Handbook formworks systems

5 The MINIMAG system can be combined with MAGNUM panels large surface formworks by using an adjustable clamp for greater flexibility and productivity.. At industrial sites where large ha

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built build t b

FORMWORKS

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Formworks_MINIMAG

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Company | Projects | Products

MINIMAG FORWORKS FOR VERTICAL CASTINGS

Modular and light weight formworks in steel, quick to assemble; they can be moved even

manually and they are very flexible in their application They are particularly suitable for sites

where adequate lifting means are not available and for small-medium companies operating

in the residential, industrial and roadway sectors It is ideal for works where productivity and

handiness are required

The MINIMAG formworks belong to Class 7 according to prEN 15113-1 standards

Maximum resistance to the pressure of fresh concrete is 60 kN/m2

MINIMAG PANELS WEIGHT TABLE

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Formworks_MINIMAG

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2 to assemble Minimag panels it is necessary to use:

f&")>#%&,*+,,!$E*%+ for casting up to 3.0 m in height with pressures of

60 kN/m2 This allows reducing significantly reinforcement and dismantling times, it allows operating easily and safely because personnel can perform all operations on the ground without the need to “climb on the formwork”

or to use ladders (the upper bar is placed at 2.10 m in height)

f>#%&&$#,!%&#"'(+ are necessary to ensure the perfect alignment of the formworks and a quick assembly

3 the panels of all sizes can be used both vertically and horizontally

4 the adjustable clamp is suitable to connect plywood panels up to 150 mm

of thickness and it allows the connection to the MAGNUM system panels

5 The MINIMAG system can be combined with MAGNUM panels (large surface formworks) by using an adjustable clamp for greater flexibility and productivity At industrial sites where large handmade products are used (suitable for use with the MAGNUM system) also when spaces or niches are present (ideal for the MINIMAG system), the ability to integrate the two lines of products allows keeping the productivity very high

6 the MINIMAG panels can be reinforced inclined:

d%3%2%$1 "#47"1(""),*D15 wing nut d%3%2%$1 "#4;="1(""),*D15 adjustable vise

MODULARITY

QUICK INSTALLATION

HANDINESS

MINIMAG

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CONNECTION CLAMP

It is possible to reinforce and dismantle the connection clamp using a simple hammer

MINIMAG Reduced reinforcement and dismantling time using only 2 contrast tie-rods.

MINIMAG panels assembly diagram

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MAGNUM MINIMAG

Adjustable clamp connecting plywood

rods up to 150 mm and MINIMAG panels to

the MAGNUM system

Reinforcement of inclined bearing walls with D15 adjustable vise

Reinforcement of inclined bearing walls with D15 wing nut

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X Y

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ACCESSORIES

Panels for casting of pillars adjustable from 20 cm to 60 cm at intervals of 5 cm

The mounting holes of the bar are arranged directly on a steel blade,

which allows the quick choice of size and it ensures the life span of

the product

Angular panels to create corner nodes.

The unused holes are sealed

using a PVC plug with ø of 24

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Lift well with dismantling conical angle bars A single crane lift is sufficient to dismantle the complete formwork in a single session

To complete the product range, a series of service accessories, such as undersized panels, plywood rods, plywood panels, angular hinges, service brackets, panel sealing, support brackets, contrast beams, etc., to resolve in full safety any problem at the job site

Dismantle by applying a vertical and even lift to all conical angular bars

Screw M18x100 UNI 5739

Washer 20x54 UNI 6593

And nut M18 UNI 5589

Plate 100x80x10

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connecting accessories 2 Minimag connectors 2 Minimag connectors 2 Minimag connectors 2 Minimag connectors

To ensure high quality standards and durability, the frame is manufactured in high strength steel after a process of degreasing and cleaning

It is then painted by immersion and dried in the oven at 130 degrees The result is a frame highly resistant to abrasion and oxidation

The multi-layer panel has a thickness of 15 mm with phenolic surface film (220 g/m2) It consists of 11 layers of birch and it has no moisture absorption when the panel is protected The edges are protected with paint and they can be used about 50 times per side The weight is 9.6 kg/m2

The MINIMAG formwork system has been designed and manufactured at Pilosio’s plants in compliance with prEN15113-1/206 standards,

“Vertical formwork - Part 1 performance requirements, general design and assessment.”

Formworks_MINIMAG

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EXAMPLES OF COMBINED APPLICATIONS

A particular application for casting of straight and curved bearing walls with variable radius In the event of castings of combined bearing walls, it is possible to use standard MINIMAG panels with the addition of some traditional components, making sure to choose the MINIMAG panels with the most suitable undersizes For an exposed concrete finish, it is sufficient to line the formworks using 4 mm plywood sheets

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Formworks_MINIMAG

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TECHNICAL CHARACTERISTICS

N° 8 screw M18x50 UNI 5737 Zn N° 8 washer 20x54 UNI 6593 Zn

INNER CORNER (25+20)

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OUTER CORNER (0+0)

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STRIPPING CORNER (30+30) COMPLETE

N° 8 screw M18x100 UNI 5739 Zn N° 8 nut M18 UNI 5588 Zn N° 8 washer 20x54 UNI 6593 Zn N° 8 plate 100x80x10

N° 8 screw M18x60 UNI 5739 Zn N° 8 nut M18 UNI 5588 Zn N° 8 washer 20x54 UNI 6593 Zn N° 8 plate 100x80x10

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D15 NUT AND WASHER 20X54 UNI 6593 ZN

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D15 WATER STOP CONNECTOR

PLASTIC CONE

Ø 22

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to build walls, bearing walls, pillars, single sided walls, plinths, and concrete pier caps.

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d*"&$" )!$"("$#(!","$$! $">%3%2%$! $*#$$1 "8degrees

d,"($1"#!!"))#(")#("+"('$""K$12 ($1")>)"(+!"(!0"*)>panel sealing, support brackets, contrast beams)

d#2("("$*#&*#$)*#("$#(!"*"!#($"($#")!!#($1*#*"$"")

of the sited !#$*$"() #( P300 panels for quick and safe handling and storage of material

d*)&#)) "*##+"( &*"!#$*$"()#&$" )*##&*%."*")*#(1"dspecial applications: special formworks can be designed and manufactured

by Pilosio in metal structural or, in combination with standard P300 formworks

Alexandria of Egypt.

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Formworks_P300

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Base panel sized 100x300 cm equipped with a few simple accessories, such as a quick connection block that allows quick handling and reinforcement The frame is painted and the counter-casting surface consists of a Finnish plywood panel, 18 mm thick, that ensures high application volume

It is available in the following sizes:

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Panel installed horizontally.

Tie rod size 50.

P300 panels can be reinforced when inclined, both vertically and horizontally up to a maximum inclination of 7° respect to the vertical line Horizontal panels with plywood alternated between panels are used for

greater inclinations.

Angular panels to create

corner nodes and “T” shaped nodes.

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A lift well with dismantling conical angle bars A single crane lift is needed to dismantle the complete internal formwork

To complete the product range, a series of service accessories, such as undersized panels, tie rods, plywood panels, angular hinges, service brackets, panel sealing, support brackets, contrast beams, etc., are available to resolve in full safety any problem at the site

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CHARACTERISTICS OF MATERIALS

To ensure high standards of quality and durability, the frame is manufactured in high strength steel, after a process of degreasing and cleaning

is painted by immersion and dried in the oven at 130 degrees The result is a frame highly resistant to abrasion and oxidation

The multi-layer panel is 18 mm thick with phenolic surface film protection (220 g/m2) It consists of 11 layers of birch and has no moisture absorption when panel is protected The edges are protected with paint and it can be used about 100 times per side The weight is 11.35 kg/m2

The P300 formwork system has been designed and manufactured in factories of Pilosio according to prEN15113-1/206 “Vertical formwork - Part 1 performance requirements, general design and assessment.”

Formworks_P300

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CHARACTERISTICS OF THE BASE PANEL 100X300

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SPECIAL APPLICATIONS

For special site requirements, the technical department of

Pilosio designs and manufactures in carpentry all the necessary

components for casting of non-standard structures

For the casting of circular tanks the P300 panels are assembled with

special plywood that allows following the curvature of the structure

The P300 formwork combined with special parts created for that purpose,

is suitableto reinforce structures of large dimensions such as shoulders for

pin & wedge

Formworks_P300

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SPECIAL APPLICATION WITH P300 PANELS

Stairwells with semi-circular partition

manufactured with special curved formworks,

combined with standard P300 formworks.

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UNDERSIZE PANELS H= 300

ADJUSTABLE PANELS FOR COLUMNS

ADJUSTABLE PANEL

FOR COLUMNS

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(30+30)x300 complete N° 8 screws M18x100 UNI 5737 Zn N° 8 nuts M18 UNI 5588 Zn N° 8 washers 20x54 UNI 6593 Zn N° 8 plates 100x80x10

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P300 GALVANIZED ALIGNING CLAMP

P300 GALVANIZED PIN

STRIPPING

CORNER FOUNDATION

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P300

GALVANIZED WEDGE

WEDGE ALIGNER CLAMP COMPLETE

D15 ADJUSTABLE PLATE GALVANIZED

WING NUT D15 GALVANIZED

B A

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PLUG D24

D15 TIE-ROD FOR COLUMN GALVANIZED

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WATER STOP TYPE G D15

N° 1 cotter pin ø 3 mm

QUICK ANCHOR AND COIL

N°1 D15 nut N°1 washer for tie-rod N°1 screw M14x80 UNI 5739 Zn

ADJUSTABLE

FOOT SPINDLE

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N° 1 tilt plate N° 1 connector for push pull prop N° 1 P300 pin

N° 1 cotter pin ø 3 N° 1 screw M20x100 UNI 5737 Zn N°2 self locking nut M20 UNI 7473 Zn

PUSH-PULL PROP 800-980 COMPLETE

N° 1 tilt plate N° 1 connector for push pull prop N° 1 P300 pin

N° 1 cotter pin ø 3 N° 1 screw M20x100 UNI 5737 Zn N°2 self locking nut M20 UNI 7473 Zn

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STIRRUP FOR PROP 310 x 120 GALVANIZED

ADJUSTABLE ARM 210-360 GALVANIZED

COMPLETE

(for push-pull prop 591300)

N° 1 connector for push-pull prop

(for push-pull prop 591200 and 591201)

N° 1 connector for push-pull prop

C

F E

PUSH PULL PROP 210-360

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P300 CRANE HOOK SAFE LOCK

P300

DOUBLE PIN

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TECHNICAL CHARACTERISTICS Company | Projects | Products

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Formworks_MAGNUM PLUS

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MAGNUM PLUS

Modular formwork system for large areas, MAGNUM PLUS represents the ideal solution for large sites and for obtaining high productivity even

in the most severe conditions

The base or reinforced panel of 240x300 cm, equal to 7.20 m2 uses only 4 bar passages for the contrast tie-rods and just two clamps for connection Few connection accessories allow creating large reinforced areas to be handled in a single solution single-sided casting up to 7.50 m in height, climbing casting in elevation, castings of walls and pillars up to 9.0 - 10.0 m in height and any other structure cast on site

The MAGNUM PLUS formworks belong to class 7 according to prEN15113-1

The maximum resistance to pressures of concrete casting is 60 kN/m2 for the base version and 100 kN/m2 for the reinforced version

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Formworks_MAGNUM PLUS

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d4*"(#"+"('4=7%2, 1 connection clamp every 3.6 m2, bar passage with conical bushing

d&#)) *'#!)*$1,*nSelf Compacting Concrete” cementd*"MAGNUM system can be combined to MINIMAG panels by using an adjustable clampd*"&$" )!$"("$#(!","$$! $"

d,"($1"#!!"))#(")#("+"('$""K$12 ($1")>)"(+!"(!0"*)>&$" sealing, support brackets, contrast beams)

d47%%*!0&$" #4; '"()#(!,*&"$# ! %&(#*"!*#$<<51N%#$both sides

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Max 83° - D15 Max 85° - D20 Walls, inclined up to 7° compared with the vertical line can be carried out.

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600

X Y

Panels for casting of pillars adjustable from 20 cm to 105 cm every 5 cm

FORMATION OF CORNER NODES (SOLUTION 2)

By using the outer corner (0+0), the inside corner and undersized panels.

FORMATION OF CORNERS NODES (SOLUTION 3)

By using the outer corner (10+5) and the inside corner.

FORMATION OF CORNER NODES (SOLUTION 1)

By using the adjustable panel for pillars, the

internal angle bar and undersized panels.

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L-36 mm

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Lift well with dismantling conical angle bar It is sufficient a single crane lift to dismantle in only one solution the complete internal formwork

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CHARACTERISTICS OF MATERIALS

During the final stage of the production of the MAGNUM PLUS frame and related component of the system, Pilosio applies the innovative Triplex system to guarantee an impeccable result with an incomparable durability Triplex combine the hot-dip galvanization process with the powder coating process, through a series of special intermediate treatments that prepare the surface of the manufactures to perfectly receive the protection stages

Hot-dip galvanization and powder coating are dedicated to anticorrosive protection and aesthetical finishing The formed layer of steel-zinc alloy deeply protects completely the product, even if its surface is scratched or subjected to severe environmental conditions

Painted by immersion

To ensure high standards of quality and durability, the frame in high strength steel, after a process of degreasing and cleaning is varnished by immersion and dried in the oven at 130° The result is a frame highly resistant to abrasion and oxidation

Plywood panels

Pilosio provides a plywood panel of 11 layers of birch, 18 mm thick with a 1,6 mm of plastic coating on both sides The plastic coated plywood

is specially designed for use in concrete shuttering where high requirements are set on the number of reuses The hardwearing coating brings extra value especially in frame systems The edges are protected with paint and it can be used about 100 times per side The weight is 13.5 kg/m2

If requested, the plastic coating can be provided in one side and a phenolic film barrier of 220 g/m2 in the other side In addition, Pilosio supplies a multi-layer panel of 18 mm thick with a phenolic film protection of (220 g/m2) on both sides This plywood consists of 13 layers of birch and has no moisture absorption when panel is protected The edges are protected with paint and it can be used about 50 times per side The weight is 11,35 kg/m2

The MAGNUM formwork system has been designed and manufactured in factories of Pilosio according to prEN15113-1/206 “Vertical formwork

- Part 1 performance requirements, general design and assessment”

Multi-layered characteristics 18 mm 11 ply birch with 1,6 mm

plastic coating on both sides

18 mm 11 ply birch with 1,6 mm plastic coating on both sides

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