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Automotive mechanics (volume i)(part 6, chapter37) basic electronics

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Nội dung

Basic electronics 651 Electronics 652 Electronic semiconductors 653 Electronic components – diodes and transistors 654 Other electronic components 656 Use of electronic components 658 Electronic systems 660 Micro-computer 662 Body electronic module 663 Technical terms 665 Review questions 665

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Basic electronics

Chapter 37

Electronics

Electronic semiconductors

Electronic components – diodes and transistors

Other electronic components

Use of electronic components

Electronic systems

Micro-computer

Body electronic module

Technical terms

Review questions

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This chapter has two objectives: the first is to provide a

basic understanding of how electronic components

operate, and the second is to gain an appreciation of

how electronic systems can function.

The basic operation of semiconductors and

semi-conductor components will be treated as simply as

possible, and then a systems approach will be used to

gain an understanding of how electronic systems

operate When using this approach, only the functions

of the main parts of a system are considered and not

the operation of the individual electronic components

which make up the system.

Electronics

Electronics is that aspect of electrics which deals with

the behaviour of electrons However, with the use of

semiconductor materials in so-called solid-state

devices such as diodes and transistors, the term

electronics has been applied generally to units and

systems that use these components.

Electronic components are used in radios, television

sets, computers, industrial control systems and

automotive systems, to name just a few common

examples There are a number of automotive

appli-cations, such as electronic ignition, electronic fuel

injection, electronic instruments and electronic testing

equipment.

The expansion of electronics in so many fields has

only been possible because of the development of

semiconductor materials and the manufacture of the

silicon chip, which is the basis of most electronic units.

Some of the small electronic components that are used

are shown in Figure 37.1 The following sections

outline the use of diodes and transistors, which are the

two most common electronic components.

Diode action

A diode has two external connections When used in a

circuit, it acts as a one-way valve by allowing current

to flow in one direction only.

Figure 37.2 shows a diode in a simple circuit,

where the diode and a bulb are connected in series to a

battery In the circuit (Figure 37.2(a)), the diode is

conducting to allow current to flow and the bulb to

light In the circuit (Figure 37.2(b)), the diode has been

reversed and is now non-conducting to prevent current

flow and so the bulb does not light.

The circuit arrangement has a practical application.

Diodes that are used in alternators can be connected to

a bulb and battery as shown to check their operation, although an ohmmeter would usually be used.

Transistor action

Transistors are used as electronic switching devices In

a circuit, they act in the same way as an electro-magnetic relay, but are quite small by comparison and can be operated by very low currents Transistors have three external connections, known as the base (B), collector (C) and emitter (E).

Figure 37.3 shows the basic action of a transistor, which is being used as a switching device for a lamp.

figure 37.1 Small semiconductor components

figure 37.2 Action of a diode

(a) current passes through the diode to light the bulb (b) the diode blocks current flow

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With the manual switch SW closed, a small current

from the battery passes through the resistance R to the

base B This triggers the action of the transistor, which

becomes a conductor and completes the lamp circuit to

the battery and so lights the bulb With the switch SW

open, the transistor is non-conducting and the bulb

does not light.

Electronic semiconductors

Semiconductors, as the name suggests, fall between

conductors and insulators They act as conductors

under some conditions, but do not conduct under

others.

Electronic semiconductors are formed by doping.

The basic material, which is usually silicon but can be

germanium, is doped by adding a small quantity of

other material to it Both n-type and p-type electronic

semiconductors can be produced by different types of

doping These are shown in Figure 37.4, with

electrons being shown as dashes and protons shown as

holes.

In simple terms, one of these materials is a

negative-charge conductor and the other is

a positive-charge conductor.

n-type semiconductors

When silicon is doped with certain chemicals, there will be a predominance of electrons (negative charges) and an n-type semiconductor will result.

Conductivity in this type of semiconductor is based

on movement of electrons in a somewhat similar way

to the movement of electrons in a normal conductor When voltage is applied, the electrons will move towards the positive pole of the voltage source.

p-type semiconductors

When silicon is doped with different materials, then the electrons which carry a charge are reduced, and holes remain These holes represent a shortage of electrons, and so a hole can be considered as being equivalent to a positive charge.

Conductivity in this type of semiconductor is based

on movement of the positive holes When voltage is applied to a p-type semiconductor, the holes will move towards the negative pole of the voltage source so that, simply, a flow of positive charges will result.

Charge carriers

From the above, it can be seen that both electrons and holes act as charge carriers, with the electrons being negative-charge carriers and the holes being positive-charge carriers.

Electrons in semiconductor materials behave according to the electron theory of current flow, and the holes behave according to the conventional theory

of current flow.

Therefore, when a semiconductor is connected to a source of voltage, such as a battery, the electrons in the semiconductor will tend to move towards the positive pole (from negative to positive), and the positive holes will tend to move towards the negative pole (from positive to negative).

The electrons will carry a negative charge with them and the holes will carry a positive charge Because a flow of both negative and positive charges occurs, semiconductors are referred to as being bipolar, as distinct from current flow in metals, where only the electrons move.

While there is much more to electron and hole movement than has been described, the previous paragraphs provide a basic concept that enables the operation of electronic semiconductors to be understood.

The next step is to consider how semiconductor components function.

figure 37.3 Action of a transistor – a small current

operates the transistor as a switch

figure 37.4 Electronic semiconductors – p-type has a

predominance of holes, and n-type has

a predominance of electrons

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p–n junction

The semiconductor components that are used in

electronic circuits consist of a combination of n-type

and p-type semiconductors With these two types of

semiconductors joined together, an n-region and a

p-region are formed The junction of the two regions is

referred to as the p–n junction and this junction

performs an important function in the operation of

semiconductor components.

When the two types of semiconductor materials are

joined, electrons move away from the junction into

the n-region and the holes move away from the

junction into the p-region This leaves an area around

the p–n junction which is depleted of both electrons

and holes and so the area has no charges which are

effective.

The p–n junction therefore forms a layer, known as

the depletion layer, which is free of charges This acts

as an insulator between the two regions of the

semi-conductor component (Figure 37.5).

Both n-type and p-type conductors are used in

almost all electronic components, and these make

use of one or more p–n junctions.

Diodes

A diode consists of an n-region and a p-region, with a single p–n junction as previously described If the diode is connected to a source of voltage, with the p-region connected to the negative and the n-region connected to positive, as shown in Figure 37.6, the holes will move away from the p–n junction towards the negative pole, and the electrons will move away from the junction towards the positive pole.

This increases the width of the depletion layer at the p–n junction and a more effective barrier is set up

to prevent movement of the charge carriers across the junction Under these conditions, the diode acts as a non-conductor.

However, if the polarity of the battery is reversed,

as shown in Figure 37.7, then the charge carriers will move The electrons will travel from the n-region

figure 37.5 Diode

p-type and n-type semiconductors are joined

to form a diode

Electronic components –

diodes and transistors

There are a number of electronic components that use

semiconductor material of doped silicon These

include diodes, transistors, integrated circuits and

forms of electronic resistors.

Diodes and transistors are the two basic

compo-nents that are most commonly used The diode is the

simplest electronic component, and it forms the basis

of many other components.

figure 37.6 A battery connected to a diode in the reverse

direction increases the width of the depletion layer at the p–n junction

figure 37.7 A battery connected to a diode in the forward

direction causes both holes and electrons to move

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towards the positive pole and the holes will travel from

the p-region towards the negative pole The p–n

junction will become flooded with charge carriers and

the depletion layer at the junction will disappear.

Under these changed conditions, the diode acts as a

conductor and carries current.

Current flow in this instance consists of movement

of both positive charges (holes) and negative

charges (electrons).

Bias of diodes

With the polarity of the voltage source connected so

that the diode conducts, it is said to be forward-biased,

but if the polarity is such that the diode does not

conduct, then the diode is said to be reverse-biased

(Figure 37.8).

It resists current flow (when it is reverse-biased) in a similar way to a normal diode, but only up to a certain voltage, which is referred to as the breakdown voltage When this voltage is reached, the resistance of the Zener diode breaks down enabling current to flow through it.

A diode of this type can therefore be used as a voltage-related switch This has an application in transistorised voltage regulators, which are fitted to alternators The Zener diode is used as a device to limit the alternator output.

Zener diode as protection

An example of how a Zener diode can be used as a protection device is shown in Figure 37.9 It is wired in parallel with an electrical instrument and arranged to break down at the maximum safe voltage that the instrument can stand.

figure 37.8 Bias of diodes

(a) the diode is forward-biased and conducting (b) the diode is reverse-biased and non-conducting

figure 37.9 A Zener diode in parallel with a voltmeter is

used as a protective device

The diode, as a one-way valve, is used in rectifying

circuits where current is required to flow in a particular

direction.

In the charging system, alternating current

produced by the alternator is changed to direct current

(rectified) by the action of diodes The diodes conduct

when forward-biased, but do not conduct when

reverse-biased.

Diode symbol

The symbol used to represent a diode in circuit

diagrams is also shown in Figure 37.8 This consists of

a bar and an arrow In a circuit, it can be considered

that current can flow in the direction of the arrow, but

not in the opposite direction, being blocked by the bar.

Zener diodes

A Zener diode, also referred to as a unidirectional

breakdown diode, is doped differently to a normal diode.

Normally, the Zener diode would be non-conducting but, if breakdown voltage was reached, the Zener diode would act as a shunt and carry current This would decrease the current through the instrument and protect it from overload damage.

Should the voltage drop, the Zener diode will again become non-conducting, and the meter will operate normally.

Transistor operation

A transistor is similar to two diodes connected together, so that it has three semiconductor regions and two p–n junctions There are two general types of transistors: n–p–n transistors and p–n–p transistors Both types operate in the same way, except that the current flows in different directions.

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Diagrams and symbols for these are shown in

Figure 37.10 The arrow on the emitter indicates the

direction of forward current flow (These have been

shown for conventional current flow.)

An n–p–n transistor has a wafer of p-type

conductor material between two layers of n-type

semi-conductor material, while a p–n–p transistor has a wafer

of n-type material between two layers of p-type material.

There are three external connections, one for each

region The centre one is the base B, one side is the

collector C and the other side is the emitter E.

Simply, in operation C collects charges, E emits

charges and B operates the transistor.

n–p–n transistor action

In Figure 37.11, an n–p–n transistor is used as the

switching device for a lamp With the manual switch

SW off, the p–n junctions in the transistor prevent

current from flowing through the transistor, and the

lamp does not light.

When the manual switch is closed, a low voltage is

applied across the p–n junction between B and E The

voltage is low because there is a voltage drop across

the resistor R.

This makes this part of the transistor conductive so

that a small current flows from the positive pole of

the battery, through the transistor from B to E to the

negative pole of the battery.

The wafer of p-type material is very thin, and the

voltage applied between B and E will also influence

the p–n junction between B and C and so this part of

the transistor also becomes conductive.

Current can now flow from the positive battery terminal, through the lamp and right through the transistor from C to E, to reach the negative battery terminal As a result, the lamp will light.

While most transistors are small, larger ones are sometimes used A large transistor is shown in Figure 37.12 This is part of an electronic-ignition control unit and is used as a switching device It is attached to a metal container that encloses other parts, but the metal also acts as a heat sink.

The transistor generates heat that could cause damage and this is shed into the heat sink.

A heat sink has a relatively large metal surface that

is often provided with fins Heat from its surface area is dispersed into the surrounding air.

figure 37.10 Transistor diagrams and symbols

E emitter, C collector, B base

figure 37.11 Action of an n–p–n transistor – the transistor

symbol is shown at the top of the diagram

figure 37.12 A large transistor is mounted in the heat sink

of an electronic control unit MITSUBISHI

Other electronic components

There are a number of other electronic components with semiconductor materials Some of these are noted under the headings that follow.

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Darlington pair

This is a name given to two transistors that are

connected together to form a single component It has

three external connections, E, C and B just like a

single transistor, but has better switching and

amplification characteristics which make it suitable

for use in electronic timing circuits One of these units

forms part of the circuit of an electronic voltage

regulator.

Resistors

Resistors are diodes in which the semiconductor

materials have been arranged to retard the movement

of holes and electrons They act as a resistance to

provide a voltage drop or to reduce the flow of current

in a circuit.

Wire-wound resistors and carbon resistors that

carry higher loads were covered in the previous

chapter, but semiconductor resistors that are used in

electronic circuits are much smaller than those.

Capacitors

A capacitor is a form of diode that has its

semi-conductor material doped so that electrons and holes

are able to accumulate They are used in parallel with

other components to act as a buffer and absorb voltage

pulses.

The simplest way to consider a capacitor is as

a small reservoir for electric charges The charges

are temporarily stored and then fed back into the

system.

Most large capacitors that are used in electrical

circuits do not have semiconductor materials but

are made of insulated metal foil.

Integrated circuits

An integrated circuit (IC) is a composite electronic

component that is made up of a number of

semi-conductor devices It can include diodes and

transistors, resistors and capacitors.

The various devices are formed on a single silicon

chip to create a completely integrated circuit This is

quite small in size and ideal for use in the

micro-circuits which are used in electronics.

The alternative to an integrated circuit is a printed

circuit board with a number of components attached to

it Obviously, this would be much larger than an

integrated circuit.

Thermistors

The name thermistor is an abbreviation for thermally sensitive resistor As this indicates, thermistors are semiconductor resistors in which the resistance varies

in relation to its temperature Some thermistors have more resistance when hot than when cold, and so are better conductors at lower temperatures They are known as ptc resistors (positive temperature co-efficient resistors).

Other thermistors are designed to have less resistance when hot, and are known as ntc resistors (negative temperature coefficient resistors) These types of semiconductor devices have applications in temperature control where they can be used to sense changes in temperature, for example, in the cooling system of the engine.

Figure 37.13 shows how a temperature sensor for

a cooling system operates It consists of a thermistor

in a housing that is screwed into the water-jacket of the engine This senses the temperature of the coolant.

The sensor in the illustration is connected to an ohmmeter to check its resistance while it is being heated in a container of water The sensor should have less resistance when hot than when cold.

If the sensor is operating correctly, the pointer of the ohmmeter will move down the scale as the temperature of the water increases to show that there is less resistance when hot than when cold.

figure 37.13 The sensor for a temperature gauge of a

cooling system has less resistance when hot than when cold HOLDEN LTD

Thyristors

A thyristor is another form of transistor It has four semiconductor regions It is a switching device that can be operated by an electric pulse It also has rectifying properties.

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Voltage-dependent resistors (VDRs) have a high

resistance at low voltage, but this rapidly decreases as

the voltage increases They can be used for

voltage-overload protection and other forms of voltage control.

Light-dependent resistors (LDRs) are made of

semiconductor material that is sensitive to light The

conductivity will increase (and the resistance decrease)

as the LDR is exposed to brighter light.

This type of component could be used with a

system that is required to function according to

whether it is day or night.

Light-emitting diode (LED)

A light-emitting diode is made in such a way that light

is emitted from its p–n junction when a current is

passing through it Transparent material enables the

light to be seen as a small red or green light.

Light-emitting diodes are used singly as an

indicator or warning light, or a number of them can be

arranged to form numbers or letters These types of

indicators are made up of small dots or segments

which are illuminated whenever current is passed

through the segment.

Liquid-crystal display (LCD)

This uses a liquid crystal that is capable of polarising

light Numerals on the face of the instrument are

arranged in segments (as for an LED) and these are

made visible by the polarised light.

During polarisation, certain light rays are reflected

onto the face of the instrument and these are used to

illuminate segments and so form the numbers or letters

required Voltage applied to different parts of the

crystal produce the different displays.

Figure 37.14 shows how digital numerals consist of

a number of segments Altering the segments that are

illuminated enables different numbers or letters to be

displayed.

Vacuum fluorescent display

A vacuum fluorescent display uses electrons to bombard a small phosphorus-coated glass screen As the electrons strike the screen, they emit a green light The segments of the display are controlled by an electronic switching arrangement This operates in such a way that the appropriate segment is illuminated and a number or other symbol is displayed.

This display is produced in a somewhat similar way

to the image in a television picture tube.

Use of electronic components

Small electronic components are used together in circuits to form larger components, or units, such as control units, voltage regulators, electronic-ignition modules, electronic fuel-injection control units and electronic dashboard instruments.

To make up these larger components, a printed circuit board is used and the small electronic com-ponents are soldered to the conductors on the printed circuit Because the individual electronic components are so small, electronic units can be very compact Diodes, transistors, resistors, integrated circuits and capacitors can all be mounted on or built into the printed circuit board and connected together by the printed conductors.

The following headings cover some of the appli-cations of electronic components and provide an appreciation of how they are used.

Charging system

An automotive charging system can be represented by

a block diagram as shown in Figure 37.15 The arrangement operates in the following way:

1 The alternator is providing alternating current (ac) This is being rectified to direct current (dc) by the rectifying diodes which allow current to flow in one direction only.

2 The current leaving the diodes is now direct current (dc) and so can be used to charge the battery and operate the various electrical components of the vehicle.

3 The voltage regulator is a control unit which can be classed as a subsystem Its transistors and diodes act as control and switching devices to provide a feedback to the alternator.

4 The feedback to the alternator regulates the alter-nator output, so that it acts as a closed-loop system.

figure 37.14 Digital numbers are made up of a number of

segments formed by light-emitting diodes or liquid crystals

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In this illustration, block diagrams have been used

for simplicity and these are often sufficient to provide

an understanding of a system However, where more

detail is needed, the complete charging system can be

shown as a circuit diagram with the individual

components represented by symbols.

Alternator and regulator

An alternator and its electronic voltage regulator are

shown in Figure 37.16 Its function is to control the

alternator voltage and limit its maximum output The

regulator unit is mounted either on the back of the

alternator or inside the alternator It is sealed and

cannot be adjusted or repaired If it gives trouble, then

it is replaced with a new unit.

A basic circuit diagram for a battery charger is shown in Figure 37.17 This is a very simple charger that uses only one diode Large chargers use a number

of diodes.

The primary side of the transformer has 240 volts

ac, and this has to be reduced and rectified to a nominal 15 volts dc, which is a suitable voltage to charge an automotive battery This is accomplished by means of a step-down transformer that reduces the voltage, and a diode in the secondary circuit which rectifies the current.

The alternating current in both the primary and secondary windings is constantly changing The waveform for this is shown in Figure 37.18(a) as an

figure 37.15 Block diagram of the charging system

figure 37.16 An electronic voltage regulator is used with

an alternator MITSUBISHI

Diode as a rectifier

Apart from being used in motor vehicles to rectify

alternator current, diodes are used with many other

types of electrical equipment A battery charger is an

example of how diodes can be used A transformer is

used to reduce the mains voltage, and diodes act as

one-way valves to rectify the current.

figure 37.17 Circuit of a simple battery charger

C capacitor

figure 37.18 Current waveforms

(a) alternating current (b) half-wave rectifica-tion (c) peaks smoothed by use of a capacitor

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undulating curve, and this would be the effect if the

diode was not fitted.

However, the action of the diode, in allowing

current to flow in only one direction, produces a

waveform as shown in Figure 37.18(b) This is referred

to as half-wave rectification A reversal of current does

not now occur, but only half the output is being used

and this produces surges as shown.

Figure 37.18(c) shows the effect of the capacitor

(C) in the circuit The capacitor holds a charge

temporarily, and then discharges it back into the

circuit This has the effect of smoothing out the surges

to produce a more uniform flow of current.

Power diodes

The diodes in the alternator carry relatively large

currents and are sometimes referred to as power

diodes The currents generate heat, which is

detri-mental to the diode.

To prevent damage from overheating, power

diodes, such as those in an alternator, are enclosed in a

metal case and then fitted into a heat sink The heat

sink is an aluminium moulding or extrusion that is

large enough to absorb and dissipate heat from the

diodes and so prevent them from reaching too high a

temperature.

The rectifier of an alternator is shown in

Figure 37.19 This has six power diodes mounted

in heat sinks Six diodes are needed to provide

full-wave rectification of the ac produced by the alternator.

The diode as a protection device

Figure 37.20 shows a diode being used as a protection device It prevents an electrical component from being damaged due to incorrect battery polarity.

Normally, the diode would provide a circuit path to connect the component to the battery so that current flows from the positive battery terminal to the negative battery terminal However, if the battery is connected with its polarity reversed, then the diode would be reverse-biased and current would be prevented from flowing through it.

The arrow head of the diode indicates that current can flow in that direction, but is blocked off in the reverse direction by the bar across the point.

While diodes are used as protective devices in some circuits, installing the battery with reverse polarity could damage electronic components.

Electronic systems

There are two ways in which the operation of an electronic system can be considered The complete circuit diagram is used, with all the components shown

as symbols together with their connections, or block diagrams similar to Figure 37.15 are used.

The latter method is often referred to as a systems approach When using this, the system as a whole is considered but it is broken into basic blocks, which represent subsystems The blocks can also be referred

to as black boxes.

A block diagram for a basic electronic system

is shown in Figure 37.21 This has the following parts:

1 A sensor This collects some form of information and provides it as an electrical signal.

figure 37.19 Power diodes are mounted in a heat sink to

prevent overheating

figure 37.20 A diode being used to protect a component

against reverse polarity

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