004 EIA (s power) EN

Besides, to meet the demand of our traditional customers and new customers, the Board of directors decided to invest construction project "Textile- garment factory - S.Power Vietnam Text

CONTENTS

LIST OF TABLES 5

LIST OF FIGURES 7

LIST OF ACRONYMS 8

PREAMBLE 9

1 PROJECT ORIGIN 9

1.1 The project formed the basis 9

1.2 The agency approved investment projects 10

1.3 The relationship of the project with the relevant planning 10

1.4 The project is located in an industrial zone 10

2 LEGAL AND TECHNICAL BASIS OF EIA IMPLEMENTATION 11

2.1 The laws, regulations, standards and technical guidelines on environment 11

2.1.1 Legislation 11

2.2 The legal basis of the project 13

2.3 Resources by project owners creation 14

3 IMPLEMENTATION OF EIA 14

4 METHODS USING FOR EIA REPORT 15

4.1 The EIA method 15

4.2 Other methods 16

CHAPTER 1: 18

PROJECT DESCRIPTION 18

1.1.PROJECT TITLE 18

1.2.PROJECT INVESTOR 18

1.3.GEOGRAPHICAL LOCATION 18

1.3.1.Geographic coordinates and the boundary of the project 18

1.3.2 The relationship between location of project and other projects around 19

1.4.MAJOR CONTENT OF THE PROJECT: 20

1.4.1.Description of project goals 20

1.4.2.Volume and size of the project items: 20

1.4.3.Methods and technologies of construction 22

24

1.4.4 Production technologies 24

1.4.5 List of machines and equipment 34

1.4.6 Raw materials, fuel, material and products of the project 37

1.4.7 Project progress 43

1.4.8 Invested capital 43

1.4.9 Organizational management and execution 44

CHAPTER 2 47

NATURAL, ENVIRONMENTAL AND ECONOMICAL – SOCIAL CONDITIONS 47

2.1 NATURAL AND ENVIRONMENTAL CONDITIONS 47

2.1.2 Geographical, geological and topography conditions 47

2.1.2 Meteorological and climate conditions 48

2.1.3 Hydrology conditions 50

2.1.4.Current status of natural environmental components 51

2.1.5.Biological resources 52

2.2 Infrastructure status of Thanh Thanh Cong industrial park 53

CHAPTER 3 55

ASSESSMENT, PREDICTIONS OF ENVIRONMENTAL IMPACT 55

3.1 Assessment and predictions impacts 55

3.1.1 Assessment and prediction of the impact ofthe preparation phase 55

3.1.2 Assessment and predictionof the impact of the construction phase 55

3.1.2.1 The impact of waste gas 56

3.1.1.2 The impact of the waste water 66

3.1.1.3 Impact of solid waste source 70

3.1.1.4.Other impacts 71

3.1.1.5.The impact on economy and sociality 72

3.1.1.6 General assessment of environmental impact of activities in the construction phase of the project 72

3.1.2.Assessment and prediction of the impact of the construction phase 76

3.1.2.1 The impact of air waste sources 76

4 Impact of pollutants in emission: 82

3.1.2.2 Impacts of watewater source 82

3.1.2.3 Impacts from solid waste source 86

3.1.2.4 Noise 90

3.1.2.5 Heat 91

3.1.2.6 Impact on socio-economic 91

3.1.2.7 Integrated assessment of environmental impacts in the operational phase 92

3.1.4 Assess and predictions of impact caused by the risks and incidents 96

3.1.4.1 Construction phase 96

3.1.4.2 Operation phase 97

3.2.COMMENT ON THE DETAIL, THE RELIABBILITY OF THE RESULTS, REVIEWS, PREDICTIONS 102

3.2.1 Assessment the reliability of the method 102

CHAPTER 4 MEASURES FOR PREVENTION, MITIGATION NEGATIVE IMPACTS

AND PREVENTION, RESPONSE TO RISKS, INCIDENTS OF PROJECT 105

4.1 Measures for prevention, mitigation negative impacts of the project 105

4.1.1 Measures for prevention, mitigation negative impacts in the construction phase 105 4.1.1.1 For sources of exhaust, noises 105

4.1.1.2 Fortification and sediment control 106

4.1.1.3 For wastewater 106

4.1.1.4 Minimizing the impact of solid waste 107

4.1.1.5 Reducing the other impacts: 108

4.1.2 Measures for preventing and minimizing the negative impacts on the operational phase 108

4.1.2.1 Measures for preventing and minimizing the exhaust sources 108

4.1.2.2 Measures to minimize the waste water 116

4.1.2.3.Measures to minimize sources of non-hazardous solid waste 126

4.1.2.4 Measures to control pollution caused by hazardous waste 126

4.1.2.5.Methods for controling noise pollution 127

4.2 Management, prevention measures and response to risks and incidents 129

4.2.1 Management, prevention measures and response to risks in the construction phase 129

4.2.1.1 Labor safety measures 129

4.2.1.2 Prevention and response to fire incidents 129

4.2.2 Management, prevention measures and response to risks and incidents in the operation phase 130

4.2.2.1 Prevention and response to fire incidents 130

4.2.2.2 Prevent and respond to incidents of chemical leakage 130

4.2.2.3 Safety Measures 131

4.2.2.4 Preventing incidents of steam supplying systems, boiler 132

4.2.2.5 Preventing incidents of water supply and sewerage systems, waste treatment leakage, broken drainage pipe 132

4.2.2.7 Electrical safety 134

4.2.2.8 Minimizing impact on environment, culture and sociality 134

4.3 The plan for organize works and measures of environmental protection 134

CHAPTER 5 137

ENVIRONMENTAL MANAGEMENT AND MONITORING 137

5.1 Environmental Management Program 137

5.2 Environmental monitoring program 155

5.2.1 Environmental monitoring during construction 155

5.2.2 Environmental monitoring in the operational phase 155

5.2.2.1 Monitoring of emissions 155

5.2.2.2 Wastewater quality monitoring 156

CONCLUSIONS, RECOMMENDATIONS AND COMMITMENT 157

1 Conclusions 157

2 Recommendations 157

LIST OF TABLES

Table 1: List of staff involved in the project 15

Table 2:The Coordinates of the poject area 18

Table 3:Volume of the project items in phage 1 21

Table 4 List of equipment and machine used for construction 34

Table 5 List of equipment and machine used for production of phase 1 34

Table 6 The volume of raw materials 37

Table 7 The volume of chemical 38

Table 8: The volume of fuel 40

Table 9:.Types of product 42

Table 10 Statistics activities, technology implementation, environmental factors potentially waste generation in the phase of project 45

Table 11.Relative air humidity during year is shown in following table: 49

Table 12.Results of analyzing air quality 52

Table 13 The negative impact in the construction phase 56

Table 14 The emission factor and the concentration of dust generated in the process of leveling 57

Table 15: The pollution factor for trucks on the road 59

Table 16:The density of pollutants in the process of electric welding metal 61

Table 17: Coefficient of contaminants in gas welding 61

Table 18.Norm fuel for machinery construction 62

Table 19: Coefficient and pollutant load from burning diesel oil from construction equipment 63

Table 20: The concentration of pollutants in the exhaust gases by means of execution 64

Table 21.The impact of air pollutants 64

Table 22 The noise generated from the operation of construction equipment on site 66 Table 23 Load of pollutants in rainwater runoff in the project operational phase 68

Table 24 The concentration of pollutants in construction wastewater 69

Table 25 Load of pollutants in construction wasteater of project 69

Table 26 Matrix for the construction phase 72

Table 27 The level and scope of each impact source in the construction phase 74

Table 28 The negative impact of the operational phase of the plant 76

Table 29 The amount of necessary fuel for transportation plant in one day 78

Table 30 Coefficient of pollution from traffic emissions 79

Table 31 Forecast of air pollution load caused by the main means of transport in plants 79

Table 32 Coefficient of dust pollution, noxious gases in the exhaust gas from coal 80

Table 33 Impact of air pollutants 82

Table 34 Components and charcteristics of production wastewatert 83

Table 35.Coefficient of domestic wastewater 84

Table 36.Impact assessment of pollutants in wastewater 85

Table 37 Components of solid waste 86

Table 38 List of hazardous waste 88

Table 39: Summary of environmental impact degrees of the construction activities 93

Table 40: Impact objects and scale in construction phase 94

Table 41 The level and impact scope of the risk, crash 100

Table 42: The credibility levels of the reviews 102

Table 43 The measures to control pollution production wastewater 119

Table 44 Cost estimated for the construction, installation 134

Table 45 Environmental Management Program 137

LIST OF FIGURES

Figure 1– location of the project in Thanh Thanh Cong industrial park 20

Figure 2 Diagram showing the construction activities of the project 24

Figure 3 Organizational chart of project management 44

Figure 4 System Diagram of treating dust 109

Figure 5 Principle of operation of refrigeration, humidification system 109

Figure 6 The process treating exhaust gas from boiler 113

Figure 7 Measure of the rainwater runoff 117

Figure 8 septic system waste water treatment 118

Figure 9 Technological scheme of centralized sewage treatment capacity of 6,000 m3 / day 120

LIST OF ACRONYMS

BTCT: Reinforced concrete reinforced concrete

BOD: biochemical oxygen demand

DO: dissolved oxygen in water

ĐTM: Environmental Impact Assessment

ĐVT: Unit

KCN: Industrial Park

KCX: Export Processing Zone

KHKT: Science and Technique

UBND: Committee of People's

WHO World Health Organization

XD Construction

PREAMBLE

1 PROJECT ORIGIN

1.1 The project formed the basis

According to the financial information from the Vietnam Textile and Apparel Association, 2014, textile industry is a high growth rate of exports In year of 2000, it reached 1.89 bilion USD, reached 4.77 bilion USD in 2005, reached 11,2 bilion USD in

2010 and reached 22 bilion USD in 2013 (11 times higher than in 2000)

Vietnam is a country having strength textile industry through cheap labor cost, high skill and the ability for producing high quality items and a large scale in a short time as well as the government utmost to facilitate and support the garment business

Our company realized the potential development of Vietnam's garment industry

is very high Besides, to meet the demand of our traditional customers and new customers, the Board of directors decided to invest construction project "Textile-

garment factory - S.Power (Vietnam) Textile Co., Ltd, Phase 1" at Lot A13, C1 road,

Thanh Thanh Cong industrypark, An Hoa commune, Trang Bang district, Tay Ninh Province

The project is divided into 03 phases Within the scope of this EIA, the report only assesses the first phase with products including the knitted fabric 11,000 tonnes/ year; clothing 19.2 million pcs/ year; cartons 100,000/year, 100 tons of plastic bags/ year; 150 tons of clothing materials /year

Thanh Thanh Cong Industrial Park with the advantage of infrastructure planning

is synchronized and closed, security assurance Besides, there are skilled workers and labor prices The expansion of the scale of investment projects will solve jobs for local workers, contribute to the process of economic restructuring and the industrialization and modernization of home province

According to d & c, Clause 1, Article 15 of Decree 18/2015 / ND-CP dated 14/02/2015 and pursuant to Official Letter No 3053 / 07.27.2015 STNMT-CCBVMT days of the Department of Natural Resources and Environment, at the same time to limit the impact on the negative impact on the environment and strict implementation of environmental protection law, the bylaws of the Government and the Ministry of Natural

Resources and environment, textile Co S.Power ( Vietnam) in collaboration with the Center for environmental monitoring reports are conducting environmental impact assessment (EIA) for the project "Textile-garment factory - S.Power (Vietnam) Textile Co., Ltd, Phase 1" at Lot A13, C1 street, Thanh Thanh Industrial Zone, An Hoa commune, Trang Bang district, Tay Ninh Province

Report on environmental impact assessment of the project is the basis for the state authorities to conduct environmental assessment, monitoring and management of activities related to environmental protection our company Also report environmental impact assessment is also the scientific basis for our solutions deployed limited negative impact on the environment during the operation of the plant

1.2 The agency approved investment projects

S.Power (Vietnam) Textile Co., Ltd approved the investment report of this project

1.3 The relationship of the project with the relevant planning

Project "Textile-garment factory - S.Power (Vietnam) Textile Co., Ltd, Phase 1" located at Lot A13, C1 Street, Thanh Thanh Industrial Zone, An Hoa Trang Bang district, Tay Ninh province

The project will be invested in Thanh Thanh Cong industrial park, including the precincts of textile-garment industry and supporting industry that are approved 278 hectares (including 113 hectares in phase 1; 165 hectares in Phase 2) by PPC

1.4 The project is located in an industrial zone

Project is located in Thanh Thanh Cong industry zone Thanh Thanh Industrial Park was established in 2008 under the Decision No 719 / QD-Committee of the People's Committee of Tay Ninh Province Located in An Hoa Commune, Trang Bang district, Tay Ninh province

Thanh Thanh Industrial Park has 1,020 hectares wide scale Inside:

- Industrial land: 760 ha

- Land port warehouse area: 84 ha

- Residential: 76 ha

Asia is (NH No 22) and GMS railways In addition, businesses can easily transport goods to ports (Cat Lai, SPCT), the southeastern provinces, the Mekong Delta provinces through Asia Road and river waterways Vam Shareholders

Thanh Thanh Industrial Park is an ideal investment destination for investors interested in the key elements such as merchandise exports to countries in the region, labor, investment costs, waterway

2 LEGAL AND TECHNICAL BASIS OF EIA IMPLEMENTATION

2.1 The laws, regulations, standards and technical guidelines on environment 2.1.1 Legislation

Report on environmental impact assessment for the operation of the project was set up on the basis of compliance with the following legislation:

- Environmental Protection Law No 55/2014 / QH13, Congress XIII Socialist Republic of Vietnam, at its 7th session dated 23.06.2014 and effective from the date of 01.01.2015

- Land Law No 45/2014 / QH13, the National Assembly of the Socialist Republic Vietnam XIII, 6th session adopted on 11.29.2013 and is effective as from the date of 07.01.2014

- Construction Law No 50/2014 / QH13, Congress XIII Socialist Republic of Vietnam, at its 7th session dated 18.06.2014 and effective from the date of 01.01.2015

- Decree 29/2008 / ND-CP dated 14/03/2008 by the Government regulations on industrial parks, export processing zones and economic zones

- Decree No 108/2008 / ND-CP of the Government dated 07/10/2008 detailing and guiding the implementation of some articles of the Law on Chemicals

- Decree No 164/2013 / ND-CP of February 12/11/2013 of the Government amending and supplementing some articles of Decree 29/2008 / ND-CP dated 14/03/2008 by Government regulations industrial parks, export processing zones and economic zones

- Decree 80/2014 / ND-CP dated 08/06/2014 of the Government on sewerage and wastewater treatment

- Decree No 18/2015 / ND-CP dated 02/14/2015 of the Government on environmental protection planning, strategic environmental assessment, environmental impact assessment and environmental protection plan

- Decree No 19/2015 / ND-CP dated 02/14/2015 of the Government detailing the implementation of some articles of the Law on Environmental Protection

- Decree No 38/2015 / ND-CP dated 04/24/2015 of the Government on the management of waste and scrap

- Circular No 20/2013 / TT-BCT dated 05/08/2013 of the Ministry of Industry and Trade regulations on Planning and Precautions, chemical emergency response in the industrial sector

- Circular 27/2015 / TT-BTNMT 05.29.2015 Ministry of Natural Resources and Environment on strategic environmental assessment, environmental impact assessment and environmental protection plan

- Circular No 35/2015 / 30.06.2015 BTNMT of Natural Resources and Environment Ministry regulations on environmental protection and economic zones, industrial parks, export processing zones, high-tech zone

- Circular No 36/2015 / 30.06.2015 BTNMT of Natural Resources and Environment Ministry regulations on hazardous waste management

- Decision No 3733/2002 / QD-BYT dated 10/10/2002 of the Minister of Health

on 21 Issued occupational health standards, 05 and 07 principles of occupational health parameters

2.1.2 The standards and regulations applicable

Group regulations on environmental quality

- QCVN 03-MT: 2015 / MONRE - National Technical regulations on permissible limits of heavy metals in the soil

- QCVN 08-MT: 2015 / MONRE - National Technical Regulation on surface water quality

- QCVN 09-MT: 2015 / MONRE - National Technical Regulation on groundwater

- QCVN 14: 2008 / MONRE - National Technical Regulation on waste water

- QCVN 06: 2009 / MONRE - National Technical Regulation on certain hazardous substances in the ambient air

- QCVN 26: 2010 / MONRE - National Technical Regulations on noise

- QCVN 27: 2010 / MONRE - National Technical Regulation on vibration

- QCVN 38: 2011 / MONRE - National Technical Regulation on the protection of water quality for aquatic life

- QCVN 05: 2013 / MONRE - National Technical Regulation on ambient air quality

Group regulations on waste

- QCVN 07: 2009 / MONRE - National Technical regulations for hazardous waste threshold

- QCVN 19: 2009 / MONRE - National Technical Regulation on industrial emissions for dust and inorganic substances

- QCVN 20: 2009 / MONRE - National Technical Regulation on industrial emissions for some organic matter

- QCVN 40: 2011 / MONRE - National Technical regulations on industrial wastewater

- QCVN 50: 2013 / MONRE - National Technical Regulation on the threshold for hazardous waste sludge from the water treatment process

- QCVN 13-MT: 2015 / MONRE - National Technical Regulation on textile and dyeing industrial wastewater

2.2 The legal basis of the project

- Investment certificate No 8753307767 was issued by Tay Ninh Province's

Economic Zone Management Board for the first time dated 01/15/2016 and revision

1 dated 11/04/2016

- The lease agreement of land use rights in the Thanh Thanh Cong Industrial Park No 09/2015/HDTLD-TTCIZ date 12/31/2015

2.3 Resources by project owners creation

- Investment Project Report

- The financial situation of statistics on hydrology, meteorology, regional projects,

in 2014, Statistical Yearbook 2014 Tay Ninh province

- The report on environmental impact assessment similar to the basis of comparison and identification of negative impacts on the environment caused by the activities of the project caused

- The documents, scientific reports in the field of wastewater treatment, waste gas, solid waste and abroad

- Results of the survey, surveying and environmental analysis of the project area

- Le Huy Ba, Environmental Toxicology, Publishing National University, 2000

- Dang Kim Chi, Environmental Chemistry, the scientific and technical publishing,

1998

- Hoang Hue, Wastewater, Building Publishers, 1996

- Hoang Hue, drainage Textbook Publishing House Building, 1997

- The engineering drawing on the overall surface, waste water treatment system, exhaust boiler

3 IMPLEMENTATION OF EIA

S.POWER Textile Co in collaboration with the Center for Environmental Monitoring Report conducted construction environmental impact assessment for the project “Textile-garment factory - S.Power (Vietnam) Textile Co., Ltd, Phase 1”

S.POWER Textile Co is the lead agency implementing the EIA report The consultant is Environment Monitoring Center

Contacts the consultant:

ENVIRONMENTAL MONITORING CENTER

- Director: Mr Tran Khắc Phục

- Address: 606, Road 30-4, P3, tay Ninh City, Tay Ninh Province

- Telephone: 066.3818620 Fax: 066.3818733

List of people involved in the environmental impact assessment for the project:

Table 1: List of staff involved in the project

4 METHODS USING FOR EIA REPORT

The methods used to conduct the analysis, forecast and evaluate the impact of the project on environmental factors are:

4.1 The EIA method

4.1.1 Methods of assessment and predicting

Based on the ratio of pollution set up by World Health Organization:

- To estimate the pollutant load from the project activities

- To predict the impact on public health and the environment

4.1.2 Comparative method

Researching the environmental changes in a number of projects with similar characteristics to predict the probable impact of factors: geology, climate, water quality-based Besides, to base on standards to assess the level of pollution caused by the impact

of the project

4.1.3 The method of making matrix

Matrix method based on the principle of comparing each of the project activities for each parameter or environmental components to evaluate the relationship causes – consequences The total score reflects the environmental components or environmental parameters most strongly affected

4.2 Other methods

4.2.1 Statistical methods

This method use the statistical material collected by local agency (Statistical Yearbook, Economic situation report - society ), as well as studies involved also are used

4.2.2 Survey methodology, fieldwork

Base on environmental environmental documents, conducting investigations, surveying the project area in order to update and supplement information, as well as surveying the environmental status of the project area

This method is carried out in the project area The content of the survey include:

- Collecting information about the conditions of natural geographical, economic - social, infrastructure environmental status, status of regional transport project implementation

- Measuring, sampling and analysis of environmental parameters

- Observing the scene and recording visual comment

- Collect and aggregate the relevant documents

- Review the information, the data after the investigation and survey

4.2.3 Rapid assessment method

Base on the experience of experts, through the field survey EIA has been made preliminary with some enviromental factores base on emission load coefficient by World Health Organization (WHO) issued in 1993 at Geneva

4.2.4 The method of making listing

- This method is used to establish the relationship between the activities of the

- The data was processed by statistic, analytical synthesis, comparing under the table form according to defined system: basic information about the project areas, data

on the economy - society , the professions

CHAPTER 1:

PROJECT DESCRIPTION 1.1.PROJECT TITLE

“Textile-garment factory - S.Power (Vietnam) Textile Co., Ltd, Phase 1”

1.2.PROJECT INVESTOR

- Investor: S.Power (Vietnam) Textile Co., Ltd

- Address: Road 787 ,Thanh Thanh Cong Induster Park , An Hoa Commune,Trang

- Bang District,Tay Ninh Province,Vietnam

- Phone number:: (852)2689-1881

- Representative: Mr.Wong Ting Chung- position: chairman

1.3.GEOGRAPHICAL LOCATION

1.3.1.Geographic coordinates and the boundary of the project

The project will be implemented at lot A13, Road C1, Thanh Thanh Cong industrial Park, An Hoa Commune,Trang Bang District,Tay Ninh Province,Vietnam

Coordinates of the park following:

Table 2: The Coordinates of the poject area

(Source: Project investor, 2016)

The border of the project area following:

- East: Bordering Kouyuen Ltd.,

- West: Bordering Unitex Textile company

- South: Bordering Jifa Thanh An (Vietnam) textile Ltd.,

Map of the project location in Thanh Thanh Cong industrial park is attached in Appendix

1.3.2 The relationship between location of project and other projects around

Project “Textile-garment factory - S.Power (Vietnam) Textile Co., Ltd, Phase 1”is constructed on area where the area is 140,113.9 m2 belong to Thanh Thanh Cong industrial park

The location of project is fit with the Thanh Thanh Cong industrial park planning, this is a advantage point of project However, because of bordering existing factories operating this project may affect on them Thus, the project investor will apply effective pollution treating methods, planting tree to limit affecting minimum pollution The park will supervised the project to make sure that it will not affect on factories around Besides, the project belong to the park where has a advantages transportation system There are number national route and port which are quite near to the project, including:

Figure 1 – location of the project in Thanh Thanh Cong industrial park

1.4.MAJOR CONTENT OF THE PROJECT:

1.4.1.Description of project goals

- Manufacturing knitted fabric, hooking fabric, carton box and garment accessories

- Attracting labour force, contributing increasing joband budge of Tay Ninh province

1.4.2.Volume and size of the project items:

In order to facilitate for the phase II and III, the entire factory and infrastructures will be invested in Phase I, investor will only invest machinery in the Phase II and III The total project area is 140,113.90m2, is arranged in table 3 as following:

Table 3:Volume of the project items in phage 1

(%)

II Area for trees and

Hazardous solid waste

No NAME OF ITEMS AREA (m 2 ) PERCENT

(%)

(Source: S Power)

1.4.3.Methods and technologies of construction

1 Planning for overview of construction

- Mills and storages are bordered on storehouse and there is a door between them for connecting in order to transport raw material and production easily

- The office will be located separately to avoid noisy pollution, heat and dust

- Wastewater treatment plant is located at convenient site for collecting and treating wastewater

- Chemical storage is located separately in factory with good humidity and light condition

- Internal roads is designed conveniently for transportation:reinforced concrete roads designed is high quality, speed allowed is 20 km/h Besides, there are number reinforced concreteroads for transporting between grass field

- Trees system: there is many beautiful flowers and trees around project area

2 Solutions for the project items

- Guard house: reinforced concrete foundation, brick wall, roof,

- Stairs and hall: reinforced concrete foundation, tiled floor

- Fence: brick wall, 2,5m height, pillars (200x300)

- Yard, internal road: concrete

- Flowers, trees

- Electricity system: electricity source from the Thanh Thanh Cong industrial park

- Tay Ninh Electric Power Company

- The solutions of occupational safety, fire prevention:

+ The devices equipped make sure safety for worker and equipment Al devices have to have procedures of operating

+ The hot and dust area are equipped electric fans, dust filter creating a good working environment and safety for employees

+ Fire protection water storage tank combines with the biological pond will built

in the factory

- Water supplement systems: Using water from the industrial park which is untreated river water The company will build water treatment plant to serve the production process With water treatment plant, flow out will match the standard

of production water

- Drainage system: Rainwater from the roof is collected by pipes being laid along the roof and flow to tanks, one part of rainwater will be reused for irrigation, cleaning internal street, another part of rainwater will be focused on manholes and flow into the storm water system of Thanh Thanh Cong Park

- Sewer system for wastewater: wastewater including domestic wastewater and sewage wastewater is collected through the manholes located at the discharge site Domestic and sewage wastewater are transferred to treatment plant Water discharge from wastewater treatment plant reaches QCVN 40:2011/BTNMT, column A, around 30% of wastewater is reused for watering plants, cleaning factories, 70% of wastewater is connected to the sewage system of the park

3 Description of method and volume of the project items

The project construction phases include: rainwater drainage ditch digging, building pilars, walls, roof…

Flow chart showing project construction activities:

Figure 2 Diagram showing the construction activities of the project

Describe the process of construction

Constructing project items include the steps following:

- Leveling, freeing area: the area for project has been done leveling by the industrial park Soil from digging ditch and basement has used for leveling

- Digging ditchs for rainwater drainage and digging basement have done by machines

or manipulation

- Construction of pillars, walls, roof: including the activities such as pillar, wall building and structures installing process of iron and steel frame, tole roof Along with basic construction phage, there are activities such as material mixing, Coppha closing and removing; the cutting, hammering and welding process of metal details Materials are used in this phage, including: cement, sand, brick, stone…and steel

- Finishing works: this process consists of painting walls, sweeping, collecting garbage, planting trees

In fact, the above works will be implemented rolling and mixing together

1.4.4 Production technologies

Production capacity of phase 1:

- 11,000 tons/year, equivalent to 22,000,000 m2 of color fabric/year

Dust, noise, wastewater construction

Domestic waste Solid waste

Digging ditch for rainwater

drainage, digging for basement

Finishing Building wall, roof Leveling

- 100,000 carton boxs/year

- 100 tons of plastic bags/year

- 150 tons of materials for garments

The production process of factory as following:

FABRIC WEAVING – DYEING PROCEDURE

(Source: S.Power Textile Campany)

Dust

Fabric Weave

Testing the weaved product

Preparing the suitable fabric Fabric storage

Wastewater Heat, wastewater,

Heat, wastewater Heat

Description of process: In this project, the materials for the production are yarns,

include: cotton yarn, CVT yarn, TC yarn, polyester-cotton, synthetic yarn, flax yarn, and

other yarns… The quality of yarn is assured before entering the production line system

- Weaving: The weaving procedure includes: sizing (horizontal sizing) – framing

fiber - weaving Depending on the type of product, loom machine will produce raw fabric, rayon fabric, neckline, lace and woven wire There are many weaving methods could be applied such as lengthwise knitting, crosswise knitting, circular knitting…

- Testing fabric: woven fabric is sampling and tested by the quality control

laboratory, include weighing, labeling, surface quality testing and fixing the imperfect positions to stabilize fabric size, reduce the surface roughness or creases

- After finalizing product, fabric is transferred to the dye works for dyeing Rayon fabric, neckline, lace and woven wire is packaged and stored, ready for delivery

Fabric from weaving works is then transferred to dye works for dyeing The dyeing procedure include:

- Combining fabric for dyeing: The rolls of fabric are combined together

- Pre-treatment of fabric: The woven fabric contain contaminations

Consequently, all textile products are rigid, hardly permeable to other chemical solutions, very difficult to dye Besides, the whiteness of fabric surface is not enough Therefore, fabric pre-treatment is required before dyeing The purpose of fabric pre-treatment technology is to clean the contaminations, enhance the ability of dyeing, and to ensure the dyeing color

in products is equal and fresh

- Dyeing & washing: This is the main step, using dye to create fabric color The

fabric is submerged in dye bath, dye additives, auxiliary dyeing chemical to enhance dyeing efficiency In dyeing, the company use non-toxic dye, e.g disperse dyes, reactive dyes, acid dyes, cationic dyes, dyestuff…, depend on the fabric, different dyes and additives are used such as stabilizer, antibacterial, antitoxin… In this step, the heat from the boiler is applied to facilitate the

The fabric is washed after dyeing to remove impurities, redundant color The detergents commonly use are sodium chlorite (NaClO2), sodium hypo chlorite (NaOCl) or hydrogen peroxide (H2O2) and some other additives

This dyeing process is only operated for the production of this project, do not provide the outsourcing service for other manufacturers

- Water draining: After dyeing the fabric, dye solution is withdraw preparing for

drying process

- Drying: After all dye solution is withdrawn, fabric is dried in the stoving

machine The heat from thermal oil heater provides steam to accelerate the

drying process

- Quality control: clothes end-products are ironed using steam from boiler

before entering quality checking step All defective products will be returned

to previous steps for adjustment

- Packaging, storage: products after ironing are passed to packaging step The

packages are stored in warehouse before delivering

GARMENT MANUFACTURING PROCEDURE

(Source: S.Power Textile Campany)

Fabric (1)

Cutting

Sewing

Embroider (2)

Washing (3)

Testing product Packing

Testing product

Printing (2)

Heat, wastewater

Heat, wastewater Dust, solid waste

Description of process: The primary materials for manufacturing process of the project

are fabric including knitted fabric, woven fabric, and lace fabric Fabric is receipted and checked quality carefully before manufacturing

­ Fabric cutting and selecting: Including fabric spreading, cutting and selecting,

classifying before doing out work

­ Printing and embroidering: cut fabric enters this step for printing, embroidering

as customer requirements This process is done in a private room, areas are equipped with exhausters

­ Sewing: The cut, printed and embroidered fabric as designed is passed to

different sewing lines, depend on the type of product In this step, each component of the product would be sewn together and sewn buttonhole, bear buttons, sewing labels until end-products

­ Washing: The end-product is passed to washing process for cleaning

­ Ironing, testing: clothes end-products are ironed using steam from boiler

before passing to quality checking step All defective products will be returned

to previous steps for adjusting

­ Packaging, storage: products after ironed are passed to packaging step The packages are stored in warehouse before delivering

FABRIC PRINTING PROCEDURE

Fabric

In pigment

In Reactive

Printing Size selection

Packing

Drying

Steaming

Wastewater draining

Heat, wastewater

(Source: S.Power Textile Campany)

The procedure description:

The manufacturing materials for the project are knitted fabric which are dyed, shaped from the dye works and embroidered in print works

The processing procedure include:

 Reactive printing: Print the products as customer requirement from their printing-style selection

 Size selecting: After reactive printing, the fabric will be cut to the required size

 Printing: the fabric after shaped by the line enters printing area, where it will be placed in the printing system with the appropriate printing form (selected by customer) Ink is the installed to the printer Then the ink bar moves to print ink

on fabric

 Pigment printing: The fabric is print with the selected colors

 Drying: The fabric is then dry completely The heat for drying is provided from the boiler

 Steaming: Fabric after printing is passed to the autoclaving system to create softness and enhance color stabilization

 Washing: Fabric is then washed to remove the remaining printing color

 Shaping: The process where fabric is treated in the necessary temperature under

a certain tension pressure Temperature is increased in a certain time, then quickly cooled to stabilizing the size of the product

 Testing and packaging: The end-product fabric which had been checked with the standard quality is transported to end-product fabric warehouse

PRODUCT LAUNDRY PROCEDURE

(Source: S.Power Textile Campany)

The procedure description: The garment products, woven fabric … are collected and

classified base on their material in order to select the appropriate laundry procedure

Depend on the requirement, the products can be dyed before washing or directly undergo washing

After dyeing and washing, the product is wringing to remove water, and then drying

During the washing and drying process, cloth or fabric might be crushed so they need ironing to make them smooth After ironing, clothe will be packaged base on their function Fabric will be passed into next steps to make end-product

Packing

Clothes, fabric

Testing Drying

Washing

Water draining

Waste water

Heat Waste water

CARDBOARD BOX MANUFACTURING PROCEDURE:

(Source: S.Power Textile Campany)

The procedure description:

- Step 1: The cardboard box production materials include: paper rolls, Kraft paper, duplex paper The materials are loaded into the paper corrugating machine to press into sheets

- Step 2: The carton sheets are then loaded into the printer (Flexo/offset) to make paper plates which are already Flexo/offset as ordered by the customer

- Step 3: The automatic flute laminator machine applies glue to stick the backside

of the paper after printing the corrugated carton sheets

- Step 4: Paper plate after passing the flute laminator machine enters grooving, slotting plait, cutting corners, wings, and slots to make the finished carton sheets

Solid

waste

Heat

Heat Dust

Solvent vapor

Dust

tt

Solvent vapor

- Step 5: The stapling machine and the sealing machine will shape the carton sheet into cube shape as ordered The carton after gluing is pass to glue drying step

- Step 6: The end-products enter quality control step If the quality is

satisfactory, products would be stored in the warehouse, preparing for

delivering as ordered from customers

POLYBAG MANUFACTURING PROCEDURE:

(Source: S.Power Textile Campany)

The procedure description:

- Plastic cleaving: grind raw plastic pieces into powder

- Blowing plastic: plastic powder is heated and then poured into molds with

Mùi

Mùi

Dust Plastic cleaving

Testing product

Packing Making bag

- Grooving: The plastic pieces are shaped and inserted in tubular cutter for

grooving

- Printing bag: Print the product information or the images as ordered

- Film cutting: Cut the polymer plastic into some available forms

- Bag making: Apply heat for the plastic to open mouth and form poly bag

- Testing: The plastic bags after finished will be sampling by staffs and taken into

quality control laboratory, perform weighing, labeling, surface quality inspection, and repair faulty positions

- Packaging and storing: the products after ironing enter packaging, crating step

The containers are stored in the warehouse, ready for delivery

GARMENT ACCESSORIES PRODUCTION

(Source: S.Power Textile Campany)

Packing Knitting machine Dust

- Knitting machine: Depend on product type, the knitting machine can weave

specific fiber into lace fabric, lace and label

- Testing: woven fabric would be sampling and checked by the quality control

laboratory, include weighing, labeling, fabric surface quality testing, and fixing the defective position to stabilize the quality, finalizing the product

- Packaging: The products pass quality control step will be packaged and delivered

to market

Quality control laboratory:

- All finalize products will be sampling and send to quality control laboratory to check if the product quality meets the standard quality or not If not, the product will be discarded

1.4.5 List of machines and equipment

1 List of machines and equipment for construction

Table 4 List of equipment and machine used for construction

2.List of machines and eqiupment for production

Table 5 List of equipment and machine used for production of phase 1

No Equipment Amount Origin Status Machine for knitting process

Machines for dyeing process

Equipment for testing

09 Clothes dryer 2 China 100%

Equipments for clothes production

05 Computerized fabric cutting machine 2 China 100%

07 Spectrograph 4 China 100%

13

Steam boiler system

+ Boiler 1: 35 tons of water stream/h

Thermal oil heater system

+ Heater 1: 3.500.000Kcal/h capacity

+ Heater 2: 8.000.000Kcal/h capacity

2

China

100%

1.4.6 Raw materials, fuel, material and products of the project

1 Input material

The volume of raw material used when this project goes to operation phage, are presented in Table 6

Table 6 The volume of raw materials

Main material

No Name Unit Quantity Origin

2 The list of chemical

The chemicals used in the plant's operations are permitted for using in Vietnam (Decree No 108/2008 / ND-CP of the Government dated 07/10/2008 and Decree No 26/2011 / ND CP dated 08/04/2011 of the Government)

Table 7 The volume of chemical

01 Fluorescent bleaching substance Ton/year 30 Asia

02

Reactive dyes + Colvazol yellow CGB

+ Lonsperse red LF-R 100%

+ Lonsperse blue LF-B 100%

Ton/year

No Name Unit Amount Origin

25 Ultraviolet Resistant Agent Ton/year 2.5 Asia

No Name Unit Amount Origin

Chemicals for supply water treatment Ton/year

02 Iron(II) sulfate (FeSO4·7H2O) Ton/year 4 Asia

Chemicals for wastewater treatment

06 Sodium Hydrosulfite (Na2S2O4) Ton/year 50 Asia

(Source: S.Power Textile Company)

3 Fuel demand

Mainly used fuel for the stream boilers and thermal oil heaters is coal Rice husk Flame bait for the stream boilers and thermal oil heaters The volume of required fuel is presented in the following table:

Table 8: The volume of fuel

01 Coal for 3 stream boilers and 2

thermal oil heaters

Ton/year

63.000 Vietnam