Building a Business Cass for all Quality Initiatives Major Problems or Opportunities?. Building a Business Cass for all Quality Initiatives Does the Company have problems &/or opportunit
Trang 1ACCOUNTING for the
“NON-ACCOUNTING PROFESSIONALS”
By:
Tom Dlugopolski-President
Thomas Business Solutions, Inc.
Presented To:
Membership and Guests
Trang 2Building a Business Cass for all Quality Initiatives
Major Problems or Opportunities?
1. Capital Utilization Costs
2. Finished Goods Inventory
3. Improvement in throughput postpones
improvement in capacity
4. Reduce downtime of production equipment and
eliminate late shipments
5. Warranty Costs
Trang 3Building a Business Cass for all Quality Initiatives
(Does the Company have problems &/or opportunities? If so, where?
1. Net Working Capital
(Current assets less Current liabilities)
2. Accounts Receivable Turnover
(Net Sales divided by average Accounts Receivable)
3. Average Collection Period
(365 days divided by accounts receivable turnover)
Trang 4Building a Business Cass for all Quality Initiatives
B. Financial Ratios Analysis (cont.)
(Does the Company have problems &/or opportunities? If so, where?
4. Inventory Turnover Rate
(cost of goods sold divided by Av Inv.)
5. Gross Profit Margin
(gross profit divided by net sales)
6. Return on Total Assets
(net income divided by Average total assets)
7. Earnings per Share
(net income divided by number common stock shares outstanding)
Trang 5Building a Business Cass for all Quality Initiatives
other functions within the Business?
Trang 6PlantMgt
-Budgets
-Lead Teams
-Mat’ls
-Internal Audit
Quality -Dept.Budget -Cust.Compla.
Administrative Svs -Customer Serv -Scheduling -Human Resour.
Manufacturing -Production -Process Engrg -Shipping & Rec
Facilities -Engineering -Maintenance
ACCOUNTING
Research & Development
-Cost Analysis of Product
Trang 7Cost of Quality (COQ) Definitions
(e.g.) inspection, calibration certs, gage R&R (Reproducibility & Repeatability)
(e.g.) scrap, rework, delivery delays, etc
Trang 8Cost of Quality Categories
A Preventive Costs
1. Marketing Research
2. Customer & user perception surveys/clinics
3. Contract & Document review
4. Purchasing
5. Operations
Trang 9
Cost of Quality Categories (cont.)
B Appraisal Costs
1. External
2. Purchasing
3. Operations
Trang 10Cost of Quality Categories (cont.)
C Internal Failure Costs
1. Purchasing
2. Operations
Trang 11Cost of Quality Categories (cont.)
D External Failure Costs
1. Customer Complaints
2. Returned Goods
3. Recalls
4. Liability
Trang 12COQ Collection
& Implementation-Plan
A Reference Activity Based Accounting (ABCM)
1 Highly effective management tool for accurate process costing
as well as identifying the quantifying improvement opportunities.
2 Starts from the premise, as individuals, we make choices.
3 Choices create or eliminate activities that consume resources.
4 Resources cost time & money can be tracked to activities
through processes.
5 ABCM-change the way you do business, helps you to indentify
costs of quality items and cost reduction opportunities as well
as actually do something about them.
Trang 13COQ Collection
& Implementation Plan (cont.)
B Traditional Collection System Design
1 Measurement of quality costs an accounting
function
2 Development of the collection system requires
close interaction of the Quality & Accounting departments
Trang 14COQ Collection
& Implementation Plan (cont.)
C Development of the System
– Estimates used to allocate the proportion of an activity charged to a particular quality cost
element
– Controllers office must be directly involved in the design of the collection system
– Quality costs should be collected by product line, projects, departments, operators, nonconformity classification, & work centers
Trang 15Don’t Be Defensive About The COQ
A If in Doubt Put It In
B Develop trends
C Quality Profession opportunity
D Eliminate Costs
Trang 16End of Presentation
Tom Dlugopolski