METTLER TOLEDO HARDWARE

Load Cell Cables : Check the load cell cables to make sure that they are not damaged and that the cables are securely connected to the load cells.. Make sure a termination connector is c

1 Sơ đồ đấu nối hệ thống 2

2 Cấu hình thiết bị 2

3 Bảo trì 5

4 Troubleshooting 7

5 Phụ lục 9

Platform dimension: 18000 x 3000 (mm)

Rated Capacity: 80 tons

Tolerance standard: 10 Kg

Accuracy: OIML III

Paint Platform : Acrylic Polyurethane

Paint of Primer and

Top-coat(two-component)

Deck Surface : 100% shot blasted with

SSPC-A-SP6 and Baked, Acrylic

Polyurethane

RAL7038 finish – Light grey - RoHS

Directive 2002/95/EC compliant

Total dry thickness : 80 - 120μm

Design life 20 years: 350 fully loaded

truck per day

b Cảm biến tải (Loadcell) Load cell type: 8 load cell POWERCELL® PDX®, 30t,

Enclosure: IP68, IP69k

No Junction box

Lighting Protection: 72,000 A: Strike Shield Lightning

Protection System

Loadcell Cable : Braided Stainless Steel, Cable SS

Shielded 1 set

Home Run Cable : Braided Stainless Steel, Cable SS

Shielded 20 meters

Cable type: Braided Stainless Steel, Oil Resistant,

9mm, 5 Conductors, Internal/External Shielded with Drain Wire

c Đầu cân (Terminal)

Agency Approvals:

Weights and Measures: NTEP, OIML, Australia

Enclosures: Stainless Steel construction - Panel Mount

Type 4x/12 protection - Harsh IP69K certified

Features:

· Large OLED display, supports graphics

· Supports single scale input Weighing technologies:

Analog, IDNet, POWERCELL PDX and SICSPro

· Programmable softkeys provide direct access to user

defined functions

· Universal power supply: 100-240 VAC, 49-61Hz, 400mA

consumption, 24VDC option for Panel Mount only(No

24VDC for PDX version)

· Optional Ethernet TCP/IP interface and multiple PLC Interfaces Digital I/Os up to 13 Inputs and 20 Outputs

· Application Modules expand terminal features as needed Task Expert tool to create and customize specific solutions

· Harsh enclosure includes wall mounting bracket

d Màn hình hiển thị ngoài trời (Remote Display)

120mm 6 digits red LED

Dimension: 865x189x59mm

Environmental protection: IP56

Power supply: AC 100~240 VAC

Bright LED display for easy read, can be read up to 30m

distance

IP56 protection applied for Outdoor and Harsh application

One authorized license from Mettler-Toledo

Legally approved software with NTEP and OIML Certification

Shared database across multiple PCs for Reporting and Transactions

Analytics to quickly visualize data

Auto-email to key personnel to quickly address issues

System Support Agreement (SSA) for timely updates, fixes and factory support

System Architecture: Windows® 10, MS SQL Server 2008 Express, Developed in NET, SAP Crystal Reports

3 Bảo trì

a Maintenance to be performed every 3 months:

Bumpers : Check the bumpers to make sure there is a

gap at each bumper Side bumper gaps should be 1/16

inch maximum End bumper gaps should be 1/8 inch

maximum Adjust the bumpers if needed

b Maintenance to be performed every 6 months (or more frequently for scales that get very heavy use)

Approach/Foundation : Check the approaches and

foundation for cracks or damage Check the pit

to make sure it is clean and dry Make sure that

the drain is not blocked and that the sump

pump is working

Bumpers : Check the bumpers to make sure there is a gap at each bumper Side bumper gaps should be 1/16 inch maximum End bumper gaps should be 1/8 inch maximum Adjust the bumpers if needed

Load Cell Cables : Check the load cell cables to make sure

that they are not damaged and that the cables are securely

connected to the load cells The rubber boot on the cable

connector should be tight against the load cell

Make sure a termination connector is correctly installed on

the last load cell in the network

Scale Terminal : Check the brightness of the display

Make sure that the terminal displays a stable weight and

returns to

zero Make sure that no radio or other electronic

equipment is located close enough to interfere with the

terminal Refer to the scale terminal’s manual for

troubleshooting information

Calibration: Check the scale’s calibration Check the raw

counts and adjust shimming if required

c Maintenance to be performed every 12 months (or more frequently for scales that get very heavy use)

Load Cells : Jack up the weighbridge and remove each

load cell Clean and inspect the end surfaces of the load

cells

and the receivers Replace any damaged components

Apply load cell lubricant to the end surfaces of the load

cells, and fill the lower receivers with multi-purpose

grease Reinstall the load cells and receivers, making

sure that all shims and debris shields are positioned

correctly

4 Troubleshooting

To help diagnose problems, the scale terminal provides information about each POWERCELL PDX load cell

in the scale network The information includes data about weight, puncture, temperature, voltages, and errors For explanations of any error messages that are displayed by the scale terminal, consult the

terminal’s manual Use the terminal’s manual in conjunction with an updated wiring drawing for your system

tocorrectly diagnose electronic problems

a Check for Mechanical Problems

• Check around and under the scale for obstructions Remove

any material or debris that may cause interference between

“live” and “dead” portions of the installation

• Make sure that the scale moves back and forth freely and

that the side and end bumpers are not binding Verify that the

bumper gaps are set correctly

• Check the load cell mounting hardware to make sure nothing

is damaged or loose

• Check the foundation to make sure it is level and not

damaged

b Inspect the Load Cells and Cables

• Make sure the load cells are not damaged

• Make sure the cables are not damaged, loose, or

disconnected

• Make sure the termination connector is properly

installed on the last load cell in the

network

c Check the Terminal’s Diagnostics Data

• Check the scale terminal for error messages Refer to the terminal’s manual for possible causes and remedies for any errors

• The terminal’s diagnostics data should help you identify a faulty load cell or cable

For a network without an external power supply, the voltage should be about 12

VDC for the first load cell in the network and slightly lower for each succeeding load cell For a network with

an external power supply, the voltage should start at about

24 VDC

• If the terminal indicates questionable voltage readings, note which load cells are affected If one load cell in the network is faulty, the voltage readings for the other load cells should be normal If a cable is faulty, the voltage readings for all load cells downstream of the cable should be interrupted Verify that the cable is the problem by disconnecting it from the two load cells and connecting a new cable to the load cells

• If a load cell or cable is faulty, replace it

If we make truck scale issues and need support from

Mettler-Toledo How can we contact ?

Service after Sale Support:

Service hotline: +84 28 73 090 789 receive customer call

at the working time

Service feedback and remote trouble shooting within 4

hours:

http://mt.com/vehicle-videos

5 Phụ lục