 3 5 7

Power(-)Power(+)CAN_H CAN_ShieldInput_3 Valve_Power

8 6

19 2 410 7 1112 24V(DETEND)24V(HANDLE)REV NEUTRALJOYSTICK SELECT KICK DOWNBOOM DOWN(-) BOOM UP(-) HORN SWITCH

SENSOR_STOP LAMP NC PTC POWER_BATTERY RELAY

NC

2 3 CN-138 GND 12V 24V 24V

DC/DC CONVERTER

2 CN-139

12V SOCKET

CIGAR

CL-2

DIFF

LOCK RELAY

EMERGENCY TEST SW

CS-2

START KEY SWITCH

ECONO MODE SWITCH

BUZZER

EARTH

SENSOR_24V

RIDE CONTORL SOL

NC

PRO-PORTIONAL VALVE

BRAKE OIL PRESSURE SENSING PARK BRAKE PRESSURE SENSING CLUTCHBRAKE PEDALSENSING

JUMP WIRE-JOYSTICK PRESSURE SENSOR_JOYSTICK

PTC POWER

FAN SPEED SENSOR

10A 10A 10A 5A 5A

-REAR

WIPER

SEAT

HEATER

WITH SWITCH

HARNESS DASH BOARD

-JOYSTIC STTERING

-JOYSTICK LEVER

140 141 130 131

120 131

131 141

160

150 154 184

187 160A 170 200

202 103 112 113

170E

120 140 180

190 200 190B 311

307 310

315

300 360 390

240 390A 390

210 260 280 260 220

210 220

381 350

211 404

390

394

237 242 373 372

307 311 314 251A 214 303 305A

305 335

290 293

230 235 237

300B 333 332

390A

390A 405

251

300A 335 333 290A 254

254 251

242 230A 230

211 211 210A

405A

440 448 450

449 447 364 366

531 531 534 531

570B

488 492

462 440A

505 621

422 535

470 488 492

560 630

590

460

501

144 144 134 134

460 440D 440A

462 462

425 426

421 620 530B 550

538A 570

538 539

500 530 610 650 620 550D 550C 550B 590 470

422 420 421

590 791

114

G22C

740 690

875 860 850 895 865 890

700 675

830 810B 825 810A 820 845

746 740 661 715 710 690A 721 730

993C 995C

810 810A 810B 840 850

855 865 875 885

800 570A 993 995671

754 261

743 740

730 690A

690C 770 772

725

114A

3.0 5L 3.0 3.0 3.0 5Y 5W

G01D G01E

G01F G01G G02 G01

G08 G09

G11 G12 G13

G19 G20 G21 G22

G22 G22A G22B

371 372

242

CN-172 CN-171

270 G20 280 G20

13 BRAKE PEDAL_CLUCH CUTOFF_5V+

940

W G Br L Or RW LW WOr GrW B OrW

LOr YOr

RW L LOr Gr Br VW GOr WOr BW

Or W GW VW Y G B VW Br W G B WOr

L LOr

R L LW BrW BW GW VOr LOr BW WOr WOr RW BOr W Br

B Or Or G BGW ROr B B B G VW GOr YOr BrW YW VOr BrW LW GOr RW LOr VOr W G L Y

YOr V L ROr

G B RW GOr Y R Gr V Br G Br R YOr

R

LW YOr Or GOr

LOr BrW

Br B V WOr W YW ROr WOr BOr Gr R W V Or BrW LW OrW L G Or G B W B RW B WOr L OrW ROr Y VW GW 3L R Y W GrW LW 2LW RW WOr ROr YOr VW BrW LOr Gr OrW VOr YW

RW R RW GOr

BrW BW WOr

G Or B R

ROr B

B WOr

R RW B

B ROr B B YOr L BrW Gr V 2.0

Y L Br G RW

YOr LW Gr WOr RW GOr BOr LOr WOr BOr

L

RW W

W

1.25 1.25

1.25 BW

Br OrW RW G ROr V WOr

B Gr L RW GW B

B W Y GW B RW Y R Gr L BW V Gr R B W YW ROr

Y W L W G Or B GW B RW B RW R Or VW LW L Y GOr RW WOr Y G ROr Gr R RW ROr Y WOr GW R W2

GW Gr Y Gr BrOrBr VBrLWBrYOr YOr Or B Y WOr BrW Or B ROr LW ROr V GrW VOr YOr VOr YW B

B B B B

995 570

G01

WASHER PUMP CN-22 CN-103 G02B G02A

WIPER

HI

RELAY

WIPER

LOW

RELAY

311 310A 307 310 315 G01C

G W Y W Y R Br

R 436

300

CAN2 BUS

A C CN-244

DIAGNOSTIC

DIFF LOCK

SEAT

HEATER

WITHOUT

SWITCH

CN-156 CN-170 A

123 5 12

BATTERY(+)KEY IG(24V) SERIAL "1"_L(RX) GROUND GROUND

REMOTE MANAGEMENT UNIT

560 759 757

GW R WOr B

WOr R

CAN BUS

ELEC STEERING PUMP RELAY SPARE_HIGH SOURCE CLUTCH CUT OFF_SLT SIG

SPARE_D_IN_HIGH WIPER RYBUZZERSPEED PULSE_TCU ANTI-RESTART RELAY RIDE CONT ONRIDE CONT AUTO BRAKE OIL LOW PSPARKING OIL LOW PS FUEL SENDOR ALT LEVEL COOLING FAN EPPR+ AIR FILTER TACHO SENSOR(+)_REMOTE FAN SPARE_ENGINE COOLANT TEMP CAN2 LOW WIPER INT SIG AC CONDENSOR FAN SIGNAL SPARE_D_OUT_HIGH

FUEL WARMER BUCKET POSITION SENSOR COUNT_WEIGHT_SET SWITCH

SPARE_DIGITAL INPUT_LOW MECHANICAL ENGINE SELECT BATTERY POWER(+24V) SPARE_ENGINE SPEED SENSOR TM MODE SELECT SIG DIFFERTIAL LOCK PR SIGNAL AC COMP OFF SIG_REVERSE FAN SPARE_PR SIGNAL BOOM UP PR SNENSOR REF POWER +5V

BOOM DOWN PR SNENSOR REVERSE FAN CONTROL BOOM POSITION SENSOR DETENT CONTROL_BUCKETDETENT CONTROL_BOOM UPDETENT CONTROL_BOOM DOWN SPARE_SPEED PULSE ENGINE POWER MODE SELEET SPARE_HOUR METER SPARE-DIGITAL INPUT-LOWSPARE-DIGITAL INPUT-LOW BOOM POSITION SELECT SIGNAL PROGRAM DUMP RS-232(1) TX RS-232(2) TX

CAN(1)-H CAN_SHIELD(GROUND)

ELEC STEER PUMP PS +24V PRESSURE SNESOR SPARE_LOW_ENGINE OIL LOW

GND(MAIN) BUCKET POSITION SELECT SIGNAL SPARE-DIGITAL INPUT-HIGH

MCU

A13 B38 A33 B02 B07 B03 A32 A07 A04 B37 B39 B04B21A03B25 B36 B20 A36 B17 B24 A18 A23 B14 A35B15 A24 A26B40 A01 A11 A02 B08B19 A30 A29 B31B28 B32 B05B06A28 B33 B34A15 A27 A09 A10 A06

RW141

Or 233

358 RW

736 BOr 735 BW

735 655

656 W 655 B

2.0 0.85

0.85 2.0

WITHOUT PTC

PILOT-CUT-OFF

Or GrW

Br 217

R 216

1 3 3

CN-127C CN-127B

13 14 15 16 17 18 19 20

11 12

2.0

2.0 2.0

2.0 2.0

2.0 2.0

SERVICE TOLL CONNECTOR_MCU & CAN

CAN_Lo CAN2_Lo BATTERY(+)CAN_Hi CAN2_Hi MCU_RS232_TX

G Br

1 3 CN-127A

786 785 CN-127

WITH PTC

W 234

4

6 12 11

9 7 3 11 3 10

12 1

5

0 1 2 0,2

3 5 4

2

1 3

4

3 5 4

2

1 3

4

3 5 4

2

1 3

4

3 5 4

2

1 3

4

3 5 4

2

1 3

4

3 5 4

2

1 3

4

A C 2.5 4

V

A C A B

1 621 25 3 19 12 13 22

66 2368 41 42 62 4932 3946 55 63 6567 7 57 VM1-GND SDDK-DIAGNOSTIC NCED10-PARKING BRAKE SW(+) ED9 DIFF LOCK SWITCH CANF_H VGS-CAN SHIELD VPE1-CONTINUANCE 24VVPE2-CONTINUANCE 24V VMG1-SPEED PICK-UP COM EF1-SPEED PICK-UP ENG EF2-SPEED PICK-UP TURBINVPS1-GEAR BOX VPS1(+)EF3-SPEED PICK-UP GEAR EF4-SPEED SENSOR(SIG)VPS1-GEAR BOX VPS1(+) ER2-SENSOR TEMP CONVERTERAIP3-GEAR BOX Y3 ER1-GEAR BOX TEMPVMGA2-GEAR BOX TEMP(COM) AIP4-GEAR BOX Y4 AIP5-GEAR BOX Y5 ED1-SHIFT LEVER X1C-B1 ED2-SHIFT LEVER X1B-B2ED6-SHIFT LEVER X2D-NEUED7-SHIFT LEVER-X1D-KDADM2-JOYSTICK SELECT LAMP(-) ADM5-RY RIDE CONT.(-) CN-157 1518 29 36 4 43 31 4459 852

TCU

-24 38

14 33 35 47 50 54 60

17 10

M 1 M 1

3 7 12 1

4 8

10 9

12 11

6

2 3 5

1

5 3

4

CN-26 1

MIRROR

HEAT

TIMER

1 3 OUT GND IG 1 3 4 2 SW

FLASHER

UNIT GB85

3 7 12 1

4 8

10 9

12 11

30 87 87a

86

85 30

87a

CR-3 CR-55 CR-7

CR-2 CR-37

CR-4 CR-26

CS-79 CS-4 CN-125

CR-56 CR-11

GROUP 2 ELECTRICAL CIRCUIT

1

1

1 3 C T S 1

3 C T S

Pa

1

1

1

1

A C A B

1

1 2 3 4 5 1012 11 98 6

3

1 4 5 6

Lo E 6 3 4 2 5

Lo E 6 3 4 2 5

3 7 12 1

4 8

10 9

12 11 3 7 12 1

4 8

10 9

12 11 3 7 12 1

4 8

10 9

12 11 3 7 12 1

4 8

10 9

12 11

6 1

3 7 9 1

0 1 2 0,2

-C

APa

-C

APa

-C

APa

A C

-B

APa

-C

APa

CS-74

MASTER SW

3 7 9 1

3 7 9 11

6 7

3 7 9 11

6 7

4 V

+

+

+

3 5 12 1

4 6

10 9

12 11 0

M CL-7 2

10 4 1

AUX GND USB +(5V) AUX S1 USD D+

TO STARTER

CD-17

1

1 3 CD-46

BATT RY CR-1 DO-2

BATTERY

VMGA2 TEMP VPS1(+) Y6 Y4 Y2 GEARBOX 1 3 5 7 9 16 Y1

CN-112 CD-49

Pa

CD-48 1

1 1

BOOM KICK OUT BUCKET LEVELER

HORN CL-3

CN-100 CN-101

1 CN-20 1 CN-25

Y5 Y6 Y1

FWD REV

1 2 3 4 1 2 3

INTER GEAR PICK-UP TURBIN PICK-UP

ENG PICK-UP SPEED SENSOR OUTPUT

FILTER RESTRICTION TEMP CONVERTER

1

1

WORK LAMP LH CL-22 WORK LAMP RH

CL-23

2 CN-60

1

7 3 5 1 9 10 12 14

146

146A

532

179 189A 172 213A 213

CD-47(BLACK) CD-27(GRAY)

Power(-) CAN_H CAN_Shield Input_3 SIGNAL_Out Valve Power Input_1 Sensor(+)_5V DC Controller ; Sauer Denfoss(MC12-010)

CN-152 CD-57

1 3 5 7

Power(-) CAN_H CAN_L Input_3 SIGNAL_Out Valve Power CAN_Shield Power(+)

JOYSTICK(JS6000 J331 - A2RBRV-NNRGNNRR)

9 10

PR SENSOR JUMP SIG_PR SENSOR

1

3

5

FUSE_TCU

TCU_VMG2(04)

TCU_VMG1(03)

TCU_VMG1(03)

7

TCU_EF2(41)

8

TCU_VMG1(03)

9

TCU_EF3(42)

10

JOYSTICK STEERING

11

TCU_ER3(17)

TCU_EF4(62)

TCU_EF1(19)

13

TCU_ER2(49)

14

TCU_VMGA2(46)

15

TCU_ER1(39)

21

TCU_VPS1(12,13)

22

TCU_AIP6(51)

18

TCU_AIP4(55)

20

TCU_AIP3(32)

16

TCU_AIP2(10)

17

TCU_AIP1(56)

42

24

FUSE

25

FUSE

26

FUSE

27

FUSE

28

FUSE

29

31

START KEY SWITCH

32

NC

33

FUEL WARMER REALY

34

23

37

39

40

38

36

44

46

48

12

PRE-HEAT RELAY

15

START RELAY 19

AC COMP

49

MCU_ALTERNATOR I

NC

NC

PTC POWER_BATTERY RELAY

1 2 3 4 5

JOYSTICK STEERING

7 5 8 12 1 CN-13

5 1 3 6

CL-4 179 162

HEAD LIGHT-RH

16

NC

SWITCH PARKING

SWITCH PILOT CUT OFF

STOP LAMP RELAY

CONT_JOYSTICK_SENSOR(-)

CONT_JOYSTICK_INTPU1

TCU_EU1(38)

MCU_PARKING PRESSURE

MCU_BRAKE OIL LOW PRESSURE

NC

NC

NC

FROM BATT RY MOTOR RY

EMERGENCY STR

3 5 4 6

MAIN PUMP PS CD-39

ELEC STR PUMP PS CD-40

CR-39

TCU_AIP5(09)

FUSIBLE LINK

111E

111C

111A

102

104

PARKING PS CD-26

PARKING CN-71

BRAKE PEDAL PS_CLUCH CUTOFF CD-5

BRAKE ACC PS CD-3

CN-12

8 7 4 2

10 12 14

PILOT-CUT CN-68 STOP LAMP

CD-4

1 4 7 8 10 12 14 203

694 172 179

172 179 162

382

342

342

351

246

382B

213 408

213

408 410

CN-136 1

RIDE CONTROL

CN-141

CONT.VALVE

CN-140 3 1 411

CN-177 1 411

ATT UNLOCK

CN-178 1 410

ATT LOCK

QUICK COUPLER

478

541

571A 491

489

571 571

464

536 536

509 510

432

510 509

432 433

CN-166 497 572 493

486 472 474 476

486 471 473 474 476 478

G69 471 473

481 483 485

891

866

896

851

876

861

856

891 866 896 851 876 861 876A 876B 856

841

811

812

813

841 571

811 812

813

673

701

673 676

674 682 677

692

674 682A 692A

947 942 682

692

682C 692C 716

162 742 748

694A 694 694

343

351

532A

3R 8W

3R

3W

3W

3W

80R 80R

687 695 687 684

695 693

G52

G50A G50

G51

G71A

G71B

G56

G57 G57A G59 G58

G59 G59A G58 433

G56 G56A G56B G56C

G69

TCU_VMGA1(24) 60

TCU_AU1(37) 13

6 9 946

942 941

BA deg

BA deg

146

GW GrW LW

R VW

Br WOr Y

L G

B

L

495 R Or OrW ROr

B 496

Y

G B ROr OrW L

YOr B

WOr OrW Or GOr YOr R YOr W BrW LW OrW BOr Br

B 1.25

Gr

Y

G

ROr

L

G

R

VW

Y

GW

GrW

LW

Or

G

B

W

BW

BOr

WOr

L

OrW

ROr

RW

L

ROr

GOr

WOr

YOr

VW

BrW

LOr

Gr

OrW

VOr

YW

RW

246 716 L

L G R VW GW B GrW LW

G Or

B W BW

BOr WOr 491

489

REAR WIPER SW

SEAT HEATER SW

MIRROR HEATER SW

BEACON SW

SPARE

USB PORT

ATTACH LOCK SW

ATTACH UNLOCK SW

KICKOUT SET SW

AUTO REVERSE FAN SW

SPARE

EMERGENCY TEST SW

CN-24

CL-35 CL-36 CL-32 CL-33

CL-5 2 CL-6

CN-149 1 CN-150 1 252 252A

2 2 2 2 2

CN-7

CL-1

ROOM LAMP

CS-1

DOOR S.W

3 1 MG651032

10 6 12 1

9 5

3 4

12 11

8 3 10 5

0I

0,I 12 1

12 11

2

1 4

6

5 8 10 12 15 14

FUSE_ILLUMINATION FUSE-CASSETTE FUSE_ROOM LAMP MCU_RETURN MCU_REVERSE_MANUAL MCU_REVERSE_AUTO NC MCU_KICK DOWN SET FUSE BOX ATT UNLOCK NC-NC WORK LAMP RELAY

WORK LAMP RELAY 2 3 5 6 8

9 10 11 13 14 15

EMERGENCY RELAY FUSE-WIPER WASHER TANK REAR WIPER MOTOR SEAT FUSE_SEAT MIRROR HEAT CONT

MIRROR HEAT CONT

NC FUSE_BEACON NC NC CN-9

NC

163

142

133

121

132 133 142

122

252

334 331 336 330 291 292 253

253 292 334 330 252

401 400

400A 402 400

522 521A

461 591 521

591

461

777 776 774 696 775

696 775 776

G60D 523 525 526

525

G60F 777 776 774 775

G60I 132 G61 G61A 132A 133 133A G62 G62A 142 142A G63 G63A

G64 G64A

G64B

G60J G60K G60L G60M G60N 122 121

SPEAKER

MIRROR RH

LH

YOr LW Gr WOr RW GOr BOr LOr BW WOr

L

RW 1.25 W 1.25

W 1.25 BW Br OrW RW G R ROr V WOr

B W WOr

R

R

B WOr

BYOr RW OrW Br BYOr ROr R BYOr V B

W W RW L

BEACON LAMP

WORK LAMP FRONT LH

RH

G63 G62 G60 CL-16

1

R/DRY CN-29

Pa

REAR COMBI LH CL-15

REAR COMBI RH

NUMBER PLATE LAMP CL-21 CN-65

BACK BUZZER

AIR-CLEANER CD-10 HYD TEMP CD-1

FAN REVERSE SOL FAN PROPORTIONAL V/V

CN-154(GRAY)

CN-155(BLACK)

161 201A

192

174

1

3

5

CN-6

14

HORN

16

NC

MCU_SHIELD

17

24

38

STOP LAMP RELAY

27

BACK BUZZER RELAY

28

MULTI_HEAD LIGHT LOW

29

FAN REVERSAL SOL CONTORL

30

FAN REVERSAL SOL _24V

31

FUSE_ILLUMINATION

32

FUSE_ILLUMINATION

33

RELAY_WORK LMAP

35

TURN LAMP_LH

34

TURN LAMP_RH

36

MCU_24V

37

44

39

41

AC RELAY

42

AC RELAY

43

STEERING PUMP PS

MAIN PUMP PS

46

SEERING PUMP RELAY

47

SEERING PUMP RELAY

48

MCU_REF POWER 5V

MCU_BOOM POSITION SENSOR

50

52

MCU_FAN PROPORTIONAL VALVE

54

MCU_FAN PROPORTIONAL VALVE

55

56

57

MCU_HYD TEMP SENSER

59

MCU_AIR CLEANER SWITCH

18

MCU_FUEL SENDER

MULTI_HEAD LIGHT HI

ATT UNLOCK SWITCH

ATT LOCK SWITCH

MCU_BUCKET POSITION SENSOR

1 CD-2 FUEL SENDER

1 2 5 6

RIDE CONTROL RELAY

DIFF LOCK SOL._SWITCH

NC

DIFF.LOCK SENSOR_MCU

GROUND_MCU 45

171A 161A 171

161

201

161 201 171 192 406

393

243

243

391

508

507 430

508A 507A

507

508

466

684

747

741

693B

711

693

706

723

663

662

684 693A

693C

693D

726

G54E 508 G54D

G71 G71

G54

12 11 10 12 11 10 171B 174 G70

393 731

Gr

R

V

Or

R

V

W

YW

WOr

LW

G

V

R

LW

BrW

LOr

YOr

Or

OrW

YOr

R

W

BrW

LW

OrW

BOr

Br

Br

B G70 1.25

Or B

B G54 2.0

R W YW WOr LW G B LW R

BrW Or OrW LOr YOr

741 747 407 430

RW143

143 RW

CN-19

CN-99

1 3 CN-93

BATT (+) BATT (-)

OFF IDLE SW

ON IDLE SW ACCEL POSITION RETURN ACCEL POSITION SIGNAL ACCEL POSITION SUPPLY SWITCH RETURN J1939(+) J1939 SHIELD AIR-HEATER OUTPUT POWER IG ALTERNATE TORQUE COOLANT LEVEL COOLANT LEVEL RETURN

1 11 9 22 46 37 42 39 31 28 CN-94 375

W 375

611 622

7

ECM-J1939+

8

ECM-J1939-9

ECM-J1939 SHIELD

10

PRE-HEAT RELAY

11

PRE-HEAT RELAY

FUSE BOX_IG

23

NC

21

BOOM SENSOR_MCU

20

BUCKET SENSOR_MCU

25

FUSE BOX_BATTERY 24V

RESISTOR

647

645

643

990

992

990A 646 642 644 990 992

262 G55 G55B

22

G

YOr

Or

GW

L

W

G

V

RW

GOr

Br

W

5B

YOr Or L GW G V RW GOr Br

HAZARD SW

MULTI FUNCTION SWITCH

Gr BY L G

1 4 5

I O

R L

R F

1 3 5 7 54 3 1

X2C D X1

AS V B2 ED VM AD7 AD5 AD3 AD1

SHIFT LEVER

CLUSTER

16 20 19 CN-56

A AD6(N) FRONT WIPER

153E 186A

182 186

CAN2 HI CAN2-SHILDILLUMINATION NC GNDRS232 RX PROGRAM DUMPRS232 PC SHILD

ILL HEAD LAMP SW WORK LAMP SW

7 3 11 13 14 15 17

25 383950 4844 26 27 28 30 19 40 42 45 31 33 34 46 36 52 5455 59 57 58

NC NC

TCU_ED6-NEU TCU_ED4-FWD

TCU_KD TCU_ED2 RH TURN

HORN RY MCU_INT MCU & WASHER WIPER RY_LOW

NC NC NC

CLUTCH CUT-OFF SWITCH SHIFT MODE SWITCH

MONITOR

4 6

14 10 7 CN-57

CAMERA 0_INPUT CAMERA 1_INPUT GND_B+NC CAN2-SHILD CAN2 HI RS232 RXDRS232 TXD CAMERA 3_INPUTCAMERA 2_INPUT

308 309

215 302 313 317

502 504B

573 452

573 452

766 764 765

936 792

G67 793 283 594 793 936 G67C 284 286

931 911 916 906

281 283 284 286

284 286

W B

Or GOr BrW WOr GrW Or RW YW LOr Br Br YOr OrW G Y LOr BrW WOr

Y L RY

581 594

G

143

1 5 CN-11 4 ILLUMINATION REVERSE_MCU DPS(COMPRESSOR) CONDENSOR FAN 6 2

RELAY(HI)

AIR CON

GND(CONTROLLER) FUSE(Battery) FUSE(IG) 1

3 13 2 6

7 9 10

11

5 14

FET BLOWER INTAKE ACT'R

1 3 5 7 9 10 12

13

14 16 18

TEMP ACT'R MODE-1 ACT'R

M

2 6

MODE-1 ACT'R

M

2 6

M

2 6

M

2 6

BLOWER_SIGNAL

THER_

MISTER(+)

INCAR SENSOR AMBIENT SENSOR

1 2 3 7 9 11 13 AC-2

18 16 14

13

12 10 9 7 5 3 1 AC-11

13 12 9 7 4 2 1 AC-22

1 3 5 7 9 10 12

13

14 16 18

AC-1

961 962 963 965 966 968 970

971 973 975 977 979 981 983 984 986

B R RW YOr G R BW GW OrW

WOr BW L BOr G Gr BW WOr LW Y LW YW BOr YW Y

988W 1 3 13 2 6

7 9 10

11

5 14 GND TAIL(+) BATTERY(+) REVERSE FAN IG2 NC

ACT'R REF SENSOR GND THERMISTER(+) NC

INCAR SENSOR AMBIENT SENSOR

NC

1 3 5 7 9 10 12

13

14 16 18

INTAKE ACT'R_FRE INTAKE ACT'R_PBR TEMP ACT'R_WARM TEMP ACT'R_PBR MODE-1 ACT'R_VENT MODE-1 ACT'R_PBR MODE-2 ACT'R_FOOT MODE-2 ACT'R_PBR

NC

FET_GATE BLOWER RELAY_LO FET_F/BACK COMPRESSOR CONDENSER FAN

171 201

507

153 281

5

3 3 5 684 693 Br WOr

742

105

107 108 109

BOr WOr Br

509 510

W

LOr LW

LW WOr

Gr W W W W RW RW

L L

334 331 336 291 292 253

Gr R Br V WOr 662

664 465

L R Y GBr L R Y RY L Or Or

GOr BrW WOr GrW

Or RW R

YW LOr Br Br R RW GOr

OrW G Y LOr B BrW WOr BrW WOr

W B Y

Or V

CN-5

CD-73 FAN PICK-UP 1

657 B W CN-14CN-14

CN-167

RW BOr CN-10 Br 23 21 19

P.SENSOR

DIFF.LOCK SOL

P.SENSOR P.SENSOR

18 R 17

CN-10 1 3 5 7 9 10 12 14 16 18 20 22 FAN SPEED SENSOR_MCU

684

FAN SPEED SENSOR_MCU

W 658

B 657

BOr 733 733

738 357

685 694 685 694 685 694 438

BW 2.0 L RW 2.0 RY R LY BR YW

BW RY RW L R RG Y YL

LR

YW LY BR LW LB LgW LgB BrW BrB BrR LW LB

2.0 2.0

V G Gr Y

3 7

4 8

12 11

C B CN-101A 739 749

2 CS-74A 3R

6 CAN_GND CAN_H CAN_SHILD

8 CN-166 7

CN-152

CN-166 497 493 L

495 B OrW ROr

B 496

HL757-9

HL770-9

W 479

Br 480

R 477

B G B WITH FNR FUNCTION (WITHOUT FNR FUNCTION ==> REF TO PROTO WIRING)

2 615 613 4 CN-249 614 V

W B

24V SIG GND SHD

1 1

2 2

3 3

4 4

5 5

6 6

CN-250

1 5

4 609 608 B W V 6

2 B 607 606

608

613 615

ONLY

2 CS-74B 2RW 102 3R 532 RW 541

BrW B OrW

BrW LW

Br WOr Br WOr

HL760-9

CN-23

526 WOr LH

513 515 517 518519

519 518 516 514

RW GOr W LW

LW RW W Or

R B Y

WOr Br

143

RW

1 3 CN-93

BATT (+) BATT (-)

OFF IDLE SW

ON IDLE SW ACCEL POSITION RETURN ACCEL POSITION SIGNAL ACCEL POSITION SUPPLY SWITCH RETURN J1939(+) J1939 SHIELD AIR-HEATER OUTPUT POWER IG ALTERNATE TORQUE COOLANT LEVEL COOLANT LEVEL RETURN

1 11 9 22 46 37 42 39 31 28 CN-94 611A

262A 2.0

START RELAY

PREHEATER RELAY

CN-80 PREHEATER 15W

15 R CN-74

AC COMP

2

ALTERNATOR

CN-96 FUEL HEATER A 3

1 12 5 7

CN-13

384 G

Gr Y 537

377

B+

P

G~3 1 3 FI 4 NC 1

3W/300

L 384A

L 384

CN-28

RS-1

717 718

718 717A 717

15R G53 G53

CR-23 537 G53A FROM BATTERY RELAY 707

709 ROr

ROr ROr RW

1.25 1.25 2.0

L 2.0 2.0 1.25

1.25

5W 5R 727 728

109 80R

G53B 1 RESISTOR

CR-24

STARTER CN-45

B+

STANDARD

89 7 5 4 2

11 12

24V NEUTRAL REV

KICK DOWN JOYSTICK SELECT HORN RELAY ILLUMINATION

FL+

BO+

BK+

FL- BO- BK-2 6 4 1 3 6 4 CN-114 5

TWO LEVER

1 CN-110

1 CN-110 BK+

FL+

BK-

FL-2 1 3 1 4 6 1 3 5 CN-114

7 1 2

49 5

10 12

24V REV NEUTRALFUSE_JOYSTIC SWMCU_BOOM DOWN(-) MCU_BOOM(-) KICK DOWN JOYSTICK SELECT ILLUMINATION

89 7 5 4 2

11 12

24V NEUTRAL REV

KICK DOWN JOYSTICK SELECT HORN RELAY ILLUMINATION

BK+

FL+

BK- FL-3 1 4 6 1 3 5

CS-160

CN-114

8 1 3 5 4COM 7REV 2KD 6FWD 5NEU

9 1ON 3

361 362 369

361 362

441 363 361 345

345 344 361

345 344 362

443 441A 441

369444 446

442 443 446

444

441 444

441 442 442

1 CS-85

1 CS-161 CS-160

FNR SELECT

FNR SWITCH

WORKLOAD SWITCH

KD SWITCH

445 444 446

441 441A G23

441C

G23

173 173A 751

WOr Or GrW VLOr WOr

Gr GrW

YW WOr Or GrW V GrW

L B Gr WOr

GrW YOr

Or Or GrW LOr Gr

Gr B WOr 1

CS-5B HORN SWITCH 441B 218 YW Gr

1 CS-85 WORKLOAD G23 751 L B

1 CS-85 WORKLOAD G23 751 L B

CS-97 DETENT ENABLE

G23

173Or

V 369 173

345 344

344

369

CS-97 DETENT ENABLE

G23

173Or V 369 173 344

CS-97

DETENT ENABLE 12 1 3 9 11

12 11

3 9 4 6 7 1 4 G23

173Or

369V

345ROr

ROr GrW

GrW ROr

21LM-01041

21LM-01031 21LM-01021

9 6 12 11

3 7 9 10 10 4 3

11 12 7 8 6 12

12 1

3 7 9 11

12 11

3 9 4 6 7 1

12 1

3 7 9 11

12 11

3 9 4 6 7 1

1

3

5

CN-162

ON IDLE

6

2

4

5 1

6

11 5

1

6

11

MP3 PLAYER POWER CONNECT

CN-27 1 3 5 7 9 11 13 15 ACC GND SPK FRT LH- ANT 12V ILL+ SPK FRT RH+ REMOCON GND NC

SUB CONNECTOR

1 3 5 7 USB 5V USB D+ NC AUX_R

1 3

A C

4 V

C

1 C

-C

APa

1

1

1

WATER IN FUEL

712 WIF

1 CD-45 HARNESS-CUMMINS (HL757-9, HL760-9 ONLY) R

W 1.25

75797EL01-1

MEMORANDUM

1 ILLUMINATION CIRCUIT

OPERATING FLOW

Fuse box [CN-36 (4)] Illumination switch [CS-21 (3)] Switch ON, 1st step

[CS-21 (9)] Work and hazard switch, cluster, monitor indicator lamp ON

[CS-21 (7)] I/conn [CN-4 (35)] Fuse box [CN-37 (19)] Switch indicator lamp

I/conn [CN-6 (31)]

LH Combi clearance lamp ON [CL-15 (4)]

I/conn [CN-10 (1)] RH Head lamp ON [CN-4 (3)] Fuse box [CN-37 (20)] Switch indicator lamp

I/conn [CN-6 (32)]

RH Combi clearance lamp ON [CL-16 (4)]

I/conn [CN-10 (3)] LH Head lamp ON [CL-3 (3)]

CHECK POINT

1)

※ GND : Ground

① - GND (switch input)

② - GND (switch output)

③ - GND (to light)

20~25V

2)

ILLUMINATION CIRCUIT

OrW

CN-36

BEACON WORK LAMP_FRONT WORK LAMP_REAR ILL LAMP HEAD LAMP BACK / STOP LAMP HORN / CONVERTER AIR-CON / HEATER 1 MIRROR, FUEL WARMER CIGAR LIGHTER

FUSE BOX

10A 20A 20A 20A

10A 20A 30A 20A 30A 20A

1 2 3 4

6 7 8 9 10 5

1 2

3 4

34

59 60

31

35 36

28

32 33

CN-4

29 30

ILL & HEAD LAMP SW

CS-21

3

4

7

6

9

11

3

9

4

6

7

1

HEAD LIGHT,RH

CL-4

Lo

Hi

E

C

6

3

4

2

1

T

5

1 2 3 4 5

1 2

3 4

34

59 60 31

26 27 28

32 33

CN-6

29 30

HEAD LIGHT,LH

CL-3

1 2 3 4 5

CN-10

Or

CN-37

ILLUMINATION 1

ILLUMINATION 2

5A

5A 19

20

Or

YOr

YOr

Lo

Hi

E

6

3

4

2

1

T

5

B

B

35

1

LOr

LOr LOr

WORK LAMP SW

3

4

7

6

9

11

3

9

4

6

7

1

OrW

CN-56

CLUSTER

CN-57

MONITOR

R

R

R

R

27 26 25 24

B

B

2

3

3

1

2

3

4

C

T

E

S

1

2

3

4

C

T

E

S

REAR COMBI,LH

REAR COMBI,RH

CL-15

CL-16

YOr

Or

B

B

ALL SWITCH INDICATOR LAMP ON

3 7

12 1

3

7 8 9 10 11

4 8 10 9

HAZARD SW

CS-41

3

3

CS-36

FUSE BOX

75797EL03

2 HEAD LIGHT CIRCUIT

OPERATING FLOW

Fuse box [CN-36 (5)] Head light switch [CS-21 (6)] Light switch ON, 2nd step [CS-21 (4)] Multi function switch [CS-11(8)]

Multi function switch MIDDLE [CS-11(7)] I/conn [CN-4 (31)] I/conn [CN-6 (28)] I/conn [CN-10 (5)]

LH Head light low beam ON [CL-3 (6)]

RH Head light low beam ON [CL-4 (6)]

Multi function switch DOWN [CS-11(6)] I/conn [CN-4 (32)] I/conn [CN-6 (27)] I/conn [CN-10 (6)]

CHECK POINT CHECK POINT

1)

2)

※ GND : Ground

LH Head light high beam ON [CL-3 (4)]

RH Head light high beam ON [CL-4 (4)] Cluster high beam pilot lamp ON [CN-56 (5)]

① - GND (switch input)

② - GND (switch output)

③ - GND (multi function input)

④ - GND (multi function output)

⑤ - GND (multi function output)

⑥ - GND (low beam)

⑦ - GND (high beam)

⑧ - GND (passing B+)

20~25V

HEAD LIGHT CIRCUIT

G

CN-36

BEACON WORK LAMP_FRONT WORK LAMP_REAR ILL.LAMP HEAD LAMP BACK.STOP LAMP HORN / CONVERTER AIR-CON / HEATER 1

CIGARLIGHTER

FUSE BOX

10A 20A 20A 20A

10A 20A 30A 20A 30A 20A

1

2

3

4

6

7

8

9

10 5

1 2

3 4

34

59 60

31

35 36

28

32 33

CN-4

29 30

ILL & HEAD LAMP SW

CS-21

3

4

7

6

9

11

3

9

4

6

7

1

G

MULTI FUNCTION SWITCH

7 6 5 4 3 2 1

BG BW

CL-4

CL-3

Lo

Hi

E

C

6

3

4

2

1

T

5

YOr

YOr

1

2 3 4

13

14 15 10

5 6 7

11 12

8 9

16

1 2 3

4

34

59 60 31

26 27 28

32 33

CN-6

29 30

R

R

HEAD LIGHT,LH

YOr

1

2 3 4

13

14 15 10

5

7

11 12

CN-10

8 9

16

RH TURN LH TURN

CAN2 HI RS232 TX GND PROGRAM DUMP GND ILLUMINATION NC NC

RS232 RX LAMP_JOYSTICK STR SELECTED CAN2 LOW CAN2-SHILD NC MIRROR HEATED

10 9

18 17 16 15 14

CLUSTER

Or

CN-37

ILLUMINATION 1

ILLUMINATION 2

5A

5A

19

20 Or

YOr

YOr

Lo

Hi

E

6

3

4

2

1

T

5

B

B

35

1

YOr

2

3 4

8 5

6

7

HEAD LIGHT,RH

FUSE BOX

MIRROR, FUEL WARMER

75797EL04

3 WORK LIGHT SWITCH

OPERATING FLOW

Illumination switch : ON position (1st step)

Work lamp switch ON

Work lamp switch ON (1st step)

ILL & head lamp switch [CS-21 (9)] Work lamp switch indicate lamp ON

Front work lamp relay[CR-3 (2)→(5)] I/conn [CN-7 (14)]

LH Front work lamp ON [CL-5 (1)]

RH Front work lamp ON [CL-6 (1)]

Work lamp switch

Work lamp switch (2nd step)

Work lamp switch [CS-36 (6) → (4)] I/conn [CN-4 (47)] Rear work lamp relay [CR-55 (2)→(5)] I/conn [CN-6 (33)]

CHECK POINT

※ GND : Ground

1)

※

2)

(1)

(2)

Work lamp switch [CS-36 (7)→(3)] I/conn [CN-4 (46)]

① - GND (work lamp power input)

② - GND (work lamp power output)

③ - GND (front work lamp)

④ - GND (rear work lamp)

20~25V

I/conn [CN-14 (12)] LH Rear work lamp ON [CL-22 (1)]

RH Rear work lamp ON [CL-23 (1)]

WORK LIGHT SWITCH

GW

CN-36

BEACON WORK LAMP_FRONT WORK LAMP_REAR ILL.LAMP HEAD LAMP BACK.STOP LAMP HORN / CONVERTER AIR-CON / HEATER 1

CIGARLIGHTER

10A 20A 20A 20A

10A 20A 30A 20A 30A 20A

1 2 3 4

6 7 8 9 10 5

CN-56 CLUSTER

1

Y

CR-3

3

1 5 2

4

4 1 5 2 3

FR WORK LAMP RY

CR-55

3

1 5 2

4

4 1 5 2 3

RR WORK LAMP RY GW

Y B

B 1

2 3 4

13

14 15 10

5 6 7

11 12

CN-9

8 9

W

1

2 3 4

13

14 15 10

5

7

11 12

CN-7

8 9 6

1

2

1

2

OPTION

1

2

1

2

2

1

2

W

W

W

RW RW

RW

34

59 60

31 32 33

CN-6 35

10 11 12

CN-14

8 9

2

1

2

RW B B

B

B

B B

B

B

Y

WORK LAMP SW

CS-36

3

7

6

9

11

12

3

9

4

6

7

1

ILL & HEAD LAMP SW

CS-21

3

7

6

9

11

12

3

9

4

6

7

1

59 60

45 46 47

CN-4 48 Y

VW

VW

LOr LOr

LOr

36 35 34

FUSE BOX

CN-37

ILLUMINATION 1

ILLUMINATION 2

5A

5A 19

20

LOr

ILLUMINATION 17

CN-57

MONITOR

ILLUMINATION 18

R

R

R

R R

26 25 24

B B

1 2

2 3

4

CL-23

CL-22

CL-33

CL-32

CL-36

CL-35

CL-6

CL-5

FR WORK

LAMP,LH

FR WORK

LAMP,RH

FR WORK LAMP

RR WORK LAMP

RR WORK

LAMP,LH

RR WORK

LAMP,RH

FUSE BOX

LOr

MIRROR, FUEL WARMER

75797EL05

4 STARTING CIRCUIT

OPERATING FLOW

Battery(+) terminal Fusible link [CN-60 (1)] Master switch [CS-74A (1)→(2)]

ECM power relay [CR-25(30)]

Power relay [CR-35(30)] The gear selector lever is neutral position It is necessary condition before the starting The gear selector has an output signal which is activated whenever the shift lever is in the neutral position This signal can be used to control a relay and prevent engine from starting whenever the shift lever is not in the neutral position When start key switch is in ON position Start switch ON Start switch [CS-2(2)] I/conn [CN-5(37)] Master switch [CS-74B (2)→(1)]

When start key switch is in START position Start switch START [CS-2 (6)] Start safety relay [CR-5 (30)→(87)] I/conn [CN-6 (19)]

I/conn[CN-13(7)] Start relay [CR-23] Starter (terminal B + and M connector of start motor) CHECK POINT 1) ※ 2) (1) (2) ※ GND : Ground ※ ECM : Electronic control module ※ MCU : Machine control unit Battery relay [CR-1] Start switch [CS-2 (3)] ECM power relay [CR-25 (30)→(87)]

Fuse box [CN-37 (13)] I/conn [CN-6 (25)]

ECM [CN-93(39)] Power relay[CR-35(30)→(87)]

Fuse box[CN-37 (14)] MCU[CN-58A (A11)]

① - GND (battery B+)

② - GND (fusible link)

③ - GND (start key B terminal)

④ - GND (start key BR terminal)

⑤ - GND (i/conn CN-5 (37))

⑥ - GND (start key C terminal)

⑦ - GND (start safety relay output)

⑧ - GND (start key ACC terminal)

20~25 V

Battery relay operating(All power is supplied with the electric component)