BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEM

SKID CONTROL SENSOR ROTOR RHSKID CONTROL SENSOR WIRE LH SKID CONTROL SENSOR WIRE RH HATCHBACK: ENGINE ROOM R/B -ABS1/VSC1 FUSE MASTER CYLINDER RESERVOIR -BRAKE FLUID LEVEL WARNING SWITC

• In order to determine the location of the malfunction, be sure to check the conditions from the time the malfunction occurred, through data such as DTC and freeze frame data outputs Record this information before disconnecting any connectors and removing or installing any parts.

• Since the anti-lock brake system may be influenced by malfunctions in other systems, be sure to check for DTCs

in other systems

• Be sure to remove and install the brake actuator and each sensor with the ignition switch off, unless specified in the inspection procedures

• When removing and installing the brake actuator and each sensor, be sure to check that the normal display is output during a test mode inspection and a DTC output inspection after reinstalling all the parts

• If the DTC of the CAN communication line is output, repair the malfunction in the communication line and then troubleshoot the anti-lock brake system

• Since the CAN communication line has its own length and route, it cannot be repaired temporarily with a bypass wire, etc

SKID CONTROL SENSOR ROTOR RH

SKID CONTROL SENSOR WIRE LH SKID CONTROL SENSOR WIRE RH

HATCHBACK:

ENGINE ROOM R/B -ABS1/VSC1 FUSE

MASTER CYLINDER RESERVOIR

-BRAKE FLUID LEVEL

WARNING SWITCH

FRONT SPEED SENSOR LH

SKID CONTROL SENSOR LH

FRONT SPEED

SENSOR RH

SKID CONTROL SENSOR RH

-SKID CONTROL ECU

DLC3 MAIN BODY ECU (DRIVER SIDE J/B)

PARKING BRAKE SWITCH STOP LIGHT SWITCH

COMBINATION METER

- ABS WARNING LIGHT

- BRAKE WARNING LIGHT

- ECU-IG FUSE

- AM1 FUSE

HATCHBACK:

ENGINE ROOM R/B -ABS1/VSC1 FUSE

SKID CONTROL SENSOR WIRE LH SKID CONTROL SENSOR WIRE RH

FRONT SPEED SENSOR ROTOR LH

SKID CONTROL SENSOR ROTOR RH

SKID CONTROL SENSOR ROTOR LH

BRAKE ACTUATOR -SKID CONTROL ECU

MASTER CYLINDER RESERVOIR

-BRAKE FLUID LEVEL

WARNING SWITCH

MAIN BODY ECU (DRIVER SIDE J/B)

-ECU IG FUSE

-AM1 FUSE

SYSTEM DIAGRAM

Speed Sensor (with each wheel)

Stop Light Switch

Brake Actuator

Skid Control ECU

Motor Relay Solenoid Relay

Pump Motor Solenoid

ECM

Power Steering ECU

Main Body ECU

Neutral Start Switch

TC Switch

TS Switch

Parking Brake Switch

ABS Warning Light BRAKE Warning Light

Combination Meter : CAN Communication System

C125123E02

(1) Operation descriptionThe skid control ECU detects wheel lock conditions by receiving vehicle speed signals from each speed sensor, and sends control

: :

ABS Warning Light

CAN Communication System

Each Wheel Cylinder

Brake Fluid Pressure

C115099E02

(b) EBD (Electronic Brake force Distribution)The EBD control utilizes the ABS, realizing the proper brake force distribution between the front and rear wheels in accordance with the driving conditions and vehicle load In addition, when the brakes are applied while cornering, it also controls the braking forces of the right and left wheels, helping to maintain vehicle stability

(1) Operation descriptionThe skid control ECU receives speed signals from each speed sensor to detect the slip conditions of the wheels and sends control signals to the solenoid

The solenoid valve controls the brake fluid pressure of each wheel cylinder and divides the control power properly between the front and rear wheels and the right and left wheels

The BRAKE warning light comes on to indicate malfunctions in the EBD system

: :

Each Wheel Cylinder

CAN Communication System Brake Fluid Pressure

C115100E02

2 ABS with EBD OPERATION

(a) Based on the signals received from each of the 4 wheel speed sensors, the skid control ECU calculates the speed and deceleration of each wheel, and checks the wheel slippage conditions The ECU controls the pressure holding valve and pressure reduction valve in order to adjust the brake fluid pressure of each wheel cylinder in accordance with the slippage conditions

3 FAIL SAFE FUNCTION

(a) When a failure occurs in the ABS system, the ABS warning light comes on and its operation is

prohibited In addition to this, when a failure which disables the EBD operation occurs, the brake warning light comes on and its operation is prohibited

If control is prohibited due to a malfunction during operation, control is disabled gradually to avoid sudden vehicle instability

4 INITIAL CHECK

(a) When the vehicle speed first reaches approximately

4 mph (6 km/h) or more after the ignition switch is turned on, each solenoid valve and the motor of the brake actuator are sequentially activated to perform electrical checks During the initial check, the operating sound of the solenoid valve and motor can be heard from the engine compartment, but this does not indicate a malfunction

5 FUNCTION OF COMPONENTS

Components Functions

Front speed sensor (Semiconductor speed sensor, magnetic sensor rotor)

• Detects the wheel speed and sends a signal to the skid control ECU.

• The front speed sensor (semiconductor speed sensor) with the integrated bearing and the sensor rotor (magnetic sensor rotor) are installed on the front axle hub.

• The magnetic sensor rotor is equipped with north and south poles (48 of each), which are evenly spaced around its circumference.

• The magnetic field changes as the magnetic sensor rotor rotates The semiconductor speed sensor detects the change and outputs it as the vehicle speed pulse.

Skid control sensor (Semiconductor speed sensor, magnetic sensor rotor)

• The skid control sensor (semiconductor speed sensor) and the sensor rotor (magnetic sensor rotor) are installed on the rear axle carrier.

• The skid control sensor has the same structure and functions as the front speed sensor.

Skid control ECU (Housed in brake actuator)

• Processes the signals from the sensors to control the ABS.

• Sends and receives control signals to and from the ECM via CAN communication.

Brake actuator

• Consists of the master cylinder cut solenoid valve, holding solenoid valve, pump motor, and reservoir, and adjusts the brake fluid pressure applied to each wheel cylinder.

• Houses the skid control ECU.

• Supplies power to each solenoid.

(a) Check for the output DTC relating to the CAN communication system.

HINT:

The ECU of this system is connected to the CAN communication system Therefore, before starting troubleshooting, be sure to check that there is no trouble

in the CAN communication system

Result

B A

1 VEHICLE BROUGHT TO WORKSHOP

2 CUSTOMER PROBLEM ANALYSIS

3 DTCS AND FREEZE FRAME DATA CHECK AND CLEARANCE*

4 PROBLEM SYMPTOM CONFIRMATION

CAN communication system DTC not output A

CAN communication system DTC output B

CAN COMMUNICATION SYSTEM

(b) Turn the ignition switch on.

(c) Follow the prompts on the intelligent tester to display the DATA LIST and select areas where a momentary interruption should be monitored

HINT:

• A momentary interruption (open circuit) cannot

be detected for 3 seconds after the ignition switch is turned on (initial check)

• If the status remains on the ERROR display, check for continuity between the ECU and the sensors, or between ECUs

• The ERROR display on the intelligent tester remains on for 1 second after the harness signal changes from a momentary interruption (open circuit) to normal condition

Item (Display) Measurement Item / Range (Display) Normal Condition Diagnostic Note

FR SPD OPN FR speed sensor open detection / ERROR or NORMAL ERROR: Momentary interruptionNORMAL: Normal

-FL SPD OPN FL speed sensor open detection / ERROR or NORMAL ERROR: Momentary interruptionNORMAL: Normal

-RR SPD OPN RR speed sensor open detection / ERROR or NORMAL ERROR: Momentary interruptionNORMAL: Normal

-RL SPD OPN RL speed sensor open detection / ERROR or NORMAL ERROR: Momentary interruptionNORMAL: Normal

-(d) While observing the screen, gently jiggle the connector or wire harness between the ECU and sensors, or between ECUs.

F047126

• Perform a sensor check in test mode after the speed sensor or sensor rotor has been repaired or replaced.

• If the ignition switch is turned from on to ACC or off during test mode, DTCs related to the signal check function will

be erased

• During test mode, the skid control ECU stores all DTCs related to the signal check function, and the DTCs are erased if normality is confirmed Any remaining DTCs are those indicating abnormalities that were found

1 TEST MODE (SIGNAL CHECK) PROCEDURE (USING INTELLIGENT TESTER)

(a) Turn the ignition switch off

(b) Check that the steering wheel is in the ahead position

straight-(c) A/T: Check that the shift lever is in the P position and apply the parking brake

(d) M/T: Check that the shift lever is in neutral and apply the parking brake

(e) Connect the intelligent tester to the DLC3

(f) Turn the ignition switch on

(g) Turn the tester on

(h) Switch the skid control ECU to test mode using the intelligent tester

Select the following menu items: DIAGNOSIS / OBD/MOBD /select vehicle / ABS / SIGNAL CHECK

(i) Check that the ABS warning light blinks as shown in the illustration

HINT:

If the ABS warning light does not blink, perform relevant troubleshooting procedures The relevant troubleshooting procedures are described in the sections listed in the table below

(j) Start the engine

Section Title See Page

2 SPEED SENSOR CHECK (USING INTELLIGENT TESTER)

(a) Check that the ABS warning light is blinking as shown in the illustration

(b) Check the speed sensor signal

(1) Drive the vehicle straight forward at a speed of

28 mph (45 km/h) or more for several seconds.(2) Check that the ABS warning light goes off.HINT:

• The sensor check may not be completed if one or more wheels spin or the steering wheel is turned

• If the speed sensor check is commenced while the steering wheel is turned, the ABS warning light may come on after the low speed check is finished

• The ABS warning light comes on immediately when an abnormality is detected

• When the speed sensor signal is normal, the ABS warning light goes off while the vehicle is driven at 28 mph (45 km/h) or more and blinks in the test mode pattern while stationary

• Do not drive the vehicle at a speed of 50 mph (80 km/h) or more after the ABS warning light turns off, because test mode DTCs are set again when the vehicle speed exceeds 50 mph (80km/h)

Blinking Pattern in TEST MODE:

0.12 Seconds 0.12 Seconds

ON

OFF

BR03904E22

(3) Stop the vehicle

3 END SENSOR CHECK (USING INTELLIGENT TESTER)

(a) When the sensor check is successfully completed, the ABS warning light blinks in the test mode pattern when the vehicle is stopped, and goes off when the vehicle is driven

NOTICE:

If the sensor check is not completed, the ABS warning light blinks even while the vehicle is driven and the ABS does not operate.

4 READ SIGNAL CHECK FUNCTION DTCS (USING INTELLIGENT TESTER)

(a) Read the DTC(s) by following the instructions on the tester screen

HINT:

See the list of DTCs (refer to step 9)

5 TEST MODE (SIGNAL CHECK) PROCEDURE (USING SST CHECK WIRE)

(a) Turn the ignition switch off

(b) Check that the steering wheel is in the ahead position

straight-(c) A/T: Check that the shift lever is in the P position and apply the parking brake

(d) M/T: Check that the shift lever is in neutral and apply the parking brake

(e) Using SST, connect terminals TS and CG of the DLC3

SST 09843-18040

(f) Turn the ignition switch on

(g) Check that the ABS warning light blinks as shown in the illustration

HINT:

If the ABS warning light does not blink, perform relevant troubleshooting procedures The relevant troubleshooting procedures are described in the sections listed in the table below

(h) Start the engine

6 SPEED SENSOR CHECK (USING SST CHECK WIRE)

(a) Check that the ABS warning light blinks as shown in the illustration

(b) Check the speed sensor signal

(1) Drive the vehicle straight forward at a speed of

28 mph (45km/h) or more for several seconds, and then step on the brake pedal

(2) Check that the ABS warning light goes off.HINT:

• The sensor check may not be completed if one or more wheels spin or the steering wheel is turned

• If the speed sensor check is commenced while the steering wheel is turned, the ABS warning light may come on after the low speed check is finished

• The ABS warning light comes on immediately when an abnormality is detected

• When the speed sensor signal is normal, the ABS warning light goes off while the vehicle is driven at 28 mph (45 km/h) or more and blinks in the test mode pattern while stationary

16 15 14 13 12 11 10 9

8 7 6 5 4 3 2 1

Section Title See Page

Blinking Pattern in TEST MODE:

0.12 Seconds 0.12 Seconds

ON

OFF

BR03904E22

(3) Stop the vehicle

7 END SENSOR CHECK (USING SST CHECK WIRE)

(a) When the sensor check is successfully completed, the ABS warning light blinks in the test mode pattern when the vehicle is stopped, and goes off when the vehicle is driven

NOTICE:

If the sensor check is not completed, the ABS warning light blinks even while the vehicle is driven and the ABS does not operate.

8 READ SIGNAL CHECK FUNCTION DTCS (USING SST CHECK WIRE)

(a) Using SST, connect terminals TC and CG of the DLC3

SST 09843-18040

(b) Turn the ignition switch on

(c) Read the number of blinks of the ABS warning light

9

8 7 6 5 4 3 2

1

DLC3: CG

TC

• If all the sensors are normal, a normal system code is output (the light comes on for 0.25 seconds at intervals of 0.25 seconds)

(d) After the check, disconnect the SST from terminals

TC and CG of the DLC3

(e) Turn the ignition switch off

9 SPEED SENSOR CHECK FUNCTION DTCs

HINT:

• The DTCs in this table are only output in test mode

• Detection of DTCs from C1271/71 to C1274/74 is completed before the vehicle speed reaches 3 mph (5 km/h)

• Detection of DTCs from C1275/75 to C1278/78 is completed several seconds after the vehicle speed exceeds 28 mph (45 km/h)

• C1271/71 - C1274/74: Speed output from only one wheel is extremely low despite other wheel speed outputs reaching 3 mph (5 km/h)

• C1275/75 - C1278/78: Abnormal speed sensor output frequency is as shown in the illustration

Blinking Pattern in TEST MODE:

0.12 Seconds 0.12 Seconds

ON

OFF

BR03904E22

Code No Diagnosis Trouble Areas

C1271/71 Low output signal of front speed sensor RH

• Front speed sensor RH

• Front speed sensor RH circuit

• Sensor installation

• Foreign matter on sensor tip or sensor rotor

C1272/72 Low output signal of front speed sensor LH

• Front speed sensor LH

• Front speed sensor LH circuit

• Sensor installation

• Foreign matter on sensor tip or sensor rotor C1273/73 Low output signal of rear speed sensor RH

• Skid control sensor RH

• Skid control sensor RH circuit

• Sensor installation C1274/74 Low output signal of rear speed sensor LH

• Skid control sensor LH

• Skid control sensor LH circuit

• Sensor installation C1275/75 Abnormal change in output signal of front speed sensor RH

• Front speed sensor RH

• Front speed sensor RH circuit

• Foreign matter on sensor tip or sensor rotor C1276/76 Abnormal change in output signal of front speed sensor LH

• Front speed sensor LH

• Front speed sensor LH circuit

• Foreign matter on sensor tip or sensor rotor C1277/77 Abnormal change in output signal of rear speed

sensor RH

• Skid control sensor RH

• Skid control sensor RH circuit C1278/78 Abnormal change in output signal of rear speed

sensor LH

• Skid control sensor LH

• Skid control sensor LH circuit

Example:

Normal:

PROBLEM SYMPTOMS TABLE

If no DTCs are displayed during the DTC check but the problem still occurs, check the circuits for each problem symptom in the order given in the table below and proceed to the relevant troubleshooting page

NOTICE:

When replacing the brake actuator or sensor, turn the ignition switch off.

ANTI-LOCK BRAKE SYSTEM

Symptom Suspected area See page

ABS and/or EBD does not operate

1 Check DTC again and make sure that normal system code

5 Check brake actuator using intelligent tester (Check brake actuator operation using active test function.) If abnormal, check hydraulic circuit for leakage.

BC-34

6 If symptoms still occur even after above circuits in suspected areas inspected and proved to be normal, replace brake actuator (skid control ECU).

BC-89

ABS and/or EBD does not operate efficiently

1 Check DTC again and make sure that normal system code

5 Check brake actuator using intelligent tester (Check brake actuator operation using active test function.) If abnormal, check hydraulic circuit for leakage.

BC-34

6 If symptoms still occur even after above circuits in suspected areas inspected and proved to be normal, replace brake actuator (skid control ECU).

BC-89

DTC check cannot be done

1 Check DTC again and make sure that normal system code

3 If symptoms still occur even after above circuits in suspected areas inspected and proved to be normal, replace brake actuator (skid control ECU).

BC-89

TERMINALS OF ECU

1 Terminals of ECU

Symbols (Terminals No.) Terminal Description

Skid Control ECU:

A15

C110609E01

Symbols (Terminals No.) Terminal Description

4G 4L

4K

4F 4J

Standard resistance:

Symbols Wiring Color Terminal Description Conditions Specified Conditions

+BS (A15-1) - Body

Solenoid valve power

GND1 (A15-2) - Body

STP (A15-10) - Body

Stop light switch ON Brake pedal depressed 8 to 14 VSTP (A15-10) - Body

Stop light switch OFF Brake pedal released Below 1.5 V+BM (A15-23) - Body

GND2 (A15-24) - Body

Actuator pump motor

IG1 (A15-25) - Body

         

     

     

 

Skid Control ECU

(harness side connector):

The table below indicates which lights come on when there are malfunctions in particular functions.

{: Light ON, -: Light OFFHINT:

• The DTCs can be read by connecting SST 18040) between the TC and CG terminals of the DLC3 and observing the blinking pattern of the ABS warning light, or by using an intelligent tester (See page BC-25)

(09843-• This system has a sensor signal check function (See page BC-14)

2 WARNING LIGHT CHECK

(a) Release the parking brake lever

HINT:

If the warning lights do not illuminate, confirm whether the bulbs have burned out, and also check for CAN communication system DTCs, since the skid control ECU and combination meter are connected by the CAN communication line

If the warning light remains on, perform the relevant troubleshooting procedures The relevant

troubleshooting procedures are described in the sections listed in the table below

ABS Warning Light:

BRAKE Warning Light:

C115112E02

Item / Trouble Area ABS System EBD System Skid Control ECU

ABS Warning Light:

BRAKE Warning Light:

C115112E02

Section Title See Page

(3) Turn the tester on.

(4) Read the DTCs using the intelligent tester.Select the following menu items: DIAGNOSIS / OBD/MOBD / select vehicle / ABS / DTC INFO / TROUBLE CODES

2 DTC CLEAR (USING INTELLIGENT TESTER)

(a) Clear the DTCs

(1) Connect the intelligent tester to the DLC3.(2) Turn the ignition switch on

(3) Turn the tester on

(4) Clear the DTCs using the intelligent tester.Select the following menu items: DIAGNOSIS / OBD/MOBD / select vehicle / ABS / DTC INFO / CLEAR CODES

3 DTC CHECK (USING SST CHECK WIRE)

(a) Check DTCs

(1) Using SST, connect terminals TC and CG of the DLC3

SST 09843-18040

(2) Turn the ignition switch on

(3) Read 2-digit DTCs indicated by the blinking of the ABS warning light on the combination meter.HINT:

• If the ABS warning light does not blink, perform relevant troubleshooting procedures The relevant troubleshooting procedures are described in the sections listed in the table below

Intelligent Tester

CAN VIM DLC3

C115104E01

16 15 14 13 12 11 10 9

8 7 6 5 4 3 2 1

DLC3: CG

TC F100115E02

Section Title See Page

• As an example, the blinking patterns of the normal system code and DTCs 11 and 21 are shown below

• DTCs are explained in "DIAGNOSTIC TROUBLE CODE CHART" (See page BC-

31)

(4) After completing the check, disconnect SST from terminals TC and CG of the DLC3, and turn the ignition switch off

HINT:

If 2 or more malfunctions are detected at the same time, the lowest numbered DTC is displayed first

4 DTC CLEAR (USING SST CHECK WIRE)

(a) Clear the DTCs

(1) Using SST, connect terminals TC and CG of the DLC3

SST 09843-18040

(2) Turn the ignition switch on

(3) Clear the DTCs stored in the skid control ECU

by depressing the brake pedal 8 times or more within 5 seconds

(4) Check that the warning light blinks in the normal system code pattern

(5) Remove SST from the terminals of the DLC3

(6) Turn the ignition switch off

HINT:

The DTCs cannot be cleared by removing the battery cable or ECU-IG fuse

5 END OF DTC CHECK/CLEAR

(a) Turn the ignition switch on

(b) Check that the ABS warning light goes off within approximately 3 seconds

Normal System Code: Indication of DTCs 11 and 21:

9

8 7 6 5 4 3 2

1

DLC3: CG

TC F100115E02

BR03890

(c) Turn the ignition switch off.

FREEZE FRAME DATA

1 FREEZE FRAME DATA

HINT:

• Whenever a DTC is detected or the ABS operates, the skid control ECU stores the current vehicle (sensor) state as freeze frame data

• The skid control ECU stores the number of times (maximum: 31) the ignition switch has been turned from off to on since the last time the ABS was activated However, if the vehicle was stationary or running at a low speed (4.3 mph [7 km/h] or less), or if

a DTC is detected, the skid control ECU stops counting

• Freeze frame data at the time the ABS operates:

The skid control ECU stores and updates the data whenever the ABS system operates

When the ECU stores data at the time a DTC is detected, the data stored when the ABS operated is erased

• Freeze frame data at the time a DTC is detected:

When the skid control ECU stores data at the time a DTC is detected, no updates are performed until the data is cleared

(a) Connect the intelligent tester to the DLC3

(b) Turn the ignition switch on

(c) Turn the tester on

(d) From the display on the tester, select "FREEZE FRAME DATA"

Item (Display) Measurement Item Reference Values

FREEZE TIME Elapsed time since freeze frame data stored Min.: 0 ms

Max.: 500 ms

#IG ON Number of ignition switch on operations since

OFF: Stop light switch OFF

OFF: Parking brake switch OFF

ABS: ABS activated FAIL: Fail safe mode activated SYS: System prohibited NON: No system activated

Max.: 24.91 m/s 2

FR WHEEL SPD FR wheel speed Min.: 0 mph (0 km/h)Max.: 202 mph (326.4 km/h)

FL WHEEL SPD FL wheel speed Min.: 0 mph (0 km/h)Max.: 202 mph (326.4 km/h)

RR WHEEL SPD RR wheel speed Min.: 0 mph (0 km/h)Max.: 202 mph (326.4 km/h)

RL WHEEL SPD RL wheel speed Min.: 0 mph (0 km/h)Max.: 202 mph (326.4 km/h)

VEHICLE SPD Vehicle speed Min.: 0 mph (0 km/h)Max.: 202 mph (326.4 km/h)

Max.: 24.91 m/s 2

FAIL-SAFE CHART

1 FAIL SAFE OPERATION

• If there is a problem with any sensor signals or actuator systems, the skid control ECU prohibits the power supply to the brake actuator

ABS control is prohibited, but EBD control continues

as far as possible If EBD control is impossible, the BRAKE warning light comes on to warn the driver (See page BC-24)

• If any system components have malfunctions before starting control, the operation stops immediately If any system components have malfunctions during control, the control stops gradually so as not to trigger any sudden changes in the vehicle conditions

If it is impossible to control the systems, the warning light comes on to inform the driver of the malfunctions

in the systems (See page BC-24)

ABS and EBD system

Malfunction Area Fail-Safe Operation

troubleshooting is one method of shortening diagnostic time.

(a) Connect the intelligent tester to the DLC3

(b) Turn the ignition switch on

(c) Turn the intelligent tester on

(d) Select the following menu items: DIAGNOSIS / OBD / MOBD / select vehicle / ABS / DATA LIST

Intelligent Tester

CAN VIM

DLC3

C115104E01

Item (Display) Measurement Item / Range (Display) Normal Condition Diagnostic Notes

ABS WARN LAMP ABS warning light / ON or OFF ON: ABS warning light ONOFF: ABS warning light OFF

-BRAKE WARN LAMP BRAKE warning light / ON or OFF ON: BRAKE warning light ONOFF: BRAKE warning light OFF

-STOP LAMP SW Stop light switch / ON or OFF ON: Brake pedal depressedOFF: Brake pedal released

-PARKING BRAKE SW Parking brake switch / ON or OFF ON: Parking brake appliedOFF: Parking brake released

-DECELERAT SEN Deceleration sensor reading / min.: -25.11 m/s, max.: 24.91 m/s Approximately 0+-0.13 while stationary

-FORWARD&REA G Forward and rearward G min.: -25.11 m/s2

-FR WHEEL SPD

Wheel speed sensor (FR) reading / min.: 0 mph (0 km/h), max.: 202 mph (326 km/h)

Actual wheel speed Similar to speed indicated on speedometer

FL WHEEL SPD

Wheel speed sensor (FL) reading / min.: 0 mph (0 km/h), max.: 202 mph (326 km/h)

Actual wheel speed Similar to speed indicated on speedometer

RR WHEEL SPD

Wheel speed sensor (RR) reading / min.: 0 mph (0 km/h), max.: 202 mph (326 km/h)

Actual wheel speed Similar to speed indicated on speedometer

RL WHEEL SPD

Wheel speed sensor (RL) reading / min.: 0 mph (0 km/h), max.: 202 mph (326 km/h)

Actual wheel speed Similar to speed indicated on speedometer

VEHICLE SPD

Maximum speed sensor reading / min.: 0 mph (0 km/h), max.: 202 mph (326 km/h)

Actual wheel speed Similar to speed indicated on speedometer

FR WHEEL ACCEL FR wheel acceleration / min.:

• *4: SFLR (S: Solenoid, F: Front, L: Left, R:

RL WHEEL ACCEL RL wheel acceleration / min.:

-25.11 m/s2, max.: 24.91 m/s2

min.: -200.84 m/s2

-SOL RELAY Solenoid relay / ON or OFF ON: Solenoid relay ONOFF: Solenoid relay OFF ECB MTR RELAY ABS Motor relay / ON or OFF ON: Motor relay ONOFF: Motor relay OFF - SFRH ( * 1) ABS solenoid (SFRH) / ON or OFF ON: OperatesOFF: Does not operate -

-SFRR ( * 2) ABS solenoid (SFRR) / ON or OFF ON: OperatesOFF: Does not operate

-SFLH ( * 3) ABS solenoid (SFLH) / ON or OFF ON: OperatesOFF: Does not operate

-SFLR ( * 4) ABS solenoid (SFLR) / ON or OFF ON: OperatesOFF: Does not operate

-SRRH ( * 5) ABS solenoid (SRRH) / ON or OFF ON: OperatesOFF: Does not operate

-SRRR ( * 6) ABS solenoid (SRRR) / ON or OFF ON: OperatesOFF: Does not operate

-SRLH ( * 7) ABS solenoid (SRLH) / ON or OFF ON: OperatesOFF: Does not operate

-SRLR ( * 8) ABS solenoid (SRLR) / ON or OFF ON: OperatesOFF: Does not operate

-FR SPD OPN FR speed sensor open detection / ERROR or NORMAL ERROR: Momentary interruptionNORMAL: Normal

-FL SPD OPN FL speed sensor open detection / ERROR or NORMAL ERROR: Momentary interruptionNORMAL: Normal

-RR SPD OPN RR speed sensor open detection / ERROR or NORMAL ERROR: Momentary interruptionNORMAL: Normal

-RL SPD OPN RL speed sensor open detection / ERROR or NORMAL ERROR: Momentary interruptionNORMAL: Normal

-Item (Display) Measurement Item / Range

(Display) Normal Condition Diagnostic Notes

of shortening diagnostic time.

It is possible to display the DATA LIST during the ACTIVE TEST

(a) Connect the intelligent tester to the DLC3

(b) Turn the ignition switch on

(c) Turn the intelligent tester on

(d) By following the prompts on the tester, perform the ACTIVE TEST

HINT:

• The ignition switch must be turned on to proceed

to the ACTIVE TEST using the intelligent tester

• The ACTIVE TESTs of the ABS solenoid, ABS motor relay, ABS warning light and BRAKE warning light are available when the vehicle is stopped

• The motors stop automatically after 5 seconds of activation to prevent them from being damaged

When the motors are operated repeatedly, certain intervals are required between operations

• Solenoids stop automatically after 2 seconds of activation to prevent them from being damaged, and can only be operated again after a certain interval

• Do not depress the brake pedal while only the pressure reduction solenoid valves are on

• Do not drive 2 or more solenoids simultaneously except to operate the pressure holding solenoid valves and pressure reduction solenoid valves of the wheels

Intelligent Tester

CAN VIM

DLC3

C115104E01

Item (Display) Test Details Diagnostic Notes

BRAKE WARN LAMP Turns BRAKE warning light ON or OFF Observe combination meter

-MOTOR RELAY Turns ABS motor relay ON or OFF Operation sound of motor can be heard

SRLR Turns ABS solenoid (SRLR) ON or OFF Operation sound of solenoid (clicking sound)

can be heard SRLH Turns ABS solenoid (SRLH) ON or OFF Operation sound of solenoid (clicking sound)

can be heard SRRR Turns ABS solenoid (SRRR) ON or OFF Operation sound of solenoid (clicking sound)

can be heard SRRH Turns ABS solenoid (SRRH) ON or OFF Operation sound of solenoid (clicking sound)

can be heard

SFLR Turns ABS solenoid (SFLR) ON or OFF Operation sound of solenoid (clicking sound)

can be heard SFLH Turns ABS solenoid (SFLH) ON or OFF Operation sound of solenoid (clicking sound)

can be heard SFRR Turns ABS solenoid (SFRR) ON or OFF Operation sound of solenoid (clicking sound)

can be heard SFRH Turns ABS solenoid (SFRH) ON or OFF Operation sound of solenoid (clicking sound)

can be heard

Item (Display) Test Details Diagnostic Notes

• If a DTC is displayed during the DTC check, check the circuit for the DTC listed in the table below For details of each DTC, refer to the page indicated.

• When 2 or more DTCs are detected, perform circuit inspections one by one until the problem is identified

• All DTCs in the table below are detected in accordance with 1 trip detection logic

DTC chart:

DTC No Detection Item Trouble Areas See page

C0200/31 (*1) Right Front Wheel Speed Sensor Signal

1 Front speed sensor RH

2 Front speed sensor RH circuit

C0205/32 (*1) Left Front Wheel Speed Sensor Signal

1 Front speed sensor LH

2 Front speed sensor LH circuit

C0210/33 (*1) Right Rear Wheel Speed Sensor Signal

1 Skid control sensor RH

2 Skid control sensor RH circuit

3 Sensor installation

4 Brake actuator (skid control ECU)

BC-44

C0215/34 (*1) Left Rear Wheel Speed Sensor Signal

1 Skid control sensor LH

2 Skid control sensor LH circuit

3 Sensor installation

4 Brake actuator (skid control ECU)

BC-44

C0273/13 Open in ABS Motor Relay Circuit

1 ABS1/VSC1 fuse

2 Wire harness (+ BM circuit)

3 Brake actuator (skid control ECU)

BC-54

C0274/14 Short to B+ in ABS Motor Relay Circuit

1 ABS1/VSC1 fuse

2 Wire harness (+ BM circuit)

3 Brake actuator (skid control ECU)

1 Drive the vehicle at 12 mph (20 km/h) for 30 seconds or more and check that the ABS warning light goes off.

2 Clear the DTC(s)

Test Mode DTC:

C1235/35 Foreign Object is Attached on Tip

of Front Speed Sensor RH

1 Front speed sensor RH

2 Front speed sensor RH circuit

3 Foreign matter on sensor tip or sensor rotor

4 Brake actuator (skid control ECU)

BC-37

C1236/36 Foreign Object is Attached on Tip

of Front Speed Sensor LH

1 Front speed sensor LH

2 Front speed sensor LH circuit

3 Foreign matter on sensor tip or sensor rotor

4 Brake actuator (skid control ECU)

BC-37

C1238/38 Foreign Object is Attached on Tip

of Rear Speed Sensor RH

1 Skid control sensor RH

2 Skid control sensor RH circuit

3 Brake actuator (skid control ECU)

BC-44

C1239/39 Foreign Object is Attached on Tip

of Rear Speed Sensor LH

1 Skid control sensor LH

2 Skid control sensor LH circuit

3 Brake actuator (skid control ECU)

BC-44

C1241/41

Low Battery Positive Voltage or Abnormally High Battery Positive Voltage

C1249/49 Open in Stop Light Switch Circuit

1 Stop light switch

2 Stop light switch circuit

3 Brake actuator (skid control ECU)

BC-64

U0073/94 Control Module Communication

DTC No Detection Item Trouble Areas See page

DTC No Detection Item Trouble Areas See page

C1271/71 Low Output Signal of Front Speed Sensor RH (Test Mode DTC)

1 Front speed sensor RH

2 Front speed sensor RH circuit

3 Sensor installation

4 Foreign matter on sensor tip or sensor rotor

BC-37

C1272/72 Low Output Signal of Front Speed Sensor LH (Test Mode DTC)

1 Front speed sensor LH

2 Front speed sensor LH circuit

3 Sensor installation

4 Foreign matter on sensor tip or sensor rotor

BC-37

ON-VEHICLE INSPECTION

1 CONNECT INTELLIGENT TESTER

(a) Connect the intelligent tester to the DLC3

(b) Start the engine and allow it to idle

(c) Turn the tester on

(d) Perform the active test using the intelligent tester

Select the following menu items: DIAGNOSIS / OBD/MOBD / select vehicle / ABS / ACTIVE TEST

2 INSPECT BRAKE ACTUATOR MOTOR

(a) With the motor relay ON, check the actuator motor operation sound

(b) Turn the motor relay OFF

(c) Depress the brake pedal and hold it for approximately 15 seconds Check that the brake pedal cannot be depressed further

(d) With the motor relay ON, check that the pedal does not pulsate

NOTICE:

Do not keep the motor relay ON for more than 5 seconds continuously Allow intervals of at least

20 seconds between consecutive operations.

(e) Turn the motor relay OFF and release the brake pedal

3 INSPECT BRAKE ACTUATOR SOLENOID (for Front Right Wheel)

1 Front speed sensor RH

2 Front speed sensor RH circuit

3 Foreign matter on sensor tip or sensor rotor

BC-37

C1276/76

Abnormal Change in Output Signal of Front Speed Sensor LH (Test Mode DTC)

1 Front speed sensor LH

2 Front speed sensor LH circuit

3 Foreign matter on sensor tip or sensor rotor

BC-37

C1277/77

Abnormal Change in Output Signal of Rear Speed Sensor RH (Test Mode DTC)

1 Skid control sensor RH

2 Skid control sensor RH circuit BC-44

C1278/78

Abnormal Change in Output Signal of Rear Speed Sensor LH (Test Mode DTC)

1 Skid control sensor LH

2 Skid control sensor LH circuit BC-44

DTC No Detection Item Trouble Areas See page

Intelligent Tester

CAN VIM

DLC3

C115104E01

(c) Turn the SFRH and SFRR solenoids OFF simultaneously, and check that the pedal can be depressed further

(d) Turn the motor relay ON, and check that the pedal can be depressed

NOTICE:

Do not keep the motor relay ON for more than 5 seconds continuously Allow intervals of at least

20 seconds between consecutive operations.

(e) Turn the motor relay OFF and release the brake pedal

4 INSPECT BRAKE ACTUATOR SOLENOID (for Front Left Wheel)

NOTICE:

Do not keep the motor relay ON for more than 5 seconds continuously Allow intervals of at least

20 seconds between consecutive operations.

(c) Turn the SFLH and SFLR solenoids OFF simultaneously, and check that the pedal can be depressed further

(d) Turn the motor relay ON, and check that the pedal can be depressed

NOTICE:

Do not keep the motor relay ON for more than 5 seconds continuously Allow intervals of at least

20 seconds between consecutive operations.

(e) Turn the motor relay OFF and release the brake pedal

5 INSPECT BRAKE ACTUATOR SOLENOID (for Rear Right Wheel)

NOTICE:

Do not keep the motor relay ON for more than 5

20 seconds between consecutive operations.

(e) Turn the motor relay OFF and release the brake pedal

6 INSPECT BRAKE ACTUATOR SOLENOID (for Rear Left Wheel)

NOTICE:

Do not keep the motor relay ON for more than 5 seconds continuously Allow intervals of at least

20 seconds between consecutive operations.

(c) Turn the SRLH and SRLR solenoids OFF simultaneously, and check that the pedal can be depressed further

(d) Turn the motor relay ON, and check that the pedal can be depressed

NOTICE:

Do not keep the motor relay ON for more than 5 seconds continuously Allow intervals of at least

20 seconds between consecutive operations.

(e) Turn the motor relay OFF and release the brake pedal

The speed sensors detect the wheel speeds and send appropriate signals to the skid control ECU.Speed sensor rotors have rows of alternating N and S magnetic poles, and their magnetic fields change

as the rotors turn

The speed sensors detect those magnetic changes and send pulse signals to the skid control ECU The ECU monitors the wheel speeds through these pulse signals to control the ABS control system

Speed Sensor LH

(Test Mode DTC)

Speed Sensor LH (Test Mode DTC)