MARCH 2019 | Manufacturing Today www.manufacturingtodayindia.comCUTTING TOOLS: DRILLING & BORING THE INDIAN CUTTING TOOLS SEGMENT IS SEEING AN ENTIRELY NEW RANGE OF TOOLS WITH BUILT-IN S
Trang 1TOTAL PAGES 58VOLUME 9 | ISSUE 3 | MARCH 2019| `50
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Published by ITP Media (India)
ON HOW HE IS BALANCING THE BS VI DEADLINE, WHILE SETTING THE COMPANY
ON AN EXPONENTIAL GROWTH PATH.
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Trang 6MARCH 2019 | Manufacturing Today www.manufacturingtodayindia.com
CUTTING TOOLS: DRILLING & BORING
THE INDIAN CUTTING TOOLS SEGMENT IS SEEING AN ENTIRELY NEW RANGE OF TOOLS WITH BUILT-IN SENSORS AND OTHER NOVELTIES
AEROSPACE & DEFENCE
LANDMARK DEALS MARK INDIA'S AEROSPACE AND DEFENCE SECTOR AS MORE OEMS ANNOUNCE PLANS TO SET UP MANUFACTURING OPERATIONS IN INDIA
SANDEEP SINHA, MD, CUMMINS INDIA, ON HOW THE COMPANY IS BALANCING THE BS VI DEADLINE, WHILE SETTING THE COMPANY ON AN EXPONENTIAL GROWTH PATH.
Trang 8MARCH 2019 | Manufacturing Today www.manufacturingtodayindia.com
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or omissions contained in this publication, however caused The opinions and views contained in this publication are not necessarily those of the publishers Readers are advised to seek specialist advice before acting on information contained in this publication, which is provided for general use and may not
be appropriate for the readers’ particular circumstances The ownership of trademarks is acknowledged No part of this pub- lication or any part of the contents thereof may be reproduced, stored in a retrieval system or transmitted in any form without the permission of the publishers in writing An exemption is hereby granted for extracts used for the purpose of fair review Printed and Published by Sai Kumar Shanmugam, Flat no 903, Building 47, NRI Colony, Phase – 2, Part -1, Sector 54, 56, 58, Nerul, Navi Mumbai 400706, on behalf of ITP Media (India) Private Limited, printed at Indigo Press India Pvt Ltd., Plot No 1C / 716, Off Dadoji Konddeo Cross Road, Between Sussex and Retiwala Ind Estate, Byculla (East), Mumbai-400 027, India, India and published at ITP Media (India) Private Limited, Notan Plaza, 3 rd Floor,
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EDITOR: Jayashree Kini Mendes
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Volume 9 | Issue 3 | March 2019
Jayashree Kini Mendes
Mitalee Kurdekar
MARCH CELEBRATES TWO MAIN EVENTS: SAFETY
Week and Women's Day Both can be related to the manufacturing sector Safety is seeing an increasing focus as no company/plant would like its manpower to retire hurt It also tarnishes the image of the company, a blot that cannot be erased for a long time to come More manufacturing companies have gone to great lengths to increase safety measures at their site Besides training employees and insisting that they follow rules to stay safe, there are intricate algorithms devised to ensure they are followed These are not restrained to your usual safety hats and shoes alone They are elaborate meth-ods to stay alert for any sudden event that could cause
an unforeseen catastrophe And rightly so
The second event, Women's Day, is celebrated the world over In the world of manufacturing, women have stormed the shop floor—hitherto a stronghold of men
It's not uncommon to find women working shifts and ing the same kind of jobs that men did for many years (they could, however, be excluded from heavy lifting)
do-Women holding engineering degrees and diploma ers are increasingly seeking jobs in manufacturing, not because it's lucrative, but because it offers a sense of satisfaction that they have entered a domain that, wit-tingly or unwittingly, kept them away for eons And be-lieve me, they are proving to be an asset They are found
hold-to be more diligent, enterprising, and disciplined I ond that
sec-Both these events should be celebrated with much fanfare in the manufacturing sector Safety Week and Women's Day should be encouraged and companies that do so should be given a hearty pat on the back
On our part, we heartily support both these days and will strive to write more detailed reports on them going forward
BROADENING HORIZONS
Jayashree Kini Mendes
Editorjayashree.mendes@itp.com
Trang 9Perfect as a whole
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Trang 10MARCH 2019 | Manufacturing Today www.manufacturingtodayindia.com
12
Pradeep Bhargava, Director, Cummins India
Rajesh Nath,
MD & CEO, German Engineering Federation (VDMA), India
Satish Jamdar, Chief Mentor and Advisor, American Vision
SM Bhat, Managing Director, Ador Welding
Suresh KV, Country Head,
ZF India
Dr Wilfried G Aulbur, Managing Partner, India, Chairman, Middle-East, Head, Automotive Asia, Roland Berger Strategy Consultants
Robindranath Som,
President, Nickunj Eximp
Enterprises
Sandeep Balooja, Managing Partner, S&L Consultants
N Tarachand Dugar, President, All India Manufacturers’
Organisation (Also chairman, Dugar Group)
Manish Kulkarni, Director – Strategy &
Business Development BDB India
Kishore Jayaraman,
President,
Rolls-Royce South Asia
Raj Singh Rathee, Managing Director, KUKA Robotics India
ADVISORY BOARD
Our distinguished advisory board has been assembled to help guide Manufacturing Today to become even more representative of its community.Members have been invited from the highest levels of the industry to ensure that the magazine continues on its path of success
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Trang 11Rs1000/-Why encrypt our conversation when we can speak clearly? Comprehensible, engaging and informative—that’s how communication should be That’s why we developed the dialog-guided, conversational language Klartext for pro- gramming our TNC controls That’s why Klartext is the name of our magazine all about HEIDENHAIN TNC controls for machine tools That’s why you’ll find our Klartext Portal on the Internet Klartext always stands for a simple and straightforward way of communicating No matter how and where you learn about or contact us—Klartext is the right catchword for all TNC topics.
Got it?
Angle Encoders Linear Encoders Contouring Controls Position Displays Length Gauges Rotary Encoders
HEIDENHAIN OPTICS & ELECTRONICS INDIA PRIVATE LIMITED Chennai 600031, India Phone +91 44 4023 4300 www.heidenhain.in
Trang 12MARCH 2019 | Manufacturing Today www.manufacturingtodayindia.com
LOGOS MD, Trent Iliffe, said:
“We’re very pleased to have completed our first acquisition
in India, bringing on board 2.2 million sq-ft of logistics facilities
to our Asia Pacific portfolio
“India has one of the growing economies in the world and with a high-growth real estate sector, this market is an important part of our Asia Pa-cific strategy as we continue to support our tenant customers’ growth across the region We look forward to bringing our sig-nificant regional experience and global development and design standards to India and these two new properties,” he said.Mehul Shah, CEO of the LO-GOS’ Indian business said: “We have worked with the Casa-grand Group on this strategic acquisition for LOGOS Given Chennai's prominence as a in-dustrial hub, the parks are able
fastest-to service the consumption markets of the greater Chennai region and the industrial corri-dors of Southern India
SHARDA MOTOR, EBERSPAECHER FORM JV TO MAKE
BS-VI COMPLIANT EXHAUST SYSTEMS
Sharda Motor Industries has formed a joint
venture with Germany-based Eberspaecher
Exhaust Technology International to develop,
produce and sell BS-VI compliant exhaust
af-tertreatment systems for Indian commercial
vehicle manufacturers
The products from the 50:50 joint venture
(JV) — Eberspaecher Sharda Exhaust
Technol-ogy — will be utilised in trucks and buses from
2020 onwards
"For the initial start of production, two new
technology plants will be launched, one in
Pune and the other in northern India The first
exhaust systems will be manufactured in the
second half of 2019," the filing said
The exhaust aftertreatment systems ant with Bharat Stage - VI will be manufactured
compli-at several loccompli-ations in future, it said Sharda Motor MD Ajay Relan said the partnership is an important step for the company in implement-ing high-tech products for a clean mobility
"With our existing client and supplier base
we bring local expertise into the joint venture company," he added
Eberspaecher Exhaust Technology COO Thomas Waldhier said: "Our customers will benefit from this partnership because they will gain local expertise coupled with our global technology and production know-how for re-duced emissions from traffic in India."
French car major Groupe PSA plans to
launch its India foray with the Citroën brand
The company announced that the first locally
produced vehicle will hit the Indian roads
be-fore the end of 2021 after he launch of
pro-duction of powertrains Citroën International
sales is set to accelerate with highly localised
mainstream cars from the Indian market
The India project was announced as part
of the Push to Pass plan and launched at
the beginning of 2017 with the signing of
two joint venture agreements with CK Birla
Group The Group’s aim is to “be Indian in
India”, to manufacture vehicles and
pow-ertrains in the Tamil Nadu and to bring
state-of-the-art technology for an eco-friendly new
product range
“This project means to be fully integrated
in India with a comprehensive eco-system cluding local production of vehicles and pow-ertrains, distribution of vehicles and services
in-as well in-as procurements for the whole Group
Today’s milestone represents a significant step to meet customers’ expectation in India soon”, said Emmanuel Delay, executive VP, head of India-Pacific Region
“Announcement of Citroën brand for our vehicle JV in India, soon after the inaugura-tion of the powertrain JV greenfield facility
at Hosur in late 2018, is a major milestone for the long term partnership of PSA Groupe
& CK Birla Group It is an exciting brand for Indian consumers seeking international eco-friendly products designed for & made in In-dia," said CK Birla, chairman CK Birla Group
of companies
GROUPE PSA CHOOSES CITROEN BRAND
FOR ITS INDIA LAUNCH
The India project was announced as part of the Push to Pass plan
Trang 13www.manufacturingtodayindia.com Manufacturing Today | MARCH 2019
Alstom has been awarded a contract
by BMRCL to provide power supply and traction electrification for the 33-kilometre extension to Bangalore Metro under Phase II Worth around
Rs 57 crore, it is Alstom’s largest third-rail electrification contract in India Phase II encompasses exten-sion of Bangalore Metro’s existing North-South and East-West corridors, translating to a substantial increase in the reach of the metro and reduction
of road congestion
The scope of the contract includes engineering, supply, installation, testing and commissioning of 750V
DC third-rail traction electrification, the construction of 30 33kV/415V auxiliary substations, 26 33kV/750V
DC traction substations and a 33kV cable distribution network along the viaduct Alstom will work on integrat-ing this new infrastructure with the existing system on the Phase I lines including augmentation of SCADA system The execution of this project will be completed in five phases with the commissioning of the first 6.5-kilometre stretch expected by the end of 2019
“Our significance of our ship with BMRCL, going back to
relation-2009, is underlined by the fact that Bangalore hosts one of Alstom’s most significant sites Alstom’s footprint in systems and infrastructure is growing rapidly, and this project will give us an opportunity to extend our cutting-edge capabilities and solutions to our customer,” said Alain Spohr, Alstom
MD, India & South Asia
Ajay Seth, MD of BMRCL, added:
“The new line, once commissioned, will bring in much needed flexibility in the network while reducing vehicular traffic in the city It will enable Ben-galureans to traverse the length and breadth of the city hassle-free.”
In 2009, Alstom won the contract to provide the U200 signalling and tele-communications solution for 42 kilo-metres of track comprising Bangalore Metro Phase I, completed in 2017
TATA MOTORS TO SUPPLY 80 ELECTRIC BUSES TO WEST
BENGAL TRANSPORT CORPORATION
Reaffirming its commitment towards
e-mobil-ity inIndia, Tata Motors announced the supply
of 80 electric buses to the West Bengal
Trans-port Corporation (WBTC) The company has
already supplied 20 Ultra Electric 9/9m AC
E-buses, with remaining 20 9/9m AC E-buses
scheduled to be delivered by March 31, 2019
The company will also be supplying 40 9/12m
AC E-buses to WBTC in a phased manner
CM Mamata Banerjee flagged off the buses
with dignitaries from WBTC and Tata Motors
Rohit Srivastava, product line head,
pas-senger commercial vehicles, Tata Motors,
said, “The order
is part of the
255 e-buses
to be supplied
to six STUs in the country, of which WBTC is one We are de-termined to de-velop alternate fuel technolo-gies and create more energy ef-ficient vehicles thereby promot-ing electric vehicles.”
Manufactured at Tata Motors Dharwad plant, the Ultra Electric buses will have a traveling range of up to 150km on a single charge Intermediate charging terminals powered with fast charging are mounted at Howrah and Santragachi The Li-ion batter-ies have been placed on the rooftop to pre-vent breakdown due to waterlogging The batteries are liquid cooled to maintain the temperature within an optimum range and ensure longer life along with better perfor-mance in tropical conditions
Name of the Publication: Manufacturing Today
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Publisher’s Name: Saikumar Shanmugam
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Address: Notan Plaza, 3rd Floor, 898, Turner Road,
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Editor’s Name: Mitalee Kurdekar Nationality: Indian
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MANUFACTURING TODAY to be published in the first issue every year after the last day of February)
Trang 1416 MARCH 2019 | Manufacturing Today www.manufacturingtodayindia.com
Trang 15SANDEEP SINHA, MD, CUMMINS INDIA, ON HOW THE
COMPANY IS BALANCING THE BS VI DEADLINE, WHILE SETTING THE COMPANY ON AN EXPONENTIAL GROWTH PATH.
BY JAYASHREE KINI MENDES
THE INSIDE
STORY
Trang 16MARCH 2019 | Manufacturing Today www.manufacturingtodayindia.com
Megasite Phaltan: Tata
Cummins plant that
manufactures BS IV
compliant engines 1
more than just diesel-powered engines Its current line-up of products also includes generator sets, high-horsepower engines for rail and marine, tur-bochargers and fuel systems It has even expanded into electrified power technology, and is developing electric and hybrid powertrain systems
FEW COMPANIES WOULD LIKE TO
pronounce that they would rather be sensed than seen But then that would also depend upon the kind of business they operate in Luckily for Sand-eep Sinha, Managing Director, Cummins India, the company operates in segments that should rightly be sensed For that matter, the man leading the billion-dollar organisation, has himself been more sensed than heard
Sinha likes to work behind the scenes That’s cause currently he has his hands full with deadlines
be-With the 2020 ultimatum of transitioning all vehicles
to BS VI approaching, Sinha is working relentlessly
to help customers make the move smoothly At the recently held Auto Expo, Cummins had showcased the all new BS VI emission compliant engines, turbo-charger technologies, exhaust after-treatment tech-nologies and solutions and solutions for BS VI com-pliant engines Sinha says: “I’m focusing on three areas within Cummins India, which I shall explain shortly The foundation is building deeper customer relationships what with the market around us chang-ing rapidly This is prompted by two or three major trends that we have seen in India, with the major one being emissions regulations Cummins has always been a big proponent of bringing in more stringent emissions in any part of the world.”
Interestingly, what began as a start-up company
to capitalise on a young technology, the diesel gine, has blossomed over 100 years as the com-pany completed a century of its existence in Febru-ary The independent engine maker has grown over the decades to become a company that produces
en-CUMMINS TECHNICAL CENTRE
In February last year, Cummins inaugurated its state-of-the-art technical centre at the Kothrud campus in Pune The Cummins Technical Centre India is equipped with world-class laboratories, engine test cells and engineering facilities The four-storey building has a seating capacity for 2,500 professional engineering staff The new of-fice features collaborative workspace that will sup-port diverse work styles, preferences and back-grounds for all employees It promotes employee well-being through the use of light, art and design and productivity through amenities and technol-ogy The office space includes a flexible learning center to support education, training and team building The facility houses 36 engine test cell slots; two turbocharger rigs; one emissions burner test rig; eight product line specific labs; and nine shared services labs These are the physical as-sets required to support every global business and product line the company produces
The company has invested approx $1 billion in India last five years
Trang 17www.manufacturingtodayindia.com Manufacturing Today | MARCH 2019
environmen-in the world to leapfrog to BS VI from BS IV It was the deteriorating state of pollution in India that prompted the government to undertake far-reaching measures
What gives Sinha a sense of self-assuredness is that
2 Cummins Megasite manufactures mid-range engines for on-highway applications
3 The Kothrud engine plant manufactures high horsepower engines and heavy duty engines for off-highway applications
2
3
MANUFACTURING LOCATIONS
ENGINE BUSINESS
Plant I (Kothrud): Manufactures high horsepower
engines and heavy duty engines for off-highway
applications
Phaltan High Horsepower Plant: Makes high hp
engines for off-highway applications
POWER SYSTEMS BUSINESS
Plant I (Phaltan): Makes gensets for exports.
Plant II (Amboli, Pune): Manufactures gensets for
domestic markets
Plant III (Chennai): Manufactures cool packs for
low kVA gensets
CUMMINS GENERATOR TECHNOLOGIES
Plant I (Ahmednagar): Manufactures alternators.
Plant II (Ranjangaon): Manufactures alternators.
CUMMINS TURBO TECHNOLOGIES
Plant I (Dewas): Manufactures turbochargers for
domestic markets
Plant II (Pithampur): Manufactures turbochargers
for exports
Plant III (Rudrapur): Manufactures turbochargers
for domestic markets
NEW AND RECON PARTS
Plant I (Pithampur): Remanufactures engines and
parts
Plant II (Phaltan): Remanufactures engines and
parts
CUMMINS EMISSION SOLUTIONS
Plant I (Pirangut): Manufactures aftertreatment
systems
Phaltan Components Plant: Manufactures
after-treatment systems
CUMMINS FUEL SYSTEMS INDIA
Phaltan Components Plant: Manufactures
mid-range fuel injection systems
TATA CUMMINS
Plant I (Jamshedpur): Manufactures mid-range
engines for on-highway applications
engines for on-highway applications
VALVOLINE CUMMINS
Plant (Ambernath, Thane Dist): Manufactures
lubricants
Trang 20MARCH 2019 | Manufacturing Today www.manufacturingtodayindia.com
con-of the organisation, he took up a few mandates voluntarily The second of the three areas accord-ing to him, considering the advanced technologies the company has, is to help some of the OEMs with components that can help their engines reach the required emission standards The third is banking on future technology “There’s no question today that Cummins’ portfolio comprises mainly gas and diesel engines, but 20 years hence this is not going to be the case There will be a major shift to electric en-gines and the first to change will be buses,” he says.While much of the expected changes may be par for the course, Cummins India is aware that con-nected solutions (which is the third business for the company) that can sit comfortably on future engines will be the way forward Although the company has emulated this model in other parts of the world, it would like to bring fit-for-purpose solutions to the Indian market specifically Meanwhile, Sinha is also exploring its fuel cells technology and how it can be nurtured in the Indian market
despite the noise about electric vehicles, it will be
a really long time before the IC (internal tion) engine will vanish He says, “The IC engine will likely not find a replacement for some years to come
combus-One can consider different kinds of fuels, but the IC engine is here to stay Having said that, customer needs are changing rapidly and if we work closely with them, we can actually be more successful than before Cummins is a global player and in every mar-
CUMMINS MANUFACTURES 850,000 ENGINES PA, WITH THE NEAREST COMPETITOR FAR BEHIND AT 250,000-
across the shop floor
and corporate level
Trang 21www.manufacturingtodayindia.com Manufacturing Today | MARCH 2019
Investments play a crucial role for companies
en-gaged in technologies Cummins has left no stone
unturned to first invest in human resources, the
lynchpin on which an organisation can prosper In
his words, “We are in a unique position, not only
because we are well established, but have worked
to translate that into the Indian requirement Even
more critical was to create future leaders and that
includes future diverse leaders, inclusive leaders,
and leaders who understand what the future holds
and is expected from them I spent a lot of time in
fortifying the next generation of leaders by way of
honing their skills, building up on their blind spots,
and that has been a much needed investment
There’s a need to shift from the hierarchical
envi-ronment manufacturing companies have followed
5
6
Trang 22MARCH 2019 | Manufacturing Today www.manufacturingtodayindia.com
to working on Euro 5 and Euro 6 programmes Some
of the global development work around connected solutions was also happening in India, and finding engineers with the right skills was easy
FUTURE PROGRESS
There is a general consensus that achieving low cost and high quality is no longer enough to guarantee success In the face of fierce, low-cost competition and an army of high-quality suppliers, companies are increasingly concentrating on flexibility as a way
to achieve new forms of competitive advantage In such a scenario, demand forecasting seems to be
a thing of the past Sinha adheres to this too In der to beat volatility, Cummins has built in flexibility in its manufacturing and supplier capacities, and that
or-is not an easy task “Overnight policy changes can change demand pattern by up to 30% in a month Sticking to a rigid forecast will make us unable to cater to the needs of customers Building in flex-ibility and simultaneous interaction with customers and suppliers helps us better deliver,” says Sinha The modular system that Cummins has created of-
fers resilience, which the company can quickly escalate or reduce as and when the need arises
With 15 manufacturing plants across the country (see box: Manu-facturing Plants), the company has bifurcated various products across plants The plants are well integrated with each other and synergies have been created so that the compo-nents plant can cater to the needs of the engine or the genset plant The megasite at Phaltan has been designed for domestic production and sales and an-other part as a special economic zone for exports With 90% localisation, its engineers at the R&D cen-
helps OEMs with
components that can
help their engines
reach the required
busi-Sinha has been wise in retaining employees
main-ly by hiring millennials and offering a collaborative workspace and flexible hours It has paid off
Reinforcing the workforce has egged the company
to move on to connected solutions for customers, develop its testing facilities and improve customer en-gagement levels significantly Simul-taneously, it built up internal capabili-ties in a timely manner and mainly in three areas “One, we built plenty of manufacturing capacity, which we designate as ‘ca-pability ahead demand’ The second one was the technology centre, which is really helping us now
And third, is the leadership team,” says Sinha
Consolidating the team was only a matter of judgement With Cummins’ core focus now being
BS VI, all it needed to do was transfer knowledge
Trang 23www.manufacturingtodayindia.com Manufacturing Today | MARCH 2019
is to grow the company in a sustainable manner It’s not about how far we reach, but how we achieve it
The work environment we offer the team, creating an inclusive and diverse culture, increasing the women workforce from the current 35% to a larger percent-age, are only some of the things on my list,” he says
With so much thoughtfulness going on in the Cummins India world, little wonder, why Sinha is more sensed than heard
tre and the technical
cen-tre are constantly looking
at light-weighting, thermal
management, adopting
new materials, etc
Digitalisation and
In-dustry 4.0 is the way
for-ward and Cummins is not
lagging Sinha takes pride
in the fact that Cummins
was one of the
earli-est companies to have
installed self-correcting
lines at its components
manufacturing plant when
it was a novelty in India
In recent times, the
company has invested
Rs 150 crore alone to
manufacture the BS VI engines Though the move
to BS VI has caught the fascination of the
govern-ment, Sinha says that few have realised that what
took the rest of the world 10-15 years to achieve,
India will have clinched it in 1,000 days “The launch
pad for after-treatment is BS IV and we are offering
two technologies in India – SCR (Selective Catalytic
Reduction) and EGR (Exhaust Gas Recirculation)
However, for BS VI, SCR is the preferred
technol-ogy,” says Sinha
Sinha is not resting on his laurels Ask him about
his dream for Cummins and he says that in the
short-9
10
9 Cummins plant
at Phaltan SEZ manufactures high horsepower engines and gensets for off-highway applications
10 Cummins Power Systems which makes high horsepower generators
Trang 24MARCH 2019 | Manufacturing Today www.manufacturingtodayindia.com
are bound to use their tools for a long period of time
That means regular inspection Most often, tools at
a factory are inspected manually And this requires machine down-time, adding to production cost As the industry transitions to Industry 4.0, there is an expectation that such manual condition monitoring will be replaced with embedded sensors
In order to enhance the quality and efficiency of these operations, some companies are developing cyber physical systems for machine tools alone Em-
bedded sensors will provide continuous streams of real-time data without requiring any stoppages According to a report, researchers at the Univer-sity of Sheffield’s Advanced Manufacturing Research Centre (AMRC) have developed an intelligent, low-cost tooling insert, embedded with smart sensors This will deliver in-process condition monitoring that reduces machining stoppages The aim of the proj-ect was to improve the efficiency, performance and quality of production operations, which is vital to im-proving the productivity of the wider economy
Trang 25BORING REAMING BURNISHING THREADING
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Trang 26MARCH 2019 | Manufacturing Today www.manufacturingtodayindia.com
NEW THINGS AT WORK
The cutting tools industry has always been a lenging one With time, there has been an upgrade
chal-in machchal-inchal-ing technologies, changes chal-in raw materials and high productivity demands from customers The key is to have high productivity without breakage and damage of the tools Often these challenges are ad-dressed by the right mix of raw tool material grade, geometry and coating There is a constant innova-tion happening in these three areas to provide the optimum tooling solutions to the customers New tools with optimum grades and geometries, new machining techniques and digital consultation sup-port are some of the new trends that we see in the market today
2 & 4 Dormer Pramet
launched new tools
focussing on the die &
In-GARANT PPC & TPC are very good examples for such solutions which target specific type of applica-tions only An application consultant is always essen-tial for customers to make the best recommenda-tions in such cases
Similarly, Dormer Pramet possesses a broad range
of metal cutting tools ranging right from the rotating tools to the indexable tools such as turning, milling, hole making, threading etc that are fully equipped to serve the customers in a big way Gautam Ahuja,
MD, Dormer Pramet, says, “From the indexable tools, we have launched a new series of the cutter for die & mould segment which is a high feet cutter with a square shoulder We also introduced a new series SBN10 high feed milling range with BNGX in-serts, M8330 milling grade for general machining ap-plications in a variety of materials, and the extended Shark Line program of material specific taps.”With the buzzwords of smart manufacturing, more customers are demanding that vendors provide them with tools that will help them take intelligent decisions Tools must be made smarter Atul Nagpal, MD, Cer-atizit, says, “As manufacturers of machine tools, we
“From the indexable
tools, we have
launched a new series
of the cutter for die &
mould segment which
is a high feet cutter with
Trang 27need to cut down development time by half In other
industries, the development phase is must faster and
there’s something we can learn Today more than
40% of our products are less than five years old,
but our target is 50% Some products are so new
that sometimes we face problems getting them out
to the customer because they have not been fully
tested and approved by us Often, customers are
ill-equipped to use the tools on their machines.”
The Indian manufacturing industry is in the midst
of a new industrial revolution The advancements are
powered by smart manufacturing, robotics,
embed-ded intelligence and IoT, leading to end-users
expec-tations for efficiency improvement, cost benefits and
reduced human exertion Prashant Sardeshmukh,
VP & director, MMC Hardmetal India, says, “The
Indian cutting tools industry has seen significant
growth last two decades, primarily due to rise in
sec-tors like automotive as well as heavy and light
engi-neering It is these two sectors that continue to lead
in terms of demand even today In recent times there
has been encouraging demand from other
indus-tries like aerospace, defence, Railways, energy and
power equipment All latest innovations by Mitsubishi
are in line with the demand by industry to improve
cutting efficiency and reduce machining costs Due
to strict environmental policies and to increase the
resilience of the product, work materials are
chang-ing High temperature alloys, high strength materials
or composite materials are on demand.”
The company recently launched new shoulder end mills with tangential inserts named VPX series It also introduced a new, revolutionary grooving and cutting off system – GW series It has expanded range of heads for the iMX exchangeable head end-mill se-ries This is a revolutionary end-mill system which provides excellent economy and promises high ef-ficiency and precision This product is also powered
by innovative coating technology called “SMART MIRACLE” to enhance both smoothness and sharp-ness of the cutting edge for a longer tool life
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“In recent times there has been encouraging demand from other industries like aerospace, defence, Railways, energy and power equipment.” – Prashant Sardeshmukh
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