Equipment instruction manual for stainless steel line(1)

Equipment instruction manualTotal 8 pages File name: Equipment instruction manual Product Name: Stainless steel stripping cleaning and drying line Producer: MR.Wang... Introduction to te

Equipment instruction manual

Total 8 pages

File name: Equipment instruction manual

Product Name: Stainless steel stripping cleaning and drying line

Producer: MR.Wang

1 Introduction to technique process :

The surface of the substrate to be protected is screen-printed on the metal surface, and then the unnecessary portion is washed away in a high-pressure spray environment with a special reagent to form an uneven effect, and finally the protective film is removed to get a finished product.

2 Technique process introduction：

3.Introduction

1) Feeding: cutting according to the customer's product size;

2) Screen printing: Screen printing should be made according to the needs of printing Fixing the screen printing screen with the pattern on the screen printing machine, using the alkali-soluble acid-resistant ink to print the desired pattern on the substrate;

3) Drying: put the printed substrate into the tunnel furnace, dry the ink on the surface of the substrate, or dry it naturally;

4) High-pressure spray: put the dried substrate into the production line, the part without ink protection will be washed away by special reagent to form the concave and convex effect;

5) Cleaning: wash off the residual reagent on the surface of the substrate;

6) Stripping: all the ink on the surface of the substrate is washed away by a special reagent;

7 ) Cleaning: wash off the residual reagent on the surface of the substrate;

8 ) Drying: drying the residual moisture on the surface of the substrate;

9) Finished products;

4 Equipment development history:

The traditional production process is a immersion method, which uses a plastic tank body, and a syrup is added to the tank body to achieve the effect

of embossing by immersion Although the product can be made, the following drawbacks exist:

1) The production workshop has a poor environment Long-term exposure of reagents to the air will volatilize, causing pollution to the workshop environment and not meeting environmental requirements;

2) Low production efficiency and high production cost;

In order to improve the production efficiency of enterprises and reduce

environmentally-friendly horizontal conveying production line, which solved the phenomenon of waste water and waste gas emission in the production process The body adopts a fully enclosed structure, and the exhaust gas produced by the production is connected to the exhaust gas treatment tower through the exhaust pipe The waste water is discharged into the wastewater

treatment tank of the park through a special pipeline or recycled by the wastewater treatment company to achieve zero emission.

The production line was originally ordered by a kitchenware company in Busan, South Korea in 2010 for the production and processing of stainless steel pots After the product entered China, it was recognized by the domestic market The production has been sold to Guangdong, Shandong, and Fujian Zhejiang, Jiangsu, Hunan, Hebei and other places The company always believes in the principle of "Quality First, Customer Supreme", continuously develops more humanized green new environmental protection products, improves product quality, rejects used parts and reduces equipment failure rate At the same time, we guarantee a more perfect after-sales service and create greater value for our customers.

5.Equipment features：

1) The production line adopts the swing spray integrated molding design, and

is equipped with high-pressure spray technology to completely solve the pool effect, the etching uniformity is 95%, and the etching factor is >5 According to user requirements, the computer can be configured to control the spray

pressure and flow automatic control system.

2).Special roller arrangement and non-wheel track roller design make the

board smoother and improving efficiency.

3).With temperature control heating system with four levels of protection, and at the same time only when the pump (fan) is open, the liquid level is

normal, no over-temperature, and no over dry burning and other conditions, the heating tube can be started, eliminating the hazard factor.

4) The equipment adopts electromechanical separation technology, and all the wires are separated from the body for safety.

5) The control cabinet adopts PLC touch screen, which makes the operation more intuitive and convenient.

6) The body is fully sealed The frame of the machine is made of double-layer welding inside and outside of environmentally friendly PP plate The window

is sealed with double-layer tempered glass inside and outside The gas

generated by the equipment is connected to the exhaust gas treatment tower through the exhaust pipe of the machine After treatment, it can meet

emission standards and meet environmental protection requirements This also greatly improves the production environment of the workshop.

7) The equipment adopts the method of circulating spray to reduce the

production cost of the enterprise by increasing the utilization rate of the syrup The bottom of the equipment cylinder is designed with a slight inclination of

10 degrees and the bottom drainage to ensure that the liquid is completely excluded from the cylinder and will not accumulate medicine liquid.

8) Safety, efficiency, water saving and power saving are the eternal pursuit of Xin Hengli equipment.

1.Photo of equipment：

outer diameter: length 27860* width 2490* height 2170mm

Total power: about 124KW

Power: three-phase four-line 380V 50HZ

2 Equipment operation precautions:

1 All SUS316 materials are prohibited from hydrochloric acid when the

machine is washed with acid and alkali If the sulfuric acid is used, the

concentration is less than 5% The washing time is less than 1 hour If the

stainless steel is corroded due to improper use of the liquid, Xinhengli will not replace it.

2 It is forbidden to dissolve chemical directly in the main cylinder of the unit with strong acid and strong alkali;

3 When using hydrochloric acid syrup, the fluorine content must be less than 10PPM, otherwise it will cause corrosion of titanium material, Xin Hengli will not be replaced;

4 Regularly check the electric box cooling fan and clean the filter;

5 Regularly clean the residue of the medicine in the medicine box;

6 Always pay attention to the spray condition of the nozzle, such as the

nozzle blockage Remove the blocked nozzle when the device is not working;

7 Regularly clean and replace the mesh in the filter, and disassemble it.

Rotate the nail protector of the green top cover of the filter bucket

counterclockwise and then remove the filter top cover counterclockwise (Note: When removing the top cover, try to make the force at the top, do not knob the entire filter barrel, avoid the force when cleaning the filter Excessively

causing the main motor outlet to leave a hazard factor).

8 The drying section is generally waste heat, and cannot be connected with the acid-alkaline exhaust pipe, otherwise the corrosion and rust will be

caused, and Xin Hengli will not be replaced;

9 The workshop environment is suitable If the equipment problems caused

by the workshop environment, Xin Hengli is not responsible;

10 The equipment is strictly forbidden to work over a long time (above 55 ° C), the equipment with cooling water demand, the cooling water to be

provided, the temperature is 8~10 °C, the inlet pressure is 2.0~3.0 bar;

11 Equipment with compressed air demand, need to provide air source, air pressure 5.0 ~ 7.0bar;

12 Equipment with anti-oxidation requirements, DI water or RO water for water washing before air drying;

13 Before the machine is shut down for a long time, the soaked roller should

be taken out, and its moisture index should be checked before use again;

14 Add the butter once a month to the motor chain drive of the equipment transmission part;

15 Non-trainers are strictly prohibited from operating the machine;