Liquid Process Piping Episode 9 pps

Acetic Acid 10% Acetic Acid 20% Acetic Acid 50% Acetic Acid 80% Acetic Acid Glacial Acetone Aluminum Chloride, Aq.METALS Ductile Iron, Pearlitic NON-METALS OTHER MATERIALS... Copper Sulf

ASTM D 3307 ASTM F 491

PFA-Fluorocarbon Molding and Extrusion Materials Poly (Vinylidene Fluoride) (PVDF) Plastic-Lined ASTM D 3311

Drain, Waste, and Vent (DWV) Plastic Fittings ASTM F 492

ASTM D 3517

"Fiberglass" (Glass-Fiber-Reinforced Thermosetting ASTM F 599

ASTM D 3754

"Fiberglass" (Glass-Fiber-Reinforced Thermosetting ASTM F 628

Resin) Sewer and Industrial Pressure Pipe Acrylonitrile-Butadiene-Styrene (ABS) Schedule 40

Classification System for Specifying Plastic Materials

Plastic-Machine Made "Fiberglass" (Glass-Fiber-Reinforced Lined Ferrous Metal Pipe and Fittings

Thermosetting Resin) Flanges

Propylene Plastic Injection and Extrusion Materials Applications

"Fiberglass" (Glass-Fiber-Reinforced Thermosetting Electrofusion Joining Polyolefin Pipe and Fittings Resin) Pipe Joints Using Flexible Elastomeric Seals

ASTM E 814

Fire Tests of Through-Penetration Fire Stops AWWA C105

Polytetrafluoroethylene (PTFE) Plastic-Lined Ferrous

ASTM F 437

Threaded Chlorinated Poly(Vinyl Chloride) (CPVC) AWWA C150

Plastic Pipe Fittings, Schedule 80 Thickness Design of Ductile-Iron Pipe

Ferrous Metal Pipe and Fittings

Ferrous Metal Pipe and Fittings

Ferrous Metal Pipe and Fittings

Plastic Drain, Waste and Vent Pipe with a Cellular

ASTM F 781

ASTM F 1173

g American Water Works Association

Polyethylene Encasement for Ductile-Iron Pipe

Ductile-Iron and Gray-Iron Fittings

AWWA C900 Polyvinyl Chloride (PVC) Pressure Pipe

Gardellin, David J., MOYNO® RKL Con trol Valve

Sizing Handbook, Bulletin 250A, Robbins & Myers,

Inc., Lumberton, New Jersey, 1982

Harvel Plastics, Product Bulletin 112/401, Easton,

Pennsylvania, 1995

Hyd raulic Institute Standards, 14th Edition,

Hydrau-lic Institute, Cleveland, Ohio

Hyd raulic Institute Engineering Data Book,

Hydrau-lic Institute, Cleveland, Ohio

Rubber Manufacturers Asso ciation, The 1996 Hose

Handbook, IP-2, Washington, D.C., 1996

Schweitzer, Philip, A., P.E., Corrosion-Resistant

Piping System s, Marcel Dekker, Inc., New York,

1994

Schweitzer, Phillip, A., P.E., Corrosion Resistance

Tables, Metals, Nonmetals, Coatings, Mortars,

Plas-tics, Elastomers and Linings, and Fabrics, 4th

Edi-tion, Marcel Dekker Inc., New York, 1995

Spotts, M.F., Design of Machine Elements, 5th

Edi-tion, Prentice Hall, 1978

Worcester Controls, A BTR Co mpany, Series CPT

Characterized Seat Control Valve Catalog, PB-V-3,

Marlborough, Massachusetts, 1998

ton, Texas, 1985

Phillip A Schweitzer, Corrosion and Corrosion Pro-tection Handbook, Marcel Dekker, Inc., New York,

1983

b Nonmetallic Piping Corrosion Chemical Resistance Tables, Modern Plastics Ency-clopedia, McGraw-Hill, New York, 1 989

Compass Corrosion Guide, La Mesa, California,

1983

Corrosion Data Survey, Nonmetals Section, 5th Edi-tion, National Association of Corrosion Engineers, Houston, Texas, 1985

Handbook of PVC Pipe, 3rd Edition, Uni-Bell Plastic Pipe Association, Dallas, Texas, 1979

c Water Hammer Ernest F Braler and Horace W King, Handbook of Hydraulics, 6th Ed

Tyler & Hick s, Editor in Chief, Standard Handbook

of Engineering Calculations, 3rd Ed

d Expansion Loops Piping Design and Engineering, 5th Ed., ITT Grinnell Industrial Piping, Providence, Rhode Island, 1976

the issue, then a special study may be required to

determine material compatibility and acceptable use If

doubt of material suitability remains after the study due to

exceptional conditions, a report should be submitted to

HQUSACE (CEMP-EG).

B-1 Use of the Fluid/Material Matrix

The following matrix is arranged alphabetically according

to the list of fluids typically found or used at hazardous

and toxic waste remediation sites Unless otherwise

noted, the liquids are considered pure All percentages

shown are expressed in percent by weight.

a Corrosion Resistivity

The matrix provides the temperature above ambient

conditions of 15EC (60EF) at which corrosion or

chemical resistivity of a material is acceptable for use

with an identified fluid For metals, an acceptable

corrosion rate is less than 1.27 mm (50 mils) penetration

per year For non-metals and other materials,

acceptability is considered based on the material’s

resistance to solvation or chemical reaction Although

materials may be corrosion resistant below the listed

temperatures, other physical or mechanical properties of

that material may preclude its acceptability for a specific

use A thorough evaluation considering all physical and

mechanical properties of a material for its intended use is

required.

B-2 Material Abbreviations

ABS - Acrylonitrile-butadiene-styrene CPVC - Chlorinated polyvinyl chloride Resins

Furan - Furfural alcohol Polyester - Bisphenol A-fumarate HDPE - High density polyethylene

PVC Type 2 - Polyvinyl chloride Type 2 PVDF - Polyvinylidene fluoride Butyl - Butyl rubber GR-1 (IIR) EPDM - Ethylene-propylene-diene EPT - Ethylene-propylene terpolymer FEP - Perfluorethylenepropylene

Neoprene2 - Polychloroprene Nitrile - Butadiene-acrylonitrile N-Rubber - Natural rubber PFA - Perfluoroalkoxyalkane copolymer PVDC - Polyvinylidene chloride

SBR Styrene - Butadiene-styrene-elastomer

B-3 Matrix

Data contained within this matrix was obtained primarily from Schweitzer, Corrosion Resistance Tables, 4th Edition, see Appendix A for the complete reference information.

Teflon is a registered trademark of E.I DuPont.

1

Neoprene is a registered trademark of E.I DuPont.

2

Acetic Acid 10% Acetic Acid 20% Acetic Acid 50% Acetic Acid 80% Acetic Acid Glacial Acetone Aluminum Chloride, Aq.

METALS

Ductile Iron, Pearlitic

NON-METALS

OTHER MATERIALS

Aluminum Sulfate (Sat.) Ammonia (Anhydrous) Ammonia Hydroxide 10% Ammonia Hydroxide 25% Ammonia Hydroxide (Sat.) Ammonium Nitrate Benzene

METALS

NON-METALS

OTHER MATERIALS

Notes: U = unsatisfactory

Bleach 12.5% Active Cl Calcium Chloride Dilute Calcium Chloride (Sat.) Calcium Hydroxide 10% Calcium Hydroxide 20% Calcium Hydroxide 30% Calcium Hydroxide (Sat.)

METALS

NON-METALS

OTHER MATERIALS

Calcium Hypochlorite 30% Calcium Hypochlorite (Sat.) Chlorine Water (Sat.) Chlorobenzene Chloroform Chlorophenol, 5% Aq Copper Sulfate

METALS

Ductile Iron, Pearlitic

NON-METALS

OTHER MATERIALS

Notes: U = unsatisfactory

Crude Oil Cumene Detergent Solution Dichlorobenzene Diesel Fuels Ethyl Alcohol Esters, General

METALS

Ductile Iron, Pearlitic

NON-METALS

OTHER MATERIALS

Ethers, General Ethyl Benzene Ethylene Glycol Ferric Chloride, 50% Aq Ferric Nitrate (Sat.) Ferric Sulfate Formaldehyde Dilute

METALS

NON-METALS

OTHER MATERIALS

Notes: U = unsatisfactory

Formic Acid 5% Formic Acid 10-85% Formic Acid Anhydrous Fuel Oil Gasohol Gasoline, Leaded Gasoline, Refined

METALS

Ductile Iron, Pearlitic

NON-METALS

OTHER MATERIALS

Gasoline, Unleaded Glycols Heptane Hexane Hydrochloric Acid, Dilute Hydrochloric Acid 20% Hydrochloric Acid 35%

METALS

Ductile Iron, Pearlitic

NON-METALS

OTHER MATERIALS

Notes: U = unsatisfactory

Hydrochloric Acid 38% Hydrochloric Acid 50% Hydrofluoric Acid, Dilute Hydrofluoric Acid 30% Hydrofluoric Acid 40% Hydrofluoric Acid 50% Hydrofluoric Acid 70%

METALS

Ductile Iron, Pearlitic

NON-METALS

OTHER MATERIALS

Hydrofluoric Acid 100% Hydrogen Peroxide, Dilute Hydrogen Peroxide 30% Hydrogen Peroxide 50% Hydrogen Peroxide 90% Hydrogen Sulfide, Aq Soln Jet Fuel JP-4

METALS

Ductile Iron, Pearlitic

NON-METALS

OTHER MATERIALS

Notes: U = unsatisfactory

Jet Fuel JP-5 Kerosene Ketones, General Lime Slurry Lubricating Oil Machine Oil Methyl Alcohol

METALS

Ductile Iron, Pearlitic

NON-METALS

OTHER MATERIALS

Methyl Ethyl Ketone (MEK) Methyl Isobutyl Ketone Methylene Chloride Mineral Oil Mixed Acids Motor Oil Naphtha

METALS

Ductile Iron, Pearlitic

NON-METALS

OTHER MATERIALS

Notes: U = unsatisfactory

Naphthalene Nitric Acid 5% Nitric Acid 10% Nitric Acid 20% Nitric Acid 30% Nitric Acid 40% Nitric Acid 50%

METALS

Ductile Iron, Pearlitic

NON-METALS

OTHER MATERIALS

Nitric Acid 70% Nitric Acid 100% (Anhydrous) Oil and Fats Oxalic Acid 5% Oxalic Acid 10% Oxalic Acid 50% Oxalic Acid (Sat.)

METALS

Ductile Iron, Pearlitic

NON-METALS

OTHER MATERIALS

Notes: U = unsatisfactory

Petroleum Oils, Refined Petroleum Oils, Sour Phenol Phenol 10% Phosphoric Acid 5% Phosphoric Acid 10% Phosphoric Acid 25-50%

METALS

Ductile Iron, Pearlitic

NON-METALS

OTHER MATERIALS

Phosphoric Acid 50-85% Potassium Hydroxide 5% Potassium Hydroxide 27% Potassium Hydroxide 50% Potassium Hydroxide 90% Potassium Nitrate 1-5% Potassium Nitrate 80%

METALS

Ductile Iron, Pearlitic

NON-METALS

OTHER MATERIALS

Notes: U = unsatisfactory