☯ Making a hole or well to make access into Pipeline to Flow Process and Storage Surface Casing Intermediate Casing Production Casing Completion Fluid Cement Packer Cement Cement Tubin
Trang 1© Schlumberger 1999
Trang 2☯ Making a hole or well to
make access into
Pipeline to Flow Process and Storage
Surface Casing
Intermediate Casing
Production Casing
Completion Fluid
Cement Packer
Cement
Cement
Tubing
Well Fluids
Oil or Gas Zone Perforations
Trang 3OIL EXTRACTING HISTORY
In the earliest day of oil
production, oil was
collected from surface
seepages.
Mine shafts were dug to
make a well (like water
well in Java) to produce
shallow oil.
In the early 19th century
peoples developed cable
tool drilling
Trang 4TYPE OF DRILLING :
• Cable Tool Drilling
• Rotary Rig Drilling
Trang 5CABLE TOOL
DERRICK
Trang 7JACK UP UNIT
A jack-up unit is a barge with legs that can be
lowered or raised The barge is towed to the
drilling location with its legs in the raised
position Once in position, the legs are lowered
When they reach the sea-bed, the barge's body
is hoisted above the water, creating a stable
drilling platform The length of the legs
determines the depth of water in which a
jack-up barge can be used They can generally be
used in up to 100 meters of water Jack-up
barges are widely employed in the relatively
shallow waters of the North Sea's Southern
basin
Trang 8SEMI-SUBMERSIBLE RIG
A semi-submersible drilling rig is normally a propelled working platform supported by vertical columns on submerged pontoons By varying the amount of ballast water in the pontoons, the unit can be raised or lowered in the water
self-A semi-submersible vessel is normally held in position by up to eight very large anchors, or by dynamic positioning: computer controlled
directional propellers to keep the vessel stationary relative to the sea-bed, compensating for wind,
wave or current
Semi-submersibles can drill in water depths to 300 meters or more all year round
Trang 9SETTING UP THE RIG
• Depending upon the remoteness of the
drill site and its access, equipment may be
transported to the site by truck,
helicopter or barge
• Some rigs are built on ships or barges for
work on inland water where there is no
foundation to support a rig (as in marshes
or lakes)
• Once the equipment is at the site, the rig
is set up Here are the major systems of
a land oil rig:
Trang 10• Mechanical system - driven
by electric motors
– hoisting system - used for
lifting heavy loads; consists of
a mechanical winch
(drawworks) with a large
steel cable spool, a block-and- tackle pulley and a receiving storage reel for the cable
– turntable - part of the drilling
apparatus
• Power System
– large diesel engines - burn
diesel-fuel oil to provide the main source of power
– electrical generators -
powered by the diesel engines
to provide electrical power
Trang 11• Derrick - support structure: holds
the drilling apparatus
sections of drill pipe to be
added to the drilling apparatus
as drilling progresses
• Blowout preventers and Rams -
high-pressure valves (located
below the rotary table or on the sea floor)
lines and relieve pressure
when necessary to prevent a blowout (uncontrolled gush of gas or oil to the surface, often associated with fire)
space (between pipe and well)
or the complete hole
Trang 12• Rotating equipment - used for rotary
drilling
– swivel - large handle that holds the weight of
the drill string; allows the string to rotate and makes a pressure-tight seal on the hole
– kelly - four- or six-sided pipe that transfers
rotary motion to the turntable and drill string
– turntable or rotary table - drives the rotating
motion using power from electric motors
– drill string - consists of drill pipe
(connected sections of about 30 ft / 10 m)
and drill collars (larger diameter, heavier
pipe that fits around the drill pipe and places weight on the drill bit)
• Drill bit(s) - end of the drill that actually cuts
up the rock; comes in many shapes and
materials (tungsten carbide steel, diamond) that are specialized for various drilling tasks and rock formations
• Casing - large-diameter concrete pipe that
lines the drill hole, prevents the hole from collapsing, and allows drilling mud to
circulate
Trang 13• There's more to drilling than simply rotating the bit.
• Fluid is circulated while the drilling proceeds.
• Powerful pumps move the fluid down the pipe, through the bit and back to the surface, carrying the cuttings and other debris with it.
• Thus, on a rotary rig (unlike the cable tool), drilling can be continuous as stopping to bail the cuttings is no
longer required.
• The drilling mud also stabilizes the walls of the hole
Trang 14• Circulation system - pumps drilling mud under pressure through the kelly,
rotary table, drill pipes and drill collars
– pump - sucks mud from the mud pits
and pumps it to the drilling apparatus
– pipes and hoses - connects pump to
drilling apparatus
– mud-return line - returns mud from hole
– shale shaker - shaker/sieve that
separates rock cuttings from the mud
– shale slide - conveys cuttings to the
reserve pit
– reserve pit - collects rock cuttings
separated from the mud
– mud pits - where drilling mud is mixed
and recycled
– mud-mixing hopper - where new mud is
mixed and then sent to the mud pits
Trang 17CONTROLLING
THE WEIGHT ON THE BIT
The weight is held partly by the hook etc If not, the drill bit wouldn’t turn! Collars are added to the drill string to add more weight
Hence the driller can control the weight on the bit by
adding/ removing collars or
by raising/lowering the
swivel tackle.
Trang 18Which bit?
•Largest bit is used first, decreasing with depth
•For each formation & depth have a particular set of jet sizes, gallons per minte, pump strokes per minte, minimum annular velocity (speed mud returns at to keep the hole clean), bit hydraulic horsepower
•Hence the hydraulic and bit programs work in
tandem to most efficiently drill the well giving best
cost per foot, drilling time, minimum down time
Trang 19• Drilling continues in stages:
– Drill
– run and cement new casings, then drill again
• When the rock cuttings from the mud reveal the oil sand from the reservoir rock, the final depth may have been reached
• At this point, the drilling apparatus is removed from the hole and perform several tests to confirm this finding:
– Well logging - lowering electrical and gas sensors into the hole
to take measurements of the rock formations
– Drill-stem testing - lowering a device into the hole to measure
the pressures, which will reveal whether reservoir rock has been reached
– Core samples - taking samples of rock to look for characteristics
of reservoir rock
Trang 23PRODUCING
SAND
WELL COMPLETION TYPE
Trang 241 Openhole Openhole Completion
atas zona zona produktif produktif
(interest zone) Jadi Jadi sumur sumur
diproduksi
diproduksi dengan dengan kondisi kondisi
terbuka
terbuka di di sepanjang sepanjang zona zona
PACKER CEMENT
CASING
PRODUCTION STRING
Trang 252 Liner Completion
Ada dua model penyelesaian sumur
menggunakan Liner Completion :
1 Screen Liner Completion
Casing diset sampai di atas zona
produksi yang kemudian
digabungkan dengan kombinasi liner
dan screen yang tidak disemen di
seluruh permukaan zona produksi
2 Perforated Liner Completion
Metode penyelesaian sumur dengan
melakukan pemasangan liner dan
disemen pada zona produktif yang
kemudian dilaksanakan pelobangan
(perforated) pada zona-zona yang
paling produktif
CASING SHOE
PACKER CEMENT CASING
Trang 26Perforated casing
completion adalah
penyelesaian sumur
dengan menutup semua
zona produktif dengan
PRODUCTION STRING
PERFORATION OIL SAND
Trang 27THE MAST (CHRITMAST-TREE)
Setelah pemboran dinyatakan
berhasil dan mendapatkan minyak atau gas, maka di kepala sumur
dipasang chritmas tree yang
didefinisikan sebagai rangkaian
dari valve dan fitting yang
digunakan untuk control produksi dan disambungkan dengan bagian atas tubing head Pertama kali
christmas tree digunakan untuk
tekanan aliran rendah dan
menengah dari suatu sumur,
dimana rangkaian dari tees,
elbows, nipples, valve yang dibeli secara terpisah dan dirangkaikan jadi satu di lokasi
PRODUCING WELL
COMPLETION