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Comprehensive nuclear materials 2 11 neutron reflector materials (be, hydrides)

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Comprehensive nuclear materials 2 11 neutron reflector materials (be, hydrides) Comprehensive nuclear materials 2 11 neutron reflector materials (be, hydrides) Comprehensive nuclear materials 2 11 neutron reflector materials (be, hydrides) Comprehensive nuclear materials 2 11 neutron reflector materials (be, hydrides) Comprehensive nuclear materials 2 11 neutron reflector materials (be, hydrides) Comprehensive nuclear materials 2 11 neutron reflector materials (be, hydrides)

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S Yamanaka and K Kurosaki

Osaka University, Suita, Japan

ß 2012 Elsevier Ltd All rights reserved.

2.11.3.9 Comparison of Thermal Conductivity of Zirconium Hydride with those of the

Abbreviations

DOS Density of state

Symbols

conductivity

2.11.1 Required Properties Two highly desirable properties of both neutron reflectors and moderators are efficient neutron slow-ing and low neutron absorption The first requires effective slowing of neutrons over short distances, thus reducing the required volume of the reflector or moderator in the reactor core Moreover, in a reactor core of a given shape and volume, this reduces the leakage of neutrons in the course of their slowing For reflectors in particular, the key requirements include a high reflectivity, a large macroscopic cross-section, and efficient neutron slowing The reflectivity

of a material is inversely proportional to its diffusion ratio (D/L), which is the ratio of its diffusivity (D) to its diffusion length (L) This ratio is generally considered to decrease as scattering becomes large in comparison with absorption It is essential, moreover, to obtain high reflectivity without excessive thickness, and for this purpose, to use a material with a large macroscopic total cross-section In a thermal reactor, the performance

of the reflector is enhanced if it does not simply reflect the neutrons but rather slows and then reflects them,

307

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and for this reason, the same material is often used as

both reflector and moderator

In general, materials whose nuclides have low mass

number and neutron absorption may be used as

mod-erators and reflectors The most commonly used

and graphite (C) In addition, hydrocarbons,

zirco-nium hydride, and other such materials are often

used as moderators Heavy water is particularly

effec-tive because of its very low absorption level Graphite

is second to heavy water in its low absorption level, is

lower in cost, and has the added advantage of

suitabil-ity for use at high temperatures Beryllium is

gener-ally used as a reflector rather than as a moderator

In addition to the aforementioned materials, there

exist other candidates as neutron reflectors For

exam-ple, Commissariat a` l’Energie Atomique (CEA) is

studying zirconium silicide as the reflector for next

used as neutron reflectors (http://en.wikipedia.org/

wiki/Tungsten_carbide) For fusion reactors, various

materials such as titanium carbide and boron carbide

This chapter outlines the basic properties of

be-ryllium and zirconium hydride that are fundamental

to their utilization as neutron reflectors and

modera-tors in nuclear reacmodera-tors

2.11.2 Beryllium

Apart from its use as a neutron reflector and

modera-tor in nuclear reacmodera-tors, beryllium is in strong demand

for use in X-ray windows of medical and industrial

equipment, acoustic speaker diaphragms, galvano

mir-rors for laser drilling, reflected electron guard plates in

semiconductor production equipment, and various

other applications It is also widely used in the

electri-cal and electronic industry, particularly in beryllium–

copper alloys for wrought metal production and for

molds and other forging tools and dies In electronics,

in particular, the need for beryllium has been growing

rapidly in recent years with the trend toward lighter,

thinner, and smaller electronic components In the

following sections, we outline the methods of its

pro-duction and processing and discuss its basic properties

Among the 30 or so naturally occurring ores, the most

economically important is beryl, which contains

10–14% beryllium oxide (BeO) At present, the two main industrial processes used to extract BeO from beryl are the fluoride method and the sulfuric acid method Both of these yield BeO of industrial-grade purity, which is used as a raw material for Be–Cu mother alloys, electronics manufacture, refractories, and other fields of application For use in nuclear reactors, BeO is further purified by recrystallization

or precipitation

Metallic beryllium (Be) is produced from BeO or

ther-mal reduction with Mg to produce Be pebbles, and

its electrolysis to produce Be flakes The resulting

respectively, and these impurities are removed by vacuum melting

The principal techniques of Be processing are molding by powder metallurgy, warm or hot working, and joining or welding In hot-press sintering, which has been widely developed for Be molding, the

which is inserted between graphite dies and then pressure molded in vacuum at high temperatures (1323 K) The resulting moldings are commonly called ‘hot-press blocks,’ and can be obtained with high integrity and near theoretical density Other molding methods that may be employed include spark plasma sintering and cold-press sintering Cold working of Be at room temperature is extremely difficult because of its low elongation, and it is accordingly formed into plates, rods, or tubes by ‘warm working’ at 773–1173 K or ‘hot work-ing’ at 1273–1373 K In either case, the Be must be covered with mild steel or some other material and the intervening air withdrawn before it is heated, as it readily oxidizes at high temperatures

Various methods have been developed for Be join-ing and weldjoin-ing These include mechanical joinjoin-ing and resin bonding, electron-beam and diffusion weld-ing, and brazing and soldering Because of its high oxygen affinity, however, any process in which the

Be is heated must be performed under an appropriate inert gas or vacuum

The crystal structure of Be is closed-packed

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two-thirds as much as aluminum (Al), and both its

melting point and its specific heat capacity are quite

high for a light metal It is widely known for its high

Young’s modulus and other elastic coefficients Its

nucleus is small in neutron absorption cross-section

and relatively large in scattering cross-section, both of

which are advantageous for use as a moderator or

reflector Its superior high-temperature dynamical

properties are also advantageous for use in nuclear reactors It emits neutrons under g-ray irradiation and can thus be used as a neutron source Its soft X-ray absorption is less than one-tenth that of Al, making it highly effective as a material for X-ray tube windows

Figure 1 shows the temperature dependence of

The following equations describing the specific heat

Temperature dependences of the thermal expansion

shows the temperature dependence of the thermal

relatively high thermal conductivity values around

decrease with temperature The effect of high-dose neutron irradiation on the thermal conductibility of

that neutron irradiation at 303 K to a neutron

decrease of thermal conductivity, in particular at

303 K, the thermal conductivity decreases by a factor

0 1 2 3 4

-1 g

-1 )

Temperature, T (K)

Figure 1 Temperature dependence of the specific heat capacity of various Be samples Different marks mean different samples Reproduced from Beeston, J M Nucl Eng Des 1970, 14, 445.

Table 1 Basic properties of Be

Density (near room temperature) (g cm3) 1.85

Heat of fusion (kJ mol1) 7.895

Heat of vaporization (kJ mol1) 297

Heat capacity (302 K) (J K1mol1) 16.443

Thermal conductivity (300 K) (W m1K1) 200

Thermal expansion coefficient (302 K) (K1) 11.3  10 6

Speed of sound (room temperature) (m s1) 12 870

Vickers hardness (GPa) 1.67

Scattering cross-section (barn) 6

Absorption cross-section (barn) 0.009

Source: Genshiryoku Zairyou Handbook; The Nikkan Kogyo

Shimbun: Tokyo, 1952; http://en.wikipedia.org/wiki/Beryllium ;

Rare Metals Handbook, 2nd ed.; Reinhold: New York, NY, 1961.

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of five, but short-term high-temperature annealing

(773 K for 3 h) leads to partial recovery of the thermal

conductivity

thermodynamic properties of Be have been reported

by difference thermal analysis and by anisothermal

results for hcp–bcc transformation of Be are

thickness forms on Be in air, and it therefore retains

0 5 10 15 20 25 30 35

Temperature, T (K)

Figure 3 Temperature dependence of the electrical resistivity of Be Different marks mean different samples.

Reproduced from Beeston, J M Nucl Eng Des 1970, 14, 445.

0 10 20 30 40 50 60 70

Linear, parallel to hexagonal axis Linear, perpendicular to hexagonal axis

Volume

-6 K

-1 )

Temperature, T (K)

Figure 2 Temperature dependence of the thermal expansion coefficient of Be Reproduced from Beeston, J M Nucl Eng Des 1970, 14, 445.

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its metallic gloss when left standing This results in its

passivation in dry oxygen at up to 923 K, but the

oxidized film breaks down at temperatures above

about 1023 K and it thus becomes subject to

Its resistance to corrosion by water varies with

tem-perature, dissolved ion content, pH, and other factors;

Among the various compounds formed by Be, BeO

resistance is excellent, its thermal neutron absorption

cross-section is small, and its corrosion resistance to

formed by reaction of Be or BeO with C Its basic

resistivity, 0.063 O m (303 K) It is reportedly unstable

Intrinsically, BeO is an excellent moderator and

reflector material in nuclear reactors Various

the effect of neutron irradiation on the thermal

shows the temperature dependence of the thermal

observed that irradiation of BeO with neutrons consid-erably reduces the thermal conductivity It has also been reported that the irradiation-induced change in thermal conductivity can be removed by thermal annealing, but complete recovery is not achieved until an annealing temperature of 1473 K is reached

One further important property of Be that must

be noted is its high toxicity The effect of Be dust, vapor, and soluble solutes varies among individuals,

0 50 100 150 200 250

-1 K

-1 )

Temperature, T (K)

Figure 4 Temperature dependence of the thermal conductivities of various Be samples Different marks mean different samples Adapted from Beeston, J M Nucl Eng Des 1970, 14, 445; Chirkin, V S Trans Atom Ener 1966, 20, 107.

Table 2 Basic properties of BeO Crystal structure Hexagonal wurtzite Density (near room temperature)

(g cm3)

3.02

Thermal conductivity (293 K) (W m1K1)

281

Thermal expansion coefficient (293–373 K) (K1)

5.5  10 6

Electrical resistivity (1273 K) (O cm) 8.0  10 7

Scattering cross-section (barn) 9.8 Absorption cross-section (barn) 0.0092

Source: Genshiryoku Zairyou Handbook; The Nikkan Kogyo Shimbun: Tokyo, 1952; Gregg, S J.; et al J Nucl Mater 1961,

4, 46.

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but exposure may cause dermatitis and contact or

absorption by mucous membrane or respiratory tract

may result in chronic beryllium disease, or ‘berylliosis.’

Maximum permissible concentrations in air were

established in 1948 and include an 8-h average

and safety, particular care is necessary in the control

of fine powder generated during molding and

mechan-ical processing Dust collectors must be installed at

the points of generation, and proof masks,

dust-proof goggles, and other protective gear must be worn

during work In Japan, Be is subject to the Ordinance on

Prevention of Hazards due to Specified Chemical

Substances

2.11.3 Fundamental Properties of

Metal Hydrides

Zirconium hydride is used as a material for neutron

reflectors in fast reactors The evaluation of the

ther-mal conductivity, elastic modulus, and other basic

properties of zirconium hydride is extremely

impor-tant for assessing the safety and cost-effectiveness of

nuclear reactors Metal hydrides, of which zirconium

hydride is a typical example, are also very interesting

because they exhibit unique properties and shed light

on some fundamental aspects of physics As part of

have successfully created crack-free, bulk-scale metal hydrides, and systematically investigated their funda-mental properties – particularly at high tempera-tures Here, we present an outline of the results on the fundamental properties of zirconium hydride

Figure 6 shows the zirconium–hydrogen binary

We used polycrystalline (grain size: 20–50 mm) ingots

of high-purity zirconium as the starting material for producing hydrides The main impurities present in the zirconium were O (0.25 wt%), H (0.0006 wt%),

N (0.0024 wt%), C (0.003 wt%), Fe (0.006 wt%), and

Cr (0.008 wt%) The hydride was generated with high-purity hydrogen gas (7 N) at a prescribed pres-sure, using an advanced ultra-high vacuum Sieverts instrument Details of the instrument configuration

The procedure for synthesizing hydrides varies according to the type of metal This is due to the phase transition, from metal to hydride that is accom-panied by a massive increase in volume due to hydro-genation, and to differences in the strength of the

of zirconium hydride substances produced by the author’s group

0 50 100 150 200 250

300

1.2 ´ 10 20 nvt 4.0 ´ 10 20 nvt

Temperature, T (K)

Unirradiated 1.5 ´ 10 19 nvt

-1 K

-1 )

Figure 5 Temperature dependence of the thermal conductivity of unirradiated and irradiated BeO Reproduced from Pryor, A W.; et al J Nucl Mater 1964, 14, 208.

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0

100

200

300

400

500

550⬚C

~37.5 (a-Zr)

(b-Zr)

ε

δ 600

700

800

900

1000

Atomic percent hydrogen Weight percent hydrogen

Zr

Figure 6 Binary phase diagram of the zirconium–hydrogen system d and e represent the face-centered cubic d-phase hydride and the face-centered tetragonal e-phase hydride, respectively Adapted from Zuzek, E.; Abriata, J P.;

San-Martin, A.; Manchester, F D Bull Alloy Phase Diagrams 1990, 11(4), 385–395.

1 Absolute capacitance manometer (25 ktorr)

2 Absolute capacitance manometer (1 ktorr)

3 Absolute capacitance manometer (10 torr)

4 Calibrated vessel (~50 ml)

5 Calibrated vessel (~500 ml)

6 Reactor for high pressure (steel)

7 Mantle heater (<723 K)

9 Low temperature incubator (inner temperature: 298 K)

10 Turbo-molecular pump

11 Oil rotary vacuum pump

12 Ionization vacuum gauge

13 Liquid nitrogen trap

14 Compressed hydrogen gas cylinder

15 Reactor for high temperature (quartz glass)

16 Electric resistance furnace (<1273 K)

1

6

8

9

13

14

11

7

15 16

12

:

Figure 7 Schematic diagram of advanced Sieverts instrument.

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2.11.3.3 Lattice Parameter20

Zirconium hydride or deuteride described here was

crys-tals with a fluorite structure The lattice parameters

at ambient temperature of zirconium hydride or

hydride increases slightly with increasing hydrogen

content, according to the following formula:

Figure 10 illustrates the hydrogen content depen-dence of the elastic modulus of zirconium hydride or deuteride, determined using an ultrasonic pulse echo method The elastic modulus of zirconium hydride is higher than that of the pure metal, and decreases slightly with increasing hydrogen content The hydrogen content dependence of the elastic modulus

of zirconium hydride is expressed by the following equations (E: Young’s modulus, G: Shear modulus,

Figure 11illustrates the hydrogen content depen-dence of the Vickers hardness of zirconium hydride and deuteride The graph clearly shows that the Vickers hardness of the hydride is higher than that

of pure zirconium, and that it decreases slightly with increasing hydrogen content Generalizing these results, we can conclude that increasing the hydrogen content has the effect of making zirconium hydride and deuteride plastically ‘softer.’ The relationship between the hardness and hydrogen content depen-dence for zirconium hydride is expressed by the following formula:

Figure 8 Bulk-scale zirconium hydride.

0.476 0.477 0.478 0.479

Hydrogen content, CH (H–Zr)

Yamanaka Kempter Ducastelle Beck Sidhu Moore Cantel

Figure 9 Hydrogen content dependence of the lattice parameter of zirconium hydride and deuteride.

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HVðGPaÞ ¼ 7:190  2:773  CHðH=ZrÞ

Figure 12shows the density of states (DOS) of

zirco-nium hydride, determined by DV-Xa molecular

orbital (MO) calculations Here, 0 eV corresponds

to the Fermi energy The new band resulting

from the hydrogen is generated immediately below the d-band of the hydride cluster, in the region

zirconium hydride With increasing hydrogen con-tent, there is a marked decrease in the bond order

order of Zr–H covalent bonds does not change This reduction in bond order is likely due to a decrease

in the electric charge of the matrix of Zr bonds

0 20 40 60 80 100 120 140 160

Hydrogen content, CH (H–Zr)

a-Zr d-ZrH 2-x

d-ZrD 2-x

E G B

Figure 10 Hydrogen content dependence of the elastic modulus of zirconium hydride and deuteride.

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

HV

Hydrogen content, CH (H–Zr)

α-Zr δ-ZrH 2-x

δ-ZrD 2-x

Figure 11 Hydrogen content dependence of the Vickers hardness of zirconium hydride and deuteride.

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Since bond order can be thought to be related to the

spring constant of interatomic bonds, these results

can be understood to mean that the effective spring

constant of zirconium hydride, as a whole, decreases

with increasing hydrogen content This hypothesis

offers a good explanation for the hydrogen content

dependence of the various properties of zirconium

hydride

Figure 14 shows the temperature dependence of the electrical conductivity of zirconium hydride

In line with the behavior of most metals, electrical conductivity decreases with increasing temperature for zirconium hydride The hydride has a lower elec-trical conductivity than the pure metals

0 1 2 3 4

-1 )

Electron energy, E (eV)

α-Zr δ-ZrH 1.0

δ-ZrH 1.5

δ-ZrH 2.0

Figure 12 Hydrogen content dependence of the DOS of zirconium hydride.

2.0 1.5

1.0 0.0

0.00 0.05 0.10 0.15 0.20 0.25 0.30

Hydrogen content, CH (H–Zr)

Zr–Zr bond Zr–H bond

Figure 13 Hydrogen content dependence of the bond order of zirconium hydride.

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