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It is caused by differences in the prices paid for the items of overhead actually used i.e., the differences between the actual quantity at the actual price and the actual quantity at th

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CHAPTER 18

DISCUSSION QUESTIONS

18-1

Q18-1 Standard costs are the predetermined costs

of manufacturing products during a specific

period under current or anticipated operating

conditions Standards aid in planning and

controlling operations.

Q18-2 A few uses of standard costs are:

(a) establishing budgets

(b) controlling costs by motivating employees

and measuring efficiencies

(c) simplifying costing procedures and

expe-diting cost reports

(d) assigning costs to materials, work in

process, and finished goods inventories

(e) forming the basis for establishing contract

bids and for setting sales prices

Q18-3 To set sales prices, executives need cost

information furnished by the accounting

department Since standard costs represent

the cost that should be attained in a

well-managed plant operated at normal capacity,

they are ideally suited for furnishing

informa-tion that will enable the sales department to

price products.

Budgets are used for planning and

coordi-nating future activities and for controlling

cur-rent activities When budget figures are based

on standard costs, the accuracy of the

result-ing budget is strongly influenced by the

relia-bility of the standard costs With standards

available, production figures can be translated

into the manufacturing costs.

Q18-4 Standards are an integral part of job order

and process cost accumulation, but do not

comprise a system that could be utilized in

lieu of one of the accumulation methods.

Costs may be accumulated with or without the

use of standards.

Q18-5 Criteria to be used when selecting the

opera-tional activities for which standards are to be

set include the following:

(a) The activity should be repetitive in nature,

with the repetition occurring in relatively

short cycles.

(b) The input and output (product or service)

of the activity should be measurable and

uniform.

(c) The elements of cost, such as direct materials, direct labor, and factory over- head, must be defined clearly at the unit level of activity.

Q18-6 Normal or currently attainable standards are

preferable to theoretical or ideal standards for (a) performance evaluation and/or employee motivation, and (b) budgeting and planning Theoretical or ideal standards are not realistically attainable As a conse- quence of using such standards, employees may become discouraged rather than moti- vated, and budgets or plans are likely to be distorted and unreliable.

Q18-7 Behavioral issues that need to be considered

when selecting the level of performance to be incorporated into standards include the fol- lowing:

(a) The standards must be legitimate The standards need not reflect the actual cost

of a single item or cycle However, they ideally will represent the cost that should

be incurred in the production of a given product or the performance of a given operation.

(b) The standards must be attainable When the standards are set too high, the repeated failure to achieve them will tend

to reduce the motivation for attainment The converse is also true Standards that are too loose represent an invitation to relax.

(c) The participant should have a voice or influence in the establishment of stan- dards and resulting performance meas- ures Involvement in the formulation of standards gives the participant a greater sense of understanding and commitment Q18-8 (a) The role of the accounting department in

the establishment of standards is to determine their ability to be quantified and to provide dollar values for specific unit standards.

(b) In the establishment of standards, the role of the department in which the per- formance is being measured is to provide

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allow for subsequent performance

evalu-ation for the purpose of detecting

prob-lems and improving performance.

(c) The role of the industrial engineering

department in the establishment of

stan-dards is to provide reliable measures of

physical activities related to the standards

of performance, and to verify the

consis-tency of the performance between

departments.

Q18-9 The factory overhead variable efficiency

vari-ance is a measure of the efficient or inefficient

use of the “base” that was used in allocating

factory overhead to production To the extent

that the activity used as an allocation base

drives variable factory overhead, the variable

efficiency variance is a measure of the cost

savings or cost incurrence that is attributable

to the efficient or inefficient use of that activity.

Q18-10 The factory overhead spending variance is a

measure of the efficient or inefficient use of

the various items of factory overhead It is

caused by differences in the prices paid for

the items of overhead actually used (i.e., the

differences between the actual quantity at the

actual price and the actual quantity at the

standard price for all items of factory

over-head) and the differences in the quantities of

the various items of factory overhead actually

used (i.e., the differences between the

stan-dard quantity allowed for the actual level of

the activity base at the standard price and the

actual quantity used at the standard price for

all items of factory overhead).

Q18-11 The factory overhead volume variance is a

measure of the under- or over-utilization of

plant facilities It is the difference between the

total budgeted fixed factory overhead and the

amount charged to (or chargeable to) actual

production based on the standard quantity

allowed for the activity base used to allocate

overhead The volume variance may be thought

of as the amount of under- or overapplied

bud-geted fixed factory overhead.

Q18-12 After variances have been determined,

man-agement should:

(a) decide whether each variance is

suffi-ciently significant to require investigation

and explanation

(b) investigate and obtain, from the

responsi-ble department head, explanations of

(2) An information system is designed to highlight the areas most in need of inves- tigation and possible corrective action (3) Variance ranges for areas and items are computed Management does not spend time on parts of the operations that produce satisfactory performance levels within these ranges.

(4) Management’s attention and efforts are concentrated on significant variances from expected results, which signal the presence of unplanned conditions need- ing investigation.

(b) Tolerance limits have potential benefits because they may result in more effective use of management time The manager’s time is not wasted on the process of iden- tifying important problems or in working

on unimportant ones The manager should be able to concentrate efforts on important problems, because the tech- nique highlights them.

(c) It may be difficult to determine which ances are significant Also, by focusing on variances above a certain level, other useful information, such as trends, may not be noticed at an early stage.

vari-If the evaluation system is in any way directly tied to the variances, subordinates may be tempted to cover up negative exceptions or not report them at all In addition, subordinates may not receive reinforcement for the reduction and main- tenance of cost levels, but only reprimands for those items which exceed the range Subordinate morale may suffer because of the lack of positive reinforcement for work well done Using tolerance limits may also affect supervisory employees in an unsat- isfactory manner Supervisors may feel that they are not getting a complete review of operations because they are always keying on problems In addition, supervisors may think that they are excessively critical of their subordinates.

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A negative impact on supervisory morale

may result.

Q18-14 Overemphasis on price variances can result

in a large number of low cost vendors, high

levels of inventory, and poor quality materials

and parts Since the emphasis is on price

rather than quality or reliability, purchasing will

likely have a large number of low cost vendors

available, who can be played one against the

other to get the lowest possible prices In

addition, purchasing will likely purchase

inventory in large quantities to take advantage

of purchase discounts and to reduce the need

to place rush orders that result in premium

prices Inventory tends to become

unneces-sarily large, resulting in excessive carrying

costs, and material quality tends to decline,

resulting in poor product quality and/or

exces-sive spoilage, scrap, and rework.

Overemphasis on efficiency variances can

result in long production runs, large work in

process inventories, and attempts to control

quality through inspection alone Long

pro-duction runs require fewer machine set ups

and reduce the amount of inefficiency ing from the learning required to change pro- duction from one product to another Large work in process inventories result from long production runs, and large inventories are likely to be viewed by department managers

result-as buffers that can be used to absorb machine breakdowns, employee absen- teeism, and slack demand for the product Although carrying large inventories is costly, the carrying costs do not affect the efficiency variance, which in turn encourages depart- mental managers to overproduce Since effi- ciency variances measure the use of inputs in relation to output volume, efforts to control quality tend to be oriented to inspection alone Stopping the process to experiment with alternative production methods to perma- nently correct a problem or improve quality can result in an unfavorable labor efficiency variance In contrast, increasing the volume of production and reworking or discarding defects has a smaller impact on the efficiency variance.

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Actual materials purchased

at actual cost 4,500 lbs $13.40 actual $ 60,300

Actual materials purchased

at standard cost 4,500 13.50 standard 60,750

Materials purchase price

variance 4,500 $ (.10) $ (450) fav.

Actual materials used at

actual cost 4,000 lbs $13.41 actual $ 53,640

Actual materials used at

standard cost 4,000 13.50 standard 54,000

Materials price usage

variance 4,000 $ (.09) $ (360) fav.

Actual materials used at

standard cost 4,000 lbs $13.50 standard $ 54,000

Standard quantity allowed

at standard cost 3,800 13.50 standard 51,300

Materials quantity variance 200 lbs 13.50 standard $ 2,700 unfav E18-2

Actual materials purchased

at actual cost 5,000 $22.00 actual $110,000

Actual materials purchased

at standard cost 5,000 22.50 standard 112,500

Materials purchase price

variance 5,000 $ (.50) $ (2,500) fav.

Actual materials purchased

at standard cost 5,000 $22.50 standard $112,500

Actual materials issued at

standard cost 4,400 22.50 standard 99,000

Materials inventory variance 600 22.50 standard $ 13,500 unfav.

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E18-2 (Concluded)

Actual materials issued at

standard cost 4,400 $22.50 standard $99,000

Actual materials purchased

at actual cost 6,000 $4.20 actual $25,200

Actual materials purchased

at standard cost 6,000 4.00 standard 24,000

Materials purchase price

variance 6,000 $ 20 $ 1,200 unfav.

Actual materials used at

standard cost 7,100 $4.00 standard $28,400

Standard quantity allowed

at standard cost 6,900 4.00 standard 27,600

Actual materials used at

actual average cost 7,100 $4.18 average $29,678

Actual materials used at

standard cost 7,100 4.00 standard 28,400

Materials price usage

variance 7,100 $ 18 $ 1,278 unfav.

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(3) Quantity × Unit Cost = Amount

Actual materials used at

actual cost 2,000 $4.12 oldest $ 8,240

Actual materials used at

standard cost 7,100 4.00 standard 28,400

Materials price usage

Actual materials used at

actual cost 6,000 $4.20 newest $25,200

Actual materials used at

standard cost 7,100 4.00 standard 28,400

Materials price usage

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Standard hours allowed

(1,200 units × 1/2 hour

labor) 600 10.00 standard 6,000

E18-5

Materials purchase price

variance 1,500 $ (.20) $ (300) fav.

Actual materials used 1,350 $ 3.80 actual $5,130

Actual materials used 1,350 4.00 standard 5,400

Materials price usage

variance 1,350 $ (.20) $ (270) fav.

Actual materials used 1,350 $ 4.00 standard $5,400

Standard labor hours

allowed 340 12.00 standard 4,080

Labor efficiency variance (30) 12.00 standard $ (360) fav.

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Actual factory overhead $166,000

Standard overhead chargeable to actual production

(11,000 standard hours allowed × $12.50 overhead rate) 137,500

Overall factory overhead variance $ 28,500 unfav Actual factory overhead $166,000

Budget allowance based on standard hours allowed:

Variable overhead (11,000 standard machine

hours allowed × $4.50 variable overhead rate) $49,500

Fixed overhead budgeted 96,000 145,500

Controllable variance $ 20,500 unfav Budget allowance based on standard hours allowed

(from above) $145,500

Standard factory overhead chargeable to production

(11,000 standard hours allowed × $12.50 overhead rate) 137,500

Volume variance $ 8,000 unfav Controllable variance $20,500 unfav.

Volume variance 8,000 unfav.

Overall factory overhead variance $28,500 unfav.

E18-7

Actual factory overhead $130,000

Standard overhead chargeable to actual production

(5,700 standard hours allowed × $22 overhead rate) 125,400

Overall factory overhead variance $ 4,600 unfav Actual factory overhead $130,000

Budget allowance based on standard hours:

Variable overhead (5,700 standard hours × $6) $34,200

Fixed overhead 96,000 130,200

Controllable variance $ (200) fav.

Budget allowance based on standard hours

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Actual factory overhead $121,000

Standard overhead chargeable to actual production

(4,200 standard hours allowed × $24.80 overhead rate) 104,160

Overall factory overhead variance $ 16,840 unfav Actual factory overhead $121,000

Budget allowance based on actual machine hours:

Variable overhead (4,600 actual machine

hours × $5.80 variable overhead rate) $26,680

Fixed overhead budgeted 85,500 112,180

Spending variance $ 8,820 unfav.

Budget allowance based on standard hours allowed:

Variable overhead (4,200 standard machine hours

allowed × $5.80 variable overhead rate) $24,360

Fixed overhead budgeted 85,500 109,860

Variable efficiency variance $ 2,320 unfav.

Standard overhead chargeable to actual production

(4,200 standard hours allowed × $24.80 overhead rate) 104,180

Volume variance $ 5,700 unfav Spending variance $ 8,820 unfav Variable efficiency variance 2,320 unfav Volume variance 5,700 unfav Overall factory overhead variance $ 16,840 unfav.

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Actual factory overhead $ 10,500

Standard overhead chargeable to actual production

(2,050 standard hours allowed × $5 overhead rate) 10,250

Overall factory overhead variance $ 250 unfav Actual factory overhead $ 10,500

Budget allowance based on actual hours:

Variable overhead (1,900 actual hours × $1.50) $ 2,850

Fixed overhead 7,000 9,850

Spending variance $ 650 unfav.

Budget allowance based on standard hours:

Variable overhead (2,050 standard hours × $1.50) $ 3,075

Fixed overhead 7,000 10,075

Variable efficiency variance $ (225) fav.

Budget allowance based on standard hours (from above) $ 10,075

Standard factory overhead chargeable to production

(from above) 10,250

Volume variance $ (175) fav.

Spending variance $ 650 unfav Variable efficiency variance (225) fav.

Volume variance (175) fav.

Overall factory overhead variance $ 250 unfav E18-10

Actual factory overhead $700,000

Standard overhead chargeable to actual production (38,000

units × 2 standard hours per unit × $9 overhead rate) 684,000

Overall factory overhead variance $ 16,000 unfav E18-10 (Concluded)

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(1) Two-variance method:

Actual factory overhead $700,000

Budget allowance based on standard hours allowed:

Variable overhead (38,000 units × 2 standard

hours per unit × $6 variable rate) $456,000

Fixed overhead 240,000 696,000

Controllable variance $ 4,000 unfav Budget allowance based on standard hours allowed

(from above) $696,000

Standard overhead chargeable to actual production (38,000

units × 2 standard hours per unit × $9 overhead rate) 684,000

Volume variance $ 12,000 unfav Controllable variance $ 4,000 unfav Volume variance 12,000 unfav Overall factory overhead variance $ 16,000 unfav (2) Three-variance method:

Actual factory overhead $700,000

Budget allowance based on actual hours worked:

Variable overhead (77,500 actual hours

× $6 variable rate) $465,000

Fixed overhead 240,000 705,000

Spending variance $ (5,000) fav.

Budget allowance based on actual hours worked

Standard overhead chargeable to actual production (38,000

units × 2 standard hours per unit × $9 overhead rate) 684,000

Volume variance $ 12,000 unfav Spending variance $ (5,000) fav.

Variable efficiency variance 9,000 unfav Volume variance 12,000 unfav Overall factory overhead variance $ 16,000 unfav.

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Materials price variance:

$1,007,500 $983,000 $(24,500) fav Materials mix variance:

Standard Formula

Materials yield variance:

Expected yield: 2,000,000 lbs input ÷ 5,000 lbs = 400

Actual yield in one-ton batches 387

Unfavorable yield in batches 13

Standard cost per one-ton batch $ 2,530

Materials yield variance $32,890 unfav.

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(1) Materials purchase price variance:

(2) Materials mix variance:

Standard

*Echol = (200 ÷ 600) × 84 000 liters

Protex = (100 ÷ 600) × 84 000 liters

Benz = (250 ÷ 600) × 84 000 liters

CT-40 = (50 ÷ 600) × 84 000 liters

Materials yield variance:

Expected yield: 84 000 liters input ÷ 600 liters = 140

Actual yield in 500-liter batches 136

Unfavorable yield in batches 4

Standard cost per 500-liter batch $135

Materials yield variance $540 unfav.

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BENJAMIN PRODUCTS COMPANY

Department 2 Factory Overhead Variance Report For Month Ending June 30

Direct labor hours 6,000 5,100

Capacity 100% 85%

Variable factory overhead:

Indirect labor $ 2,400 $ 2,040 $ 2,100 $ 60 Manufacturing supplies 2,100 1,785 1,805 20 Repairs 800 680 650 (30)

Total variable cost $ 5,400 $ 4,590 $ 4,660

Fixed factory overhead:

Supervision $ 6,000 $ 6,000 $ 6,200 200 Indirect labor 5,400 5,400 5,400 0 Manufacturing supplies 1,020 1,020 1,020 0 Maintenance 960 960 960 0

Total fixed cost $14,400 $14,400 $14,612

Total factory overhead $19,800 $18,990 $19,272 $282

unfav Standard factory overhead chargeable to

work in process (5,100 standard hours

× $3.30 rate) 16,830

Volume variance $ 2,160 unfav.

Reconciliation of variances:

Actual factory overhead $19,272

Standard factory overhead chargeable

to work in process 16,830

Overall factory overhead variance $ 2,442 unfav.

Controllable variance $ 282 unfav.

Volume variance 2,160 unfav.

Overall factory overhead variance $ 2,442 unfav.

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E18-14 APPENDIX

$15,000 budgeted overhead

2,500 budgeted machine hours

2,500 budgeted machine hours

Actual factory overhead $16,500

Standard overhead chargeable to actual production

Overall factory overhead variance $ 2,100 unfav Actual factory overhead $16,500

Budget allowance based on actual hours:

Variable overhead (2,700 actual hours × $2) $ 5,400

Fixed overhead 10,000 15,400

Spending variance $ 1,100 unfav Budget allowance based on actual hours (from above) $15,400

2,700 actual hours × $6 factory overhead rate 16,200

Idle capacity variance $ (800) fav.

2,700 actual hours × $6 factory overhead rate (from above) $16,200

Standard factory overhead chargeable to production (from

above) 14,400

Efficiency variance $ 1,800 unfav Spending variance $ 1,100 unfav Idle capacity variance (800) fav.

Efficiency variance 1,800 unfav Overall factory overhead variance $ 2,100 unfav.

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$16,800 budgeted overhead

1,200 budgeted labor hours

Actual factory overhead $15,800

Standard overhead chargeable to actual production

(1,170 standard hours allowed × $14 overhead rate) 16,380

Overall factory overhead variance $ (580) fav.

Actual factory overhead $15,800

Budget allowance based on actual hours:

Variable overhead (1,120 actual hours × $4) $ 4,480

Fixed overhead 12,000 16,480

Spending variance $ (680)fav.

1,120 actual hours × $14 factory overhead rate 15,680

Idle capacity variance $ 800 unfav 1,120 actual hours × $4 variable factory overhead rate $ 4,480

1,170 standard hours × $4 variable factory overhead rate 4,680

Variable efficiency variance $ (200) fav.

1,170 standard hours × $10 fixed factory overhead rate 11,700

Fixed efficiency variance $ (500) fav.

Spending variance $ (680)fav.

Idle capacity variance 800 unfav Variable efficiency variance (200)fav.

Fixed efficiency variance (500)fav.

Overall factory overhead variance $ (580)fav.

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PROBLEMS P18-1

(1) Factory overhead per unit:

on normal monthly capacity.

Materials purchase price

variance 18,000 $ 03 $ 540 unfav.

Actual quantity used 9,500 $1.35 standard $12,825

Materials quantity variance (500) 1.35 standard $ (675) fav.

Actual hours worked 2,100 $9.15 actual $19,215

Actual hours worked 2,100 9.00 standard 18,900

Actual hours worked 2,100 $9.00 standard $18,900

Actual factory overhead $16,650

Budget allowance based on standard hours allowed:

Variable overhead (2,000 standard hours allowed

× $5 variable overhead rate) $10,000

Fixed overhead budgeted 6,000 16,000

Controllable variance $ 650 unfav.

Volume variance $ 1,000 unfav.

Variable factory overhead per unit

Direct labor hours per un nit ==$20 ==

4

$5 variable overhead rate per direct labor hour

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(1) Materials Direct Factory

Units completed and transferred out

this period 4,600 4,600 4,600 4,600

Equivalent units started and completed

this period 4,100 4,100 4,100 4,100

Add equivalent units required to complete

Standard quantity allowed per unit of

product 3 units 2 units 1/2 hr 1 hr Standard quantity allowed for current

production 14,700 10,400 2,465 5,150

Actual material A purchased at

actual cost 16,000 $4.60 actual $73,600

Actual material A purchased at

standard cost 16,000 4.50 standard 72,000

Material A purchase price

variance 16,000 $ 10 $ 1,600 unfav.

Actual material A used at

standard cost 14,800 $4.50 standard $66,600

Standard quantity of material

Actual material B purchased

at actual cost 12,000 $1.95 actual $23,400

Actual material B purchased

at standard cost 12,000 2.00 standard 24,000

Material B purchase price

variance 12,000 $ (.05) $ (600) fav.

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P18-2 (Continued)

Actual material B used at

standard cost 11,000 $2.00 standard $22,000

Standard quantity of material

Actual labor hours worked at

actual labor rate 2,550 $10.20 actual $26,010

Actual labor hours worked at

standard labor rate 2,550 10.00 standard 25,500

Actual labor hours worked at

standard labor rate 2,550 $10.00 standard $25,500

Standard labor hours allowed

at standard labor rate 2,465 10.00 standard 24,650

Actual factory overhead $75,000

Standard overhead chargeable to actual production

(5,150 standard hours allowed × $15 overhead rate) 77,250

Overall factory overhead variance $ (2,250) fav Actual factory overhead $75,000

Budget allowance based on standard hours:

Variable overhead (5,150 standard hours × $5) $25,750

Fixed overhead 50,000 75,750

Controllable variance $ (750) fav.

Standard factory overhead chargeable to production

(from above) 77,250

Volume variance $ (1,500) fav.

Controllable variance $ (750) fav Volume variance (1,500) fav Overall factory overhead variance $ (2,250) fav.

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Standard cost of units transferred to finished goods:

(4,600 units × $37.50 standard cost per unit of product $172,500

Standard cost of spoiled units charged to factory overhead:

Material A (200 units of product × 100% complete × 3 units

each × $4.50) $ 2,700

Material B (200 units of product × 0% complete × 2 units

each × $2.00) 0

Direct labor (200 units × 70% complete × 1/2 hr each × $10.00) 700

Factory overhead (200 units × 100% complete × 1 hr each

× $15.00) 3,000

Total cost of spoiled units $ 6,400

Work in process, ending inventory:

Material A (600 units of product × 100% complete × 3 units

each × $4.50) $ 8,100

Material B (600 units of product × 100% complete × 2 units

each × $2.00) 2,400

Direct labor (600 units × 90% complete × 1/2 hr each × $10.00) 2,700

Factory overhead (600 units × 100% complete × 1 hr each ×

$15.00) 9,000

Total standard cost of work in process, ending inventory $ 22,200

P18-3

(1) January equivalent production:

Transferred out 8,000 8,000 8,000

Add beginning inventory (work this

11,000 units 9,000 units 10,000 units

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P18-3 (Continued)

Actual quantity of Material A

used 50,000 $1.00 actual $ 50,000

Actual quantity of Material A

used 50,000 1.20 standard 60,000

Actual quantity of Material A

used 50,000 $1.20 standard $60,000

Standard quantity of Material

A allowed 44,000 1.20 standard 52,800

Material A quantity variance 6,000 1.20 standard $ 7,200 unfav.

Actual quantity of Material B

Actual quantity of Material B

used 18,000 $.70 standard $ 12,600

Standard quantity of Material

B allowed 18,000 70 standard 12,600

Actual hours worked 10,200 $12.00 actual $122,400

Actual hours worked 10,200 11.50 standard 117,300

Actual hours worked 10,200 $11.50 standard $117,300

Standard hours allowed 10,000 11.50 standard 115,000

Labor efficiency variance 200 11.50 standard $ 2,300 unfav.

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Actual factory overhead $ 60,100

Budget allowance based on standard hours allowed:

Variable overhead (10,000 equivalent units ×

1 standard hour per unit × $1.80 variable rate) $18,000

Fixed overhead budgeted (7,800 labor hours

at normal capacity × $5 fixed rate) 39,000 57,000

Controllable variance $ 3,100 unfav Budget allowance based on standard

hours allowed (above) $ 57,000

Standard overhead chargeable to actual production

(10,000 standard hours allowed × $6.80 overhead rate) 68,000

Volume variance $(11,000) fav.

CGA-Canada (adapted) Reprint with permission P18-4

Actual materials purchased at

actual cost 60 000 kg $3.95 actual $237,000

Actual materials purchased at

standard cost 60 000 4.00 standard 240,000

Materials purchase price

variance 60 000 $(.05) $ (3,000) fav.

Actual materials used at

standard cost 50 000 kg $4.00 standard $200,000 unfav Standard quantity allowed at

Materials quantity variance 2 000 kg 4.00 standard $ 8,000 unfav.

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