Instruction pot5 v2 0

Tài liệu chuẩn của Siemens cho khóa đào tạo PCS7 PCS7 on Tour Practice Instruction V2.0 Table of Content Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc Table of Content 1 ENGINEERING DOCUMENTS..................................................................................................................... 11 1.1 PID – PROCESS AND INSTRUMENT DRAWING ......................................................................................... 11 1.2 INSTRUMENT LIST ...................................................................................................................................... 12 1.3 CONTROL SYSTEM CONFIGURATION.......................................................................................................... 12 2 GETTING START ............................................................................................................................................ 21 2.1 START “NEW PROJECT WIZARD” ............................................................................................................... 21 2.2 CONFIGURATION IN THE COMPONENT VIEW.............................................................................................. 23 2.3 PLANT HIERARCHY GENERAL SETTINGS .................................................................................................... 26 2.4 NAMING IN THE PLANT VIEW..................................................................................................................... 27 2.5 CREATE A CFC FOR A VALVE CONTROL..................................................................................................... 28 2.6 CONFIGURE SFC “TRANSFERIN”............................................................................................................. 210 2.7 COMPILE AND DOWNLOAD AS PROGRAM ............................................................................................... 212 2.8 COMPILE OS............................................................................................................................................. 212 2.9 OPEN OS PICTURE “RMT1” IN GRAPHIC DESIGNER ............................................................................... 213 2.10 TESTING OS RUNTIME.............................................................................................................................. 213 2.11 TEST THE BASIC OS FUNCTIONS:.............................................................................................................. 214 2.12 ARCHIVE PROJECT.................................................................................................................................... 214 2.13 “SAVE AS…” TO REORGANIZE PROJECT DATABASE................................................................................. 215 3 HARDWARE CONFIGURATION ................................................................................................................ 31 3.1 PC CONFIGURATION................................................................................................................................... 31 3.2 AS CONFIGURATION................................................................................................................................... 32 3.2.1 IO module configuration ..................................................................................................................... 32 3.2.2 Activate CiR (Change in Run) .............................................................................................................. 34 3.3 CONFIGURE CONNECTION IN NETPRO ....................................................................................................... 34 4 DESIGN DEVICE TYPE WITH CFC ........................................................................................................... 41 4.1 ASSIGN SYMBOL TO THE IO ADDRESS:....................................................................................................... 41 4.2 CHANNEL DRIVER BLOCKS ........................................................................................................................ 42 4.3 OPTIMIZE RUN SEQUENCE.......................................................................................................................... 43 4.4 IMPORT PROCESS TAG TYPES FROM STANDARD LIBRARY ........................................................................ 43 4.5 TEST DEVICE TYPE CONFIGURATION .......................................................................................................... 44 4.6 “CLEAN” BLOCK TYPE ............................................................................................................................... 45 5 CONFIGURE ALL DEVICES IN RMT1 ...................................................................................................... 51 5.1 CREATE DEVICE TYPE (PROCESS TAG TYPE) BASED ON NK110............................................................... 51 5.2 ASSIGNCREATE IMPORT FILES.................................................................................................................. 52 5.3 IMPORT PROCESS TAG TYPE ...................................................................................................................... 54 5.4 COPY PROCESS TAG TYPES FROM MASTER DATA LIBRARY ..................................................................... 55 5.5 CONFIGURATIONS FOR OS PICTURE ........................................................................................................... 56 5.5.1 Configure Device Orientation .............................................................................................................. 57 5.5.2 Configure measurement unit ................................................................................................................ 58 5.5.3 Create new measurement units in the project library.......................................................................... 59 5.6 CREATE CFC “MODE_RMT1” FOR OPERATION MODE.............................................................................. 59 5.7 PO VIEW FOR INTERCONNECTION CONFIGURATION................................................................................. 511 5.7.1 Select IO for ParametersSignals...................................................................................................... 511 5.8 PO VIEW FOR EDITING COMMENTS AND OTHER SETTINGS....................................................................... 512 5.9 CREATE CFC “SIM_TANK” WITH “CHARTINCHART”........................................................................... 513 5.10 CONFIGURATION FOR “FC111”................................................................................................................ 514 6 CONFIGURE FUNCTIONS (SFC TYPE) .................................................................................................... 61 6.1 CREATE A SFC TYPE “TRANSFEROUT” IN MASTER DATA LIB ................................................................ 61 6.1.1 Define Interface (characteristics)......................................................................................................... 61 6.1.2 Use Enumerations for “Reactor” selection, ........................................................................................ 62 6.1.3 Configure Steps..................................................................................................................................... 63 6.2 CRATE FUNCTION “TRANSFEROUT” FOR RMT1 ...................................................................................... 64 V2.0 Table of Content Copyright © Siemens AG 2008 All rights reserved – For internal use only Instruction_PoT5 V2.0.doc 6.3 UPDATE BLOCK AFTER “SFC TYPE” CHANGED.......................................................................................... 65 6.4 CONFIGURE HOLD AND ABORT SEQUENCER .............................................................................................. 66 6.4.1 Abort Sequencer.................................................................................................................................... 66 6.4.2 Hold Sequencer..................................................................................................................................... 67 7 OS CONFIGURATIONS ................................................................................................................................. 71 7.1 STATIC OBJECT DRAWING .......................................................................................................................... 71 7.2 OBJECT DYNAMIC CONFIGURATION .......................................................................................................... 72 7.3 TREND WINDOW ......................................................................................................................................... 73 7.4 ALARM WINDOW ........................................................................................................................................ 74 7.5 USER ADMINISTRATION – SIMATIC LOGON............................................................................................. 75 7.6 TIME SYNCHRONIZATION ........................................................................................................................... 76 7.6.1 Set OS as Time Master.......................................................................................................................... 76 7.6.2 Set AS to Time Slave ............................................................................................................................. 76 8 OS SERVERCLIENT CONFIGURATION ................................................................................................. 81 8.1 CHANGE OS PROJECT TO MULTIUSER PROJECT ........................................................................................ 81 8.2 OS SERVER CONFIGURATION ..................................................................................................................... 82 8.3 OS CLIENT CONFIGURATION ...................................................................................................................... 82 8.4 DOWNLOAD OS STATION ........................................................................................................................... 85 9 MULTIPROJECT ENGINEERING .............................................................................................................. 91 9.1 MULTIPROJECT CONFIGURATION ............................................................................................................... 91 9.2 CREATE NEW PROJECTS IN MULTIPROJECT ................................................................................................ 91 9.3 MOVE AS STATION BETWEEN PROJECTS.................................................................................................... 92 9.4 MOVE CFC CHARTS BETWEEN PROJECTS .................................................................................................. 93 9.5 UPDATE PLANT HIERARCHY AMONG PROJECTS......................................................................................... 94 9.6 MERGE PROJECT SUBNETWORKS............................................................................................................... 94 9.7 SINGLE PROJECT ENGINEERING AFTER REMOVED FROM MULTIPROJECT ................................................. 96 9.8 MERGE MODIFICATIONS FROM ALL SINGLE PROJECTS ............................................................................... 97 9.9 ASAS COMMUNICATION ........................................................................................................................... 98

2 GETTING START 2-1

2.1 START “NEW PROJECT WIZARD” 2-12.2 CONFIGURATION IN THE COMPONENT VIEW 2-32.3 PLANT HIERARCHY GENERAL SETTINGS 2-62.4 NAMING IN THE PLANT VIEW 2-72.5 CREATE A CFC FOR A VALVE CONTROL 2-82.6 CONFIGURE SFC“TRANSFERIN” 2-102.7 COMPILE AND DOWNLOAD ASPROGRAM 2-122.8 COMPILE OS 2-122.9 OPEN OSPICTURE “RMT1” IN GRAPHIC DESIGNER 2-132.10 TESTING OSRUNTIME 2-132.11 TEST THE BASIC OS FUNCTIONS: 2-142.12 ARCHIVE PROJECT 2-142.13 “SAVE AS…” TO REORGANIZE PROJECT DATABASE 2-15

3 HARDWARE CONFIGURATION 3-1

3.1 PCCONFIGURATION 3-13.2 ASCONFIGURATION 3-2

3.2.1 I/O module configuration 3-2 3.2.2 Activate CiR (Change in Run) 3-4

3.3 CONFIGURE CONNECTION IN NETPRO 3-4

4 DESIGN DEVICE TYPE WITH CFC 4-1

4.1 ASSIGN SYMBOL TO THE IO ADDRESS: 4-14.2 CHANNEL DRIVER BLOCKS 4-24.3 OPTIMIZE RUN SEQUENCE 4-34.4 IMPORT PROCESS TAG TYPES FROM STANDARD LIBRARY 4-34.5 TEST DEVICE TYPE CONFIGURATION 4-44.6 “CLEAN”BLOCK TYPE 4-5

5 CONFIGURE ALL DEVICES IN RMT1 5-1

5.1 CREATE DEVICE TYPE (PROCESS TAG TYPE) BASED ON NK110 5-15.2 ASSIGN/CREATE IMPORT FILES 5-25.3 IMPORT PROCESS TAG TYPE 5-45.4 COPY PROCESS TAG TYPES FROM MASTER DATA LIBRARY 5-55.5 CONFIGURATIONS FOR OS PICTURE 5-6

5.5.1 Configure Device Orientation 5-7 5.5.2 Configure measurement unit 5-8 5.5.3 Create new measurement units in the project library 5-9

5.6 CREATE CFC“MODE_RMT1” FOR OPERATION MODE 5-95.7 POVIEW FOR INTERCONNECTION CONFIGURATION 5-11

5.7.1 Select I/O for Parameters/Signals 5-11

5.8 POVIEW FOR EDITING COMMENTS AND OTHER SETTINGS 5-125.9 CREATE CFC“SIM_TANK” WITH “CHART-IN-CHART” 5-135.10 CONFIGURATION FOR “FC111” 5-14

6 CONFIGURE FUNCTIONS (SFC TYPE) 6-1

6.1 CREATE A SFCTYPE “TRANSFEROUT” IN MASTER DATA LIB 6-1

6.1.1 Define Interface (characteristics) 6-1 6.1.2 Use Enumerations for “Reactor” selection, 6-2 6.1.3 Configure Steps 6-3

6.2 C F “T OUT” RMT1 6-4

7 OS CONFIGURATIONS 7-1

7.1 STATIC OBJECT DRAWING 7-17.2 OBJECT DYNAMIC CONFIGURATION 7-27.3 TREND WINDOW 7-37.4 ALARM WINDOW 7-47.5 USER ADMINISTRATION –SIMATICLOGON 7-57.6 TIME SYNCHRONIZATION 7-6

7.6.1 Set OS as Time Master 7-6 7.6.2 Set AS to Time Slave 7-6

8 OS SERVER-CLIENT CONFIGURATION 8-1

8.1 CHANGE OS PROJECT TO MULTIUSER PROJECT 8-18.2 OSSERVER CONFIGURATION 8-28.3 OSCLIENT CONFIGURATION 8-28.4 DOWNLOAD OS STATION 8-5

9 MULTIPROJECT ENGINEERING 9-1

9.1 MULTIPROJECT CONFIGURATION 9-19.2 CREATE NEW PROJECTS IN MULTIPROJECT 9-19.3 MOVE ASSTATION BETWEEN PROJECTS 9-29.4 MOVE CFC CHARTS BETWEEN PROJECTS 9-39.5 UPDATE PLANT HIERARCHY AMONG PROJECTS 9-49.6 MERGE PROJECT SUB-NETWORKS 9-49.7 SINGLE PROJECT ENGINEERING AFTER REMOVED FROM MULTIPROJECT 9-69.8 MERGE MODIFICATIONS FROM ALL SINGLE PROJECTS 9-79.9 AS-AS COMMUNICATION 9-8

1.3 Control System Configuration

• Record the hardware information for the workshop practices:

Note:

You can find the Workshop documents under \Workshop-PoT5\Design Documents\

2.1 Start “New Project Wizard”

• From SIMATIC Manager, File > ’New Project’ Wizard…

• Step 1 of 4: (click “Next”)

• Step 2 of 4: Select CPU:

2 Select OS objects

2 Project Folder Location

(Do not select system Driver C:)

3 Start Wizard

Always this option for PCS7

• This is how it looks after the wizard:

• Start PLCSIM for AS simulation

2.2 Configuration in the Component View

1 Name your AS (01 06)

2 S7Prog (use

No Spaces)

3 your PC Name

4 OS Project (01 06)

5 <double click> to open AS01 Configuration Start PLCSIM

• Open AS01Æ Hardware Æ CP 443-1 Æ Properties

• Configure CP443-1 Parameters as follows:

1 Enable ISO protocol

2 Disable IP protocol

3 Create a network

1 Open Properties

• Open PC Station “Configuration”, insert a “IE General” from Catalog:

• Configure “IE General” Properties as follows:

Note: You can find your PC MAC address by using the DOS command:

“ipconfig/all” in the DOS Window:

Fill in with your

PC Network MAC Address

Enable MAC address

Disable IP Protocol

Link to the Ethernet(1)

2.3 Plant Hierarchy general settings

• Open Plant Hierarchy > Settings…

• Customize the settings as follows:

2.4 Naming in the Plant View

• In the Plant View, create new objects in the plant hierarchy (Folders, CFCs, SFCs, Pictures…)

Num of level = 3

OS Level = 2

Enable this option

• Configure the plant hierarchy structure as follows:

2.5 Create a CFC for a valve control

• In the “Plant View”, insert a new CFC under “Plant1\RMT1” and name it as

“NK110”

Create a new CFC chart NK110 under RMT1

• Insert Function Blocks: Valve, CH_DI, CH_DO from library “PCS 7 Library V71”

• Make interconnections between Function Blocks

• Name the Blocks as V, fb_close, fb_open, cmd respectively

1 Toggle the view

of “Catalog”

2 Select “Libraries”

3 Drag & Drop the

function block “Valve”

4 Name the

block as”V”

Compile & Download

• Your Task: to create an auto sequence to charge materials into the tank

• From Plant View, open the SFC Chart “TransferIN” (under the plant hierarchy

“Plant1\RMT1\Functions\”)

1 Use “Element Bar” to create SFC steps

2.7 Compile and Download AS Program

2.8 Compile OS

• Follow the step-by-step instructions to finish the OS compilation

Compile and Download

Buttons in CFC

Compile and Download

Buttons in SFC

Online Button in SFC Online Button in CFC

2.9 Open OS Picture “RMT1” in Graphic Designer

• Modify picture as follows:

2.10 Testing OS Runtime

You can find

“Tank” object from Display

• SIMATIC Manager Æ File Æ Archive…

Note: It is important to archive your project regularly

OS Screen Selection

Open Valve Faceplate

by clicking its block icon.

2.13 “Save as…” to reorganize project database

• In case “internal errors” occur in the project database, you can try to use following function to recover the database integrity

Project reorganization

• Refer to 2.2, verify the PC configurations:

• From component view, open the PC Station > Object Properties

Put the local PC name in this field

3.2.1 I/O module configuration

• Look at your AS hardware and record the order numbers and locations for each component

• Configure your AS hardware similar like the following figure:

1 Configure PC

2 Download PC

1 Select PCS7 Profile

2 Connect DP master with CP443-5 Ext

3 Insert IM 153-2 HF with node address 3

Status

• Digital Input Module Properties:

• Analog Input Module properties:

• Download your hardware configuration to CPU and correct the errors if found

Enable Diagnostic

interrupt

Disable unused channels

Disable unused channels

Enable Diagnostic

interrupt

3.2.2 Activate CiR (Change in Run)

• Right-click on the PROFIBUS line:

• Delete or add some IO modules, download new hardware configuration without stopping the CPU

3.3 Configure Connection in NetPro

• Test OS runtime with this “Name Connection”

Open

Connection list

4 Design Device Type with CFC

4.1 Assign Symbol to the IO address:

• Assign Digital Input channels with symbols

• Assign Digital Output channels with symbols

4.2 Channel Driver Blocks

• Open CFC “NK110” and modify it as follows:

Channel Blocks from

PCS7 Library

Link VALUE

with IO sysmbol

Enable SIM_ON for fb_close

4.3 Optimize Run Sequence

4.4 Import Process Tag Types from Standard Library

• Open PCS7 Standard Library from SIMATIC Manager > File > Open…

Select Libraries

4.5 Test device type configuration

• Open/Close Valve NK110 and monitor the channel status in IO module of the ET200M

4.6 “Clean” Block type

• Use button Clean Up… to delete Blocks that are no more used in the projects

5.1 Create Device Type (Process Tag Type) based on NK110

• From SIMATIC Manager > Plant View, select NK110 to start the wizard:

• Define the I/O points in the wizard step 2

1 Name of the Type

2 Select the

IO from the list

3 Use this button to put the selections into the I/O list

4 Define the IO as

Parameter/Signal

5.Finish the wizard

5.2 Assign/Create Import Files

• From Plant View Æ Master Lib Æ Process tag types Æ Valve_Typ1

This is the project

Master Data Library

• Create File Template in the wizard:

• In following dialogs, define the columns as follows:

• Open file for modifications:

1 Create File Template

2 Open File

1 Duplicate 4 rows

2 define new Chart name

3 define symbol and Address

5.3 Import Process Tag Type

• Start wizard from Master Library Æ Process tag types Æ Valve_Typ1:

• Verify the import file:

Open the Import file for

modification

Select this option to create symbol table with this wizard

5.4 Copy Process Tag Types from Master Data Library

• Copy following Process Tag Types into Project RMT1 and rename them:

DOSE_LIQ Æ FC111 ANAMON Æ LI111 MOTOR Æ NP111

• Compile & download to AS

5.5 Configurations for OS picture

• Compile OS and open picture RMT1, reposition the components as follows:

5.5.1 Configure Device Orientation

• Open CFC NK113 and NK114, open valve block properties,

• Update block icons in picture RMT1:

Put 2 here to change

the Valve in horizontal position

• Define settings for block icon update:

5.5.2 Configure measurement unit

• Compile OS to make these settings effective

1 Tag Name format

2 Leve of hierarchy

1.open properties of

input U

2 select Unit for input U

3 configure

Archiving for

input U

5.5.3 Create new measurement units in the project library

• Create New Unit “Kg” in the Master Data Library

• Synchronize between Master Library and projects:

5.6 Create CFC “Mode_RMT1” for operation mode

• Define unit operation modes for RMT1:

All devices are in Manual mode Device operations are only from OS

• Design the logical interconnections

AUT_L 0 x 1

Mode.Q2 Æ [Not] V.LIOP_SEL Mode.Q3 Æ V.AUT_L

Change I1 to I3 properties Text 1 as

MAN, Maint, AUTO

OP_D3 from Lib,

name it as Mode

• Test the logic in the OS run time

5.7 PO View for interconnection configuration

RMT1:

Mode_RMT1\Mode.Q2 Æ [Not].LIOP_SEL Mode_RMT1\Mode.Q3 Æ AUT_L

5.7.1 Select I/O for Parameters/Signals

1.Sort I/O name

2 Select all

LIOP_SEL as Parameters

• Open CFC to verify the interconnections

5.8 PO View for editing comments and other settings

Set Filter

Copy Device Descriptions from engineering documents

Set Block Icon

1.Select level

Plant1

2.Set Filter

3.Copy-Paste interconnections

Select Blocks

5.9 Create CFC “Sim_Tank” with “Chart-in-Chart”

Plant1\RMT1

1 Open Chart I/O

2 Define Chart I/O

by drag-drop

SEL_R from BOP

SUB_R from CFC Library

INT_P from PCS7 Library

Link to

LI111.SIM_V

Dose.Q Æ NP111.Auto_ON Dose.REVERSE = yes

6.1 Create a SFC Type “TransferOUT” in Master Data Lib

• From Component View Æ PoT_Lib Æ S7 Program Æ Charts, create a new

SFC type and name it as “TransferOUT”

• Open TransferOUT for editing

6.1.1 Define Interface (characteristics)

• Control Strategy: Fast, Slow

• Setpoints: Amount, Destination

Open

Characteristics

windows

• Block contact: NK1, NK2, NK3, NK4, NP1, DOSE

6.1.2 Use Enumerations for “Reactor” selection,

6.2 Crate Function “TransferOUT” for RMT1

6.3 Update Block after “SFC type” changed

1 Select

Charts

• Follow the wizard to update the Block Types…

6.4 Configure Hold and Abort sequencer

6.4.1 Abort Sequencer

• Abort sequencer will close all devices and cancel the dose function

• Insert a new sequencer and name it as Abort

• Define Start condition

OR

• Holding Sequencer will close all valves but pause the Dose function

• Define Start condition

• Configure steps for Hold Sequencer

OR

7.1 Static Object drawing

• Disable the Global color scheme

• You may follow the table below to define the project color scheme:

Dark red: Steam, heating system

Width Wide: Main product cables (line width 4)

Narrow: Other cables (line width 2)

1 Select the object and open its Properties

2 Set Global color

scheme = No

3 Define object colors individually

7.2 Object Dynamic Configuration

• Your Task: to create animations to display the Tank level dynamically

• Use the dialog to browse and select the process tag:

1 Create a Rectangle

object on top of the Tank,

open its Properties

2 Select Filling

property

4 Link the Fill

Level with the

• Your Task: Configure a trend window for tank level LI111

Select Archive Tags for Trending

• Define message Selection as follows:

1 Select Message lists

Create Message Selection (Filter)

7.5 User administration – SIMATIC Logon

• Open windows Control Panel Æ Administrative Tools Æ Computer Management,

Create Groups with same name as in WinCC

7.6.1 Set OS as Time Master

7.6.2 Set AS to Time Slave

Enable

Forward time

of day

8.1 Change OS project to MultiUser Project

• Change project Type into Multi-User Project

• DO NOT delete the Startup list in the dialog below:

Select Multi-User

Project

Select NO

• Open this new PC Station object properties, fill in the PC name as follows:

• Open this PC Configuration, insert an object WinCC Application Client, and

compile the station

Note: System will be generating the OS client object The compilation may take 5-10 minutes

to complete depends on your PC performance

Client PC Name

Compile Station

• Assign OS server… to the OS client object

• Select OS severs that this OS client will be connected to

1 Share the Floder

2 Configure Permisions

3 Full permissions for Everyone

1 Add Everyone

in the user list

2 Assign Full permissions

for Everyone

• SIMATIC Manager Æ OSC client object Æ Object Properties, set up the

download path to the target PC

• Download OS client object to the Client PC

• Activate the OS server and OS client projects and verify your Sever-Client configuration

Use Search to

find the path from the client

PC

• Distribute the projects engineering as follows:

• You will re-organize the project as follows:

9.2 Create new projects in Multiproject

9.3 Move AS Station between projects

• Answer the dialog with default setting:

• Create new AS station in AS02_Proj

9.4 Move CFC charts between Projects

Reator2 and move (cut-paste) them from AS01_Proj into AS02_Proj

1 Create new network to CP443-1

2 Disconnect/Add Master System for CP443-5

9.5 Update Plant Hierarchy among projects

9.6 Merge project sub-networks

• Open NetPro for each project, check or create network for each network component:

Add network for

AS02

• NetPro Æ Edit Æ Merge/Unmerge Subnets Æ Ethernet Subnet…

• Merge all three sub networks

• Compile and Save NetPro configuration

9.7 Single Project Engineering after removed from MultiProject

Create/update connections

• Open AS02_Proj as a single project Make some modifications, e.g create a

new CFC TI141 for temperature indication in Reactor2 Compile the AS02

program Close the project

9.8 Merge modifications from all single projects

• From Plant View, select Multiproject level, inset AS02_Proj into Multiproject

again

• If there is any plant hierarchy changes from AS02_Proj, update it in the Multiproject

Create a CFC TI141 for Reactor2