In the design of a fume exhaust system utilizing hoods the following factors must be analyzed and evaluated: Capture velocities, Fume hood design, Seven basic hood designs, Makeup air so
Trang 1I
INDOOR AIR POLLUTION
PART 1
Laboratory work and chemical testing involves procedures
that could contaminate the air inside occupied spaces The
nature of the contaminants varies widely: high humidity
from steam baths, odors from hydrogen sulfi de analyses,
corrosion capabilities of alkalies and acids, solubility of
acetone, explosive properties of perchloric acid, health
haz-ards of bacteriological aerosols, and poisonous properties of
nickel carbonyl Ideally, best procedure is not to emit; but
the next best is to remove or exhaust directly and as close
to the point of origin for safety of laboratory personnel and
protection of property
To achieve this end, the accepted methods used for
containment and removal of contaminants is by
restrict-ing the contaminant procedures to within an enclosure or
hood Simultaneously the air is drawn across the hood face
to capture and remove the contaminants before escaping
into the room
In the design of a fume exhaust system utilizing hoods the
following factors must be analyzed and evaluated: Capture
velocities, Fume hood design, Seven basic hood designs,
Makeup air source, Air distribution, Exhaust system, Exhaust
duct materials, Exhaust air treatment, Special systems
CAPTURE VELOCITIES
Air fl ow rates required for hood exhaust systems are based on
a number of factors, the most important of which is capture
velocity For most applications these will range from 50 to
200 fpm The lower fi gure is used to control contaminants
released at low speed into relatively quiet room air (15 to
25 fpm) The higher fi gure is used to control contaminants
released at high rates Under special conditions hood face
velocities as low as 25 fpm have been used with industrial
type hoods
Conclusions regarding optimum face velocity
selec-tion are rather mixed In conceptual design of a lab facility
this is given much thought and argument, especially when air conditioning is to be included For every 1000 cfm of air exhausted through hoods, 3 to 4 tons of refrigeration are required to be added to system capacity for makeup air
At $1,000 per ton of refrigeration the cost of exhausting
1000 cfm could range from $3,000 to $4,000 This cer-tainly adds to hood burden and capital outlay
Some design emphatically forbid hood face veloci-ties less than 100 fpm Attempts have been made to relate face velocity to hood service by compromising fume hood usage with the added responsibility of super-vision by laboratory personnel to insure that fume hood usage is restricted to the type contaminant for which face velocities were selected To this end, Brief (1963) offers
a method of hood classifi cation as a step toward economy
of design and operation He classifi ed type “S” hoods for highly toxic contaminants (threshold limit values less than 0.1 ppm) as having face velocities from 150 to 130 fpm Type “A” hoods for moderately toxic contaminants (TLV’s
of less than 100 ppm) can be sized for face velocities of
100 to 80 fpm Hoods for non-toxic contaminants, Type
“B” (TLV’s above 100 ppm), are sized for a face velocity from 60 to 50 fpm
It should be emphasized that TLV’s should be used with care and not as sole criteria since they represent airborne concentrations that most workers may be exposed to repeat-edly during a normal work day of 8 hours duration for a working lifetime
Fume hood effi ciency depends on the amount of air exhausted and hood design To assure fl exibility of operation and maximum safety to lab personnel, a fume hood should
be designed for exhaust air rates ample for complete removal
of all contaminants This may be a logical step when only one hoods or two are involved in a single facility However, with more than two, generous exhaust through all hoods can impose a heavy initial and operating cost penalty on the air conditioning system From actual experience with labora-tory design, it is diffi cult to select a one-hood design that will satisfy all situations
Trang 2FUME HOOD DESIGN
The function of a hood exhaust system is to protect the lab
technician from exposure Thus, the heart of the system is
the hood and the design begins with the hood, which is,
at best, a compromise between the ideal and the practical
Basically, a hood is a simple box, Figure 1(a) Without
the necessary indraft shown for the basic ventilated hood,
Figure 1(b), the material inside the hood can become
airborne and be emitted into the room by one or a
combi-nation of the following normal laboratory operations:
ther-mal action and convection currents, mechanical agitation,
aspirating action by cross currents of the air outside the
box Material can escape from the basic hood only through
the door or opening in front However, in the simple
ven-tilated hood, contaminants are kept inside by the action of
the air fl owing into the opening To contain and keep the
material from escaping, suffi cient air must be exhausted
to create and maintain an indraft through the face of the
hood opening
Hoods should control contaminated air so that the
contam-inant does not reach the breathing zone of the lab technician in
signifi cant quantities
Nearly all hood designs presently in use attempt to
provide protection in three ways: a mechanical shield,
direc-tion of air movement, diludirec-tion of contaminant by mixing
with large volumes of air inside the hood The
mechani-cal shield comprises the hood sash When an experiment
is being set up the sash is in the raised position In many
experiments, the sash is lowered two-thirds the way down
or even closed off entirely while an unattended experiment
is being carried out Only the occasional visit by the
techni-cian is needed Care should be exercised not to lower the
sash to a level that can cause too high an indraft velocity
with attendant overcooling or snuffi ng out of a burner fl ame
Protection is provided by the direction of air fl ow across the
back of the worker and into the hood proper, past the
equip-ment within the hood and thence into the exhaust system,
Figure 1(c) Lastly, because large amounts of air are being
moved through the hood, dilution of the contaminated air
takes place readily and further reduces the hazard of
breath-ing hood air
SEVEN BASIC HOOD DESIGNS Seven basic hood designs are in use, all as shown in Figures 2a–2g
All exhausted air taken from the room This is the simplest, low in initial cost and effective However, high exhaust air rates place a heavy burden on air conditioning capital cost and operation
(Figure 2b)
An attempt to compromise hood effectiveness
to reduce air conditioning load chargeable to the hoods Although low in relative cost, it does reduce air conditioning load but its effectiveness in remov-ing fumes generated within the hood is weakened
Exhaust hoods may be needed at random inter-vals and it is not likely that they would be simul-taneously As with other types of air conditioning loads, there is a usage or diversity factor that is apparent, yet difficult to define precisely This factor depends upon judgment, experience, and logic For example, a large number of hoods in
a laboratory room does not necessarily mean all hoods will be operating at one time since the number of lab personnel will be limited and thus reflect on the number of hoods in operation On the other hand, it is the policy of some
laborato-ries to keep all hoods in operation 24 hours a day,
even though they are used intermittently So much depends on the management of the facility and it behooves the designer to explore the total opera-tion with the ultimate user
Required makeup air is fed directly inside the hood without affecting the overall room air con-ditioning This air need not be cooled in summer but merely tempered in winter Although an additional air handling system is required, the saving on the air conditioning load can offset
(a) Correct Distribution (b) Improper Distribution (c) Relevant to Worker
FIGURE 1 Flow directions through hoods.
Trang 3this Cost of hood runs medium to high but unless
carefully designed and balanced fume removal
effectiveness can be poor
Because of the additional duct system required
such a system is relatively more expensive,
rela-tively low cost effect on air conditioning, and
because air is being exhausted across the hood
face, fume removal effectiveness is good
This allows ample opportunity for the conditioned
air to mix with room air and it becomes often
necessary to sensibly cool but not dehumidify this
auxiliary supply Because air is exhausted across
the hood face, fume removal effectiveness is good
Compared to the conventional hood with its
vertical sliding door, the horizontal sliding ash
unit presents much less area to be exhausted and
total exhaust is thereby reduced Relative cost of
the hood is low and since less air is exhausted, air
conditioning costs are low Air conditioning and
fume removal effectiveness are good
To keep hood face disturbances to a minimum high veloc-ity streams from the air conditioning system should not be permitted to disturb the even, smooth fl ow of air across the hood face
MAKEUP AIR SOURCE Makeup air to balance that exhausted is the most essential design feature of any hood exhaust system When a fume hood is operating poorly, closer analysis will most often show inadequate makeup air supply There is no air for the hood to
“breathe” and an improperly sized makeup system will starve the fume hood and restrict its intended operation
Some designs depend on air drawn from adjoining corridors and offi ce spaces Introduction of makeup air
by indirect means is an economical approach However, such a system can lead to balancing problems and cross-contamination between laboratory spaces Positive introduc-tion of air from corridors and offi ce spaces by use of trans-fer fans can improve this It has been found that the most reliable, fl exible, and easily maintained system arrangement
is that in which an adequate supply of outside conditioned
Conventional hood: All air taken from
the room.
Conventional hood with reduced face velocity.
Externally supplied hood.
Conventional hood with use
or diversity factor.
Perforated ceiling supply hood.
Horizontal sliding sash door hood.
(all room air make-up) Internally-supplied hood.
(f) (c)
(b)
(a)
(e)
FIGURE 2 Hood designs.
Trang 4air as makeup is supplied to the laboratory space to balance
the air being exhausted It is good practice to supply a little
less makeup air this way than that being exhausted A slight
negative pressure will be maintained, drawing air through
door louvers from corridors or adjacent offi ces
Air exhausted from a hood is never recirculated so that
hood burden goes up Operating costs can be reduced by
supplying makeup air from an auxiliary source instead from
the cooling system The air handled is fi ltered and tempered
in winter only Of the seven basic hood designs, numbers 4d,
4e, and 4f make use of the auxiliary system An auxiliary
system can be either a central unit or unitary type with an
outside air inlet for each laboratory Correct selection of the
type of makeup air system can be made only by an
engineer-ing analysis and fl ow sheet of the hood exhaust system
One of the most important characteristics of an exhaust
system is that at some point the system must end and discharge
to atmosphere Unfortunately, while the exhaust system has
ended at this point, the problems associated with that exhaust
system may have just begun If too much air discharged from
an exhaust system is recirculated through the supply system
not much good has been accomplished If by poor design the
exhaust air is not properly located with respect to the intakes
of other supply systems, potentially disastrous results can
be attained Many poor designs are commonplace The real
cure for this type of problem is not higher exhaust velocities,
higher stacks, better weather caps, better separation of
dis-charge and intake openings, or other, although one or more of
these can contribute to the cure The real remedy must start
back at the source of contamination itself
Because the pattern of natural air fl ow around buildings
is not predictable, contamination by the location of vent effl
u-ents and air intakes is diffi cult to put to practice Halitsky 2
(1963) and Clarke 3 (1967) have advanced theoretical
knowledge and rule of thumb that aid greatly in the solution
of such problems
AIR DISTRIBUTION
In review, air movement within each room of a laboratory
complex must be such that a defi nite fl ow pattern will be
maintained throughout the building along with fl ow from
non-contaminated to potentially contaminated areas To
bring about this differential fl ow pattern, the nature barriers
between the various classes of rooms will assist The pattern
will also be assisted by supplying outside clean air to the
non-contaminated and semi-non-contaminated areas and by
exhaust-ing air only from the moderately and extremely contaminated
areas In general, supply fans should take suction from the
upper portions of the building Also, the exhaust fans should
discharge to the outdoors through stacks of varying heights
depending on adjacent structures To help, the building should
be maintained at a slight positive pressure with respect to the
outdoors Laboratory rooms should be maintained at a
nega-tive pressure with respect to the surrounding rooms
Only an adequate supply of makeup air to satisfy exhaust
needs will keep the building in balance This certainly implies
there must be an excess of supply over exhaust needs In actual installations, experience shows that when two fans are exhaust-ing from the same space with no provision for makeup air, the stronger fan will take command and outside air will enter the room through the weaker fan system When there are multiple exhaust hoods and no makeup air, with one hood off, outside air can downdraft through the idle fan When a fan must exhaust from a room without makeup, fan capacity will be reduced from design and will result in less control at the hood
EXHAUST SYSTEM The exhaust system being under negative pressure will cause leakage fl ow to be drawn into the system and contamination will be confi ned Best location for an exhaust fan serving hoods is on the roof Then all exhaust ductwork will be on the suction side of the fan and indoors But this is not always possible If the fan location must be indoors, say just above the hood, then careful attention must be paid to duct tight-ness on the discharge side When fl ammable material is han-dled, mounting fan on roof is a distinct advantage because explosion-proof construction may not be required of the fan motor However, fan wheel should be non-ferrous and inside casing should be epoxy coated for corrosion protection
EXHAUST DUCT MATERIALS
In many buildings ductwork is often concealed in ceilings or inside walls, making duct inspection and replacement a major problem Where this condition exists it is reasonable to use ductwork with long life expectancy For chemicals used in lab-oratories, galvanized iron and black iron ductwork are highly susceptible to corrosion Stainless steel, transite, polyvinyl chloride-coated steel or fi berglass- reinforced plastic (FRP) ductwork will not require early replacement for such corro-sive service but are costly Actually, selection of materials will depend on the nature and concentration of contaminants
or chemical reagents, space conditions, cost, accessibility Whatever materials are selected, duct joints must be leaktight and the ductwork should have ample supports For best ser-vice life all longitudinal duct seams should be run along the top panel An extensive duct system should have inspection and cleaning facilities Ducts that could develop condensa-tion loading should pitch toward a pocket in the bottom of the run and be provided with a trapped drain
Type 316 passive stainless steel may be used for bac-teriological, radiological, perchloric acid and other general chemical purposes 316 stainless steel is easy to work but
is not suitable for chemical hoods handling concentrated hydrochloric and sulfuric acids
EXHAUST AIR TREATMENT Gases that are bubbled through reaction mixtures and then discharge to the hood are generally, by their nature, reactive
Trang 5enough to be completely eliminated by a scrubber of some
design For materials that are acidic, a simple caustic scrubber
is all that is necessary to assure essentially complete control
Similarly, for materials of a basic nature, an acid scrubber may
be used to advantage For those materials that do no react
rap-idly with either caustic or acidic solutions, a column fi lled with
activated charcoal will always provide the desired control
Perchloric acid is highly soluble in water and hoods
have been developed with packed sections built into the
hood superstructure and provided with water wash rings
in the ductwork downstream of the scrubber to prevent
buildup of perchlorates which are explosive on contact
Fume hoods handling highly radioactive materials should
have HEPA fi lters upstream and downstream of the hood
For highly hazardous bacteriological experiments safety can
be achieved only by incineration of the exhaust air stream,
which is heated to about 650°F to destroy the bacteria
SPECIAL SYSTEMS
Lowered Sash Operation
A hood exhaust fan maintains proper capture velocity when
the sash is wide open, but the exhaust’s hood’s vertically
slid-ing sashes are sometimes lowered to within a few inches of
the work surface when the hood is in operation A method in
use to reduce waste of conditioned air and also to achieve a
more constant face velocity over the range of sash positions
is the use of a 2-speed fan for each hood When the sash is
pushed up the fan runs at high speed A micro-switch mounted
in the hood is tripped by the sash when it is lowered below a
predetermined position The volume of air the fan will pull
on low speed is adequate to maintain desired face velocity for
the smaller cross-sectional area The proper placement of the
switch setting can be 50 to 60% of the vertical face opening,
i.e., the fan would go on low speed when the sash is lowered to
50 to 60% of opening This holds for all exhaust hoods despite
differences in hood dimensions and other variations in exhaust
systems It has been found to apply equally as well to hoods
with minimum face velocities of 80, 100, and 125 fpm The
volume of conditioned air that is normally lost is reduced by
about one-third when the sash is below the set point
In a conventional hood with a single speed fan, the
excessively high face velocities experienced at low sash
set-tings and the cooling effect on the backs of lab personnel
using the hood has an overall adverse effect Further, still,
when the laboratory technician stands in front of a hood in
operation his body presents an obstruction to the fl ow of
air into the hood Thus, a low pressure area develops in the
space between the man and the hood Under certain
condi-tions, the resulting low pressure area can cause fumes to be
aspirated from the hood and out into the room The
reduc-tion in face velocity using the 2-speed fan reduces the
prob-ability of such a hazardous condition developing
Type “S” hoods should be provided with fan speeds
so that at no point across the hood face should a velocity
greater than 250 fpm exist Another way to control this
velocity is to provide by-pass dampers in the exhaust duct just downstream of the hood itself By-pass hoods are made to accomplish this effect by providing this feature in the hood structure itself
By-Pass Hoods
These provide for a constant rate of room exhaust and uni-form face velocities at any door position They stabilize the room exhaust and the room they supply The by-pass may be
an integral part of the hood itself As the hood door begins to close, the damper starts to open Another important aspect and advantage of the by-pass hood is that the hood interior
is continuously being purged of fumes even while the door
is closed tight For the by-pass hood see Figure 3
Supply Air Hoods
Two types are commercially available The fi rst has auxil-iary air introduced outside and in front of the sash, normally from the overhead position In this design the auxiliary air supply is drawn into the sash opening as a part of the room air Relative cost of this type compared to the conventional is high Relative cost of air conditioning is low because amount
of room air exhausted is reduced Air conditioning effective-ness, fume removal effectiveeffective-ness, and convenience to lab personnel are good However, acceptability to local authori-ties should be investigated See Figure 4(a)
In the second type, auxiliary air is fed directly into the hood
on the inside Relative cost is high, cost of air conditioning is low, air conditioning effectiveness is good, but fume removal effectiveness is poor Because effective face velocities can drop
TYPICAL BY-PASS HOOD
Safety Shelf
By-pass Damper
FIGURE 3
Trang 6below the safe value needed to prevent leakage of fumes, its use
is discouraged by many health authorities See Figure 4(b)
Induction Venturi
For many fume exhaust applications such as those
involv-ing hazardous fumes or gases, the conventional exhaust
method of passing gases through the fan casing could be
potentially hazardous With exhaust from perchloric acid
fume hoods in particular, a build-up of crystals can occur
on duct walls and fan This crystalline growth is explosive
under normal conditions and special treatment of such a
system is mandatory
To overcome this, there are commercially available
induction venturi systems with water wash facilities Since
perchloric acid crystals are highly soluble this system is
provided with spray rings or nozzles and are washed down
internally at regular intervals Drainage is provided to a
trough attached to the back of the hood table (see Figure 5)
System operation is accomplished by introducing a high
velocity air stream jet inside a specially designed venturi
This in turn induces a fl ow of gas into the venturi inlet This
induced fl ow can then be used to exhaust the hood without
any of the gas having to pass through the fan Venturi is
usu-ally of stainless steel (316L) Blower is mild steel Such a
system used to exhaust 12000 cfm against ½ w.g required a
primary fl ow of clean air of 500 cfm and ¾ hp fan motor
Other perchloric acid fume exhaust systems use fans of
PVC construction but wash the gas stream upstream of the
fan Its construction is also PVC Each hood should be
pro-vided with its own exhaust system; no combinations should
be manifolded Organic compounds must be avoided in the
construction of the system as well as the chemical used in
testing inside the hood
Multihood Single Fan System
Should each fume hood be provided with its own exhaust
fan or should several hoods be serviced by one fan common
to all? A common exhaust duct and fan system may be
used if the facility handles similar and compatible chemi-cal reagents In the consideration of exhaust systems for
a chemical research facility, where the chemical nature of the reagents to be used cannot be predicted in advance, or cannot be controlled, safest procedure is to use separate and individual exhaust fans and ducts
DESIGN PROCEDURE For a most economical design and the use of the various cri-teria outlined herein the following procedure is suggested: 1) Set inside conditions of dry bulb temperature and relative humidity in the upper range of the comfort zone Since relative humidity is criti-cal to operating costs, place greater emphasis on this aspect
2) Select a hood face velocity sufficiently high to control the type hazard, using the recommen-dations outlined in reference 1 Review hood
FIGURE 4 Auxiliary air supply schematic.
Perchloric Acid Hood
Drain
Flushing Water
35 psi
Flushing rings every 10 to 12 ft in vertical as well as horizontal runs
of duct
Flushing Ring
Venturi
Roof
Eductor Nozzle
FIGURE 5 Induction venturi system.
Trang 7operation carefully since not all hoods require
same face velocities
3) In cooperation with laboratory management
determine the minimum number of hoods
requir-ing continuous operation Determine if a hood or
hoods can operate intermittently or a minimum
and estimate if its exhaust flow can be eliminated
insofar as its effect on air conditioning load is
concerned
4) Avoid the use of hoods to store material and
merely provide local exhaust
5) Determine the acceptability of face screens or
shields or horizontal sliding panels
6) Locate hoods so that they are set clear of
door-ways and frequently traveled aisles
7) Determine if laboratory management is willing to
take a “slip” in room conditions when more air is
exhausted than is originally planned
8) Consider use of perforated ceiling supply hood
arrangement with conditioned air supply through
ceiling diffusers for spot cooling effect
General
Exhaust stack should be vertical and straight and discharge
up; no weather caps should be used Brief 1 suggests when
open-face velocities exceed 125 fpm, install an atmospheric
damper downstream of the hood just before the exhauster to
prevent excessive indraft velocities when conventional hoods
are used At high face velocities, laboratory equipment placed
within the hood should be set so that points of release of
con-taminant are at least 6 inches back of the hood face This can
be ensured by placing a ¼ inch thick edging 6 inches wide on
the bench top near the hood entrance face Brief 1 found that
concentrated head loads within the hood proper, exceeding
1000 watts per foot of hood width created thermal vectors
that require higher face velocities for control Obstruction of
hood face by large objects is discouraged; blockage causes
control problems
PART 2
Factors to Be Considered in Fume Hood Selection
In the selection of a fume hood the following factors should
always be considered:
Space
• What actual space requirements will be required?
• What are the future requirements?
• What physical space is available?
Function
• What chemicals and procedures will be involved
in this application? (Highly corrosive, TLV, etc.)
• High heat procedures?
• Extremely volatile?
Location
• Are your present ventilation capabilities ade-quate and will they be taxed by the new hood installation?
• Is the area where the hood will be installed adequately suited to the new installation? For instance, high traffic areas give rise to undesirable crosscurrents and cause materials to be drawn from hoods Hoods should not be installed next to doors but preferably in corners
• Is the operation such that the use of an auxiliary air system might compromise the safety of the oper-ator? Safety is paramount in any hood application
Hood Construction Materials
Although basic hood design has changed very little, many advances have been made in the materials from which hoods are constructed Here are some of the basic materials and their more distinctive features
Wood
• Generally poor chemical resistance
• Inexpensive to fabricate and modify in the field
• Can present a fire hazard in applications involving heat and flame
• Poor light reflectivity causes a dark hood interior
Sheet Metal (Cold rolled steel or aluminum)
• Requires secondary treatment for chemical resistance
• Demands extreme care to avoid damaging the coat-ing since corrosion can occur in damaged areas
• “Oil canning” due to thin-gauge metal causes noise in operation
• Relatively inexpensive
• Usually heavy and cumbersome to install
Fiberglass
• Excellent chemical resistance
• Lightweight for ease of installation or relocation
• Easily modified in field with readily available tools
• Sound-dampening because of physical construction
• Some inexpensive grades can cause fire hazards and are not chemically resistant
• Available with good light reflective properties for
a light and bright work space
• Shapes are limited to tooled mold configurations, and can be moulded with covered interiors
Cement/Asbestos (Transite)
• Excellent chemical resistance
• Has inherent sound dampening qualities
• Excellent fire resistance
• Heavy and difficult to install
Trang 8• Extremely brittle, requiring care in handling to
avoid breakage
• Poor light reflectivity
• Stains badly when exposed to many acids, etc
• Easily modified in field with only minor tooling
difficulties
• Inexpensive
Stainless Steel
• Better general chemical resistance than cold rolled
steel
• Not well suited to many acid applications
• Generally provided in type 316 for specific
applications to which it is well suited such as
perchloric acid
• Heavy and expensive
• Difficult to modify in field
• Excellent fire resistance
Polyvinyl Chloride
• Excellent chemical resistance except for some
solvents
• Good fire-retardant properties
• Particularly well suited to acid digestion
applica-tions such as sulfuric and hydrofluoric
• Easily modified in field
• Generally not available in molded configurations
• Expensive
• Distorts when exposed to intense direct heat
Stone
• Excellent chemical resistance
• Excellent fire resistance
• Difficult and extremely heavy to install
• Extremely difficult to field modify
• Expensive
WALK-IN HOOD
This type of hood was not mentioned in Part I but will be
now included The walk-in hood is a standard hood whose
walls extend to the fl oor, thus providing suffi cient space to
accommodate a more elaborate experimental setup
requir-ing additional height Such hoods have double or triple hung
sashes, which may be raised and lowered to provide access
to any part of the setup while the remaining space is enclosed
to contain fumes The back baffl e of such a hood extends
over the full height of the hood and is equipped with at least
three adjustable slots to regulate the amount of air passing
over various parts of the setup
SPECIAL PURPOSE FUME HOODS
Perchloric Acid Fume Hood
Due to the potential explosion hazard of perchloric acid in
contact with organic materials, this type hood must be used
for perchloric digestion It must be constructed of relatively
inert materials such as type 316 stainless steel, Alberene stone,
or ceramic coated material Wash-down features are desirable since the hood and duct system must be thoroughly rinsed after each use to prevent the accumulation of explosive residue Air
fl ow monitoring systems are recommended to assure 150 fpm open face velocity operation An additional monitoring system for the wash-down facilities is also recommended
Radiological Fume Hoods
Hoods used for radioactive applications should have integral bottoms and covered interiors to facilitate decontamination These units should also be strong enough to support lead shielding bricks in case they are required They should also
be constructed to facilitate the use of HEPA fi lters
Canopy Fume Hoods
Canopy fume hoods are a type of local exhauster which nor-mally has limited application in a laboratory Their main dis-advantage is the large amount of air required to provide an effective capture velocity Since the contaminant is drawn across the operator’s breathing zone, toxic materials can be quite dangerous A canopy hood can, however provide a local exhaust for heat or steam
INTEGRAL MOTOR-BLOWERS Many hoods are available with motors and blowers built directly into the hood superstructure From the standpoint
of convenience, the hood is relatively portable and can be installed easily A built-in motor-blower should not be used for highly toxic applications since it causes a positive pres-sure in the exhaust system ductwork and any leaks in the duct could spill the effl uent into the lab area There may be more noise associated with this type hood since the motor-blower is closer to the operator
Fume Discharge
Each individual exhaust fan on the roof should have its own discharge duct to convey the fumes vertically upward at a high velocity as far above the topmost adjacent roof as pos-sible Failure in this will result in potential recirculation
of fumes into building air intakes and will be particularly hazardous to personnel who use the roof for maintenance, research, or relaxation
As the wind blows over the leading edge of a roof para-pet, as shown in Figure 6, a disturbance is created that sweeps from the edge of the parapet up over the top of the building Above the boundary of this disturbance, wind fl ow is undis-turbed Below the boundary, the infl uence of the sharp edge
of the building creates eddy currents that can pocket fumes released at the roof This is known as the wake cavity Unless fumes are discharged into the undisturbed air stream above the boundary, where they can be carried away, they will remain relatively undisturbed and undiluted on the roof and in the lee
of the building, where they can enter the building air intakes either on the roof or at ground level When this happens, all the care taken in the design of a good fume exhaust system
Trang 9may be nullifi ed And with the present concern over air
pollu-tion, failure to disperse the fumes may give rise to legal action
against the building owner
Fume absorbers such as charcoal have been proposed
to relieve the fume disposal problem, so have air washers
and catalysts These devices have not been used because
the kinds and amounts of fumes released are constantly
changing in research and are therefore unpredictable
Despite the number of warnings in the literature, rain
caps, cone shaped covers or hoods fastened to the tops of
ver-tical stacks—are still being used to prevent rain from
enter-ing exhaust stacks It is important that their use be avoided
completely There are several simple stack arrangements that
will prevent entry of rain into exhaust stacks when fans are
not operating One such arrangement is shown in Figure 7
BUILDING AIR INTAKES
In high-rise research buildings, mechanical equipment is
frequently installed in the penthouse and in the basement
Because of the possibility of recirculating fumes released from
or near the roof, outdoor air is often taken at the second fl oor
level on the prevailing wind side of the building, and away
from fume exhausts Assistance in determining the prevailing
wind direction at the building site may be obtained from the
local weather bureau
BASIC PERFORMANCE CRITERIA
The following may be used as a general guide for the
selec-tion of hood blower systems that will provide optimum
AIR FLOW PATTERNS AROUND A BUILDING
Wake cavity boundary
Wake boundary Free stream
Wind direction
Building
Peripheral flow
Cavity
Return flow
FIGURE 6
Very low toxicity level materials Noxious odours, nuisance dusts and fumes 80 fpm General lab use
Corrosive materials Moderate toxicity level materials (TLV of 10–1000 ppm)
100 fpm
Tracer quantities of radioisotopes Higher toxicity level materials (TLV less than 10 ppm)
125–150 fpm
Pathogenic microorganisms High alpha or beta emitters Very high toxicity level materials (TLV less than 0.01
ppm)
An enclosed glove box should be used
average face velocities for various exhaust materials Tables listing the TLV for various chemical compounds may be obtained from the American Conference of Governmental Industrial Hygienists
HOW TO CUT AIR CONDITIONING COSTS
As a rule of thumb, each 300 cfm of air exhausted through hoods requires one ton of refrigeration Current operating costs are about 50 to 60 dollars per ton of air conditioning for a four month period Installed equipment averages about
$1,000 per ton So, a hood exhausting at 900 cfm would require about three tons of air conditioning at a capital expense
of $150 to $180 per season However, if the same hood had
Trang 10the Add-Air feature supplying 50% untempered air, $1,500
would be saved in capital equipment and $75 to $90 to annual
operating costs (Figures are in 1992 $.)
MAINTENANCE AND TESTING
Since the hood performance may be affected by the
cleanli-ness of the exhaust system and the direction of rotation of
the exhaust fan, it is important to provide a maintenance
schedule of inspections and performance testing throughout
the year to make certain that the fume hoods are operating
safely and effi ciently
If fi lters are used to remove dust and other particulates
from the exhaust air, they must be periodically inspected and
replaced if necessary Corrosion of ductwork and damper
mechanisms should be watched and debris should be removed
from inside the ducts, especially at startup time Excessive
cor-rosion of ducts may cause leakage of air into the system or the
failure of balancing dampers that will affect capture velocities
well below their design fi gures Remember to check fan
rota-tion since this most often causes poor exhaust performance
PERFORMANCE TESTING
Two performance tests should be conducted periodically
on all hoods One for fume leakage and the other for face
velocity The test for fume leakage consists of releasing
odorous fumes such as ammonia or hydrogen sulfi de within
the hood If fumes are detected outside the hood, especially
around the face opening, the capture velocity at the sash
opening may be inadequate, or there may be an interfering
air disturbance Cleaning the exhaust system, adjusting the
air fl ow damper, or increasing the fan speed may improve
the performance if low face velocity seems to be the prob-lem If, on the other hand, leakage seems to be caused by interference from an auxiliary air supply stream or other velocity near the sash, the nature of the interference may be investigated as follows: placing liquid titanium tetrachloride
on masking tape around the periphery of the sash opening Observations can then be made of the path of visible fumes
to determine where there is spillage into the room Smoke bombs have also been used to determine fl ow patterns at sash openings and to identify interference
A hot wire anemometer is usually used to measure actual face velocity This is done as a traverse over the entire sash opening, including especially all edges and corners The overall face velocity average is obtained by averaging the velocity readings at prescribed positions of the traverse
These testing procedures are diffi cult to standardize and are dependent on subjective observations Thus, they are
considered to be unadaptable and inadequate The American
Society of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) has set up a research project for
developing fume hood performance criteria and new test procedures for such laboratory equipment
SAFETY FEATURES
Interconnection of Hoods
If two or more hoods independently serve a single room or
an interconnecting suite of rooms, all of the hoods in these rooms should be interconnected so that the operation of one will require the operation of all If this is not done, there is a strong possibility that fumes will be drawn from a hood that is not operating to makeup air demands of those in operation
Alarm for Hood Malfunction
All hoods should be equipped with safety devices such as sail switches to warn personnel that the air volume exhausted from the hood has dropped to a point where it will not pro-vide suffi cient capture velocity for safe operation
Fire Dampers
Most building codes require fi re dampers in all ducts that pass through fi re walls and fl oors However, it is important
not to install them in fume exhaust systems Should a fi re
occur in a hood, or if heat from a fi re nearby such a damper should cause the damper to close, the fume backup into the facility would prove disastrous
EXHAUST FROM LABORATORIES
A laboratory should exhaust 100% of the air fed to it If the materials that are being handled or tested in the laboratory are hazardous enough to need a hood, the presence of these materi-als in itself should dictate 100% exhaust An accidental spill or accidental release of materials at a bench or hood can result in
DRAIN TYPE STACK
Support
overlap
6 in min
1/2 in
drain
D + 1 in
D
FIGURE 7