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Discage Reactor spray vacuum final Polyester reactor Polymer PET

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DESIGN REVIEW POLYCONDESATION... DESIGN REVIEW POLYCONDESATION... Model Fluid Trials... Model Fluid Trials... Spray rod in Spray rod Removable Spray Nozzle:... Oligomer deposits in spray

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UIF lesson: Polyester –

M artin Hittorff

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Finisher

Melt filtration &

Chip production storage &

2R - PET Technology

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(Polycondensation)

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® M

i V = 0.62 … Ester 1 Ester 2 Prepoly

® M

Option FTR

NEW PROCESSES DEFINITION

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PFD; POLYCONDESATION

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DESIGN REVIEW POLYCONDESATION

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DESIGN REVIEW POLYCONDESATION

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No dead spots &

Residence time 90 –

Product on discs ~ 45 – 50 %

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Product temperature 282 ° C 286 °

Pressure < 1.0 mbar

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M arriage MV Reactor 400 mt/d

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Model Fluid Trials

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anticlockwise

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CFD Simulation

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Model Fluid Trials

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STRIPPER RODS

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STRIPPER RODS MEDIUM IV

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LV 500 mt/d

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)

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LV Reactor 600 mt/d in workshop

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EG Spray system

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Recycling of "good" oligomers

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1 stage for PE, 2 stage for PP &

overflow backwards

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[mm]

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Maintenance - friendly

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Condenser:

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REM

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Spray rod (off-position)

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Spray rod in Spray rod

Removable Spray Nozzle:

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Oligomer deposits in spray EG circulation system

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22E43

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DEMISTER PP 20E36 DISCAGE 22E46

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SYSTEM

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HOTWELL

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Pump suction side

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Collecting compartment

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EG Distribution

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EG OVERVIEW

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DISCAGE

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See ESPREE Tower Reactor.ppt

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vacuum system

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10 –

Up to 660 tpd

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Surface condenser 2 WCL on pipe side

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PFD; Vacuum System

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Discharge cone

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Operating Principle of Steam Jet Vacuum Pumps

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WCL inlet temperature is 25°

Temp rise from process is 10°

WCL outlet (condensing) temp = 35 °

35 ° C corresponds to a condensing pressure of 56 mbar

A lower condensing pressure of, for example, 42.5 mbar

30 ° C would require duplication of the cooling water consumption

Operating Principle of Steam Jet Vacuum Pumps

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WCL inlet temperature is 33°

Temp rise from process is 9°

WCL outlet (condensing) temp = 42 °

42 ° C corresponds to a condensing pressure of 82 mbar

A lower condensing pressure of, for example, 64.5 mbar

37.5 ° C would require duplication of the cooling water consumption

Operating Principle of Steam Jet Vacuum Pumps

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Heated Heated

FI

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Vacuum System 1 Stage Ejector DISCAGE

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Heating Jacket

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What's wrong here?

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Wrong Material of head of ejector of the vent group

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unsteady

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More steady

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stripper

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Stripped water as reflux to process column

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=> AA accumulation

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24D53 Hot Well Vacuum

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