Plastic Product Material and Process Selection Handbook Part 19 ppt

616 Index solvent recovery system 398,404, 500 solvent technology 391 specific heat 27 spin casting 398 spinneret 543 Spirex Technical Center 147 spray coating 387-8 spray molding, plast

Index 61 5

rotational molding (RM) c o n t i n u e d

shuttle machines 435

temperature 431

three-step 430

venting molds 429-30

Rotational Molding Development

Center (RMDS) 438

rotomolding 428

rubber, natural 110-13

rubber pad forming 328

safety aspects 191

safety data sheets 403

sandwich structures 365

Save American Manufacturing (SAM)

575

Scorim Process (SP) 222

scrapless forming 330-1

screw 157, 228-30

barrier 163

channel 158

design 1 5 8 , 1 6 0 - 3

feed zone 156

maximum extrusion rate 262

metering 162

metering zone 158

multi-stage 162

output zone 158

rebuilding vs buying 167

repair 168

self-wiping 275

tip 163-4

transition zone 158

two-stage 162

screw/barrel bridging 161-2

screw-barrel plasticator 158

screwless molding 223

SCRIMP process 489

sensor 171-5

complexity 172

performance guide 171

selection 171

sensitivity 172

types 171

Sesame technology 218-19

Setup Xpert 180

shaping see melt transport and shaping shear rate-shear stress curves 534 sheet

casting 401-2 thermoforming 310 thicknesses 243-4 sheet molding compound (SMC) 472,

479 sheet production 243-4, 249-52 coextruded (two-layer) sheet line

251 laminated products 252 polystyrene foam 252 sheet line processing plastic 250 three-roll sheet cooling stack 251-2 shot size 166

Shotscope process monitoring and analysis system 181-2

shrink wrap forming 330 shrinkage 154

without and with glass fiber 43 silicone 113-14

silicone elastomer 113-14 room temperature vulcanized (RTV)

113 single-screw extruder 227, 230,237,

2 7 5 , 3 5 2 single-screw extrusion 235-6 slitting 566-7

slush casting 397 slush molding 397 plastisols 501-2 smarter plastics 571-2 snap-back 323 soak time 165 Society of Plastics Engineers/Society

of Plastics Industries standards 494 Society of the Plastics Industry, Inc

(SPI) 526, 528 solid-phase pressure forming 331 solid-state forming 328

soluble core molding 2 1 5 - 1 6 , 4 8 9 - 9 0 soluble core technology (SCT) 489-90

solution polymerization 10 solvent casting 397 film 404-5

616 Index

solvent recovery system 398,404, 500

solvent technology 391

specific heat 27

spin casting 398

spinneret 543

Spirex Technical Center 147

spray coating 387-8

spray molding, plastisols 502

spray polyurethane foaming processes

366

spray-up 490

spraying, foamed plastics 355

spread coating 389

spreader/expander roll 563

squeeze molding 489

stamping 490

statistical process control (SPC) 182,

187

statistics 149

stereospecific polymerization 571

storage 555

strain-stress-time in stress relaxation

13

strength and temperature 16

stress relaxation 151-2

strain-stress-time in 13

stress-strain-time in creep 13

stretch blow molding (SBM)

examples 283

process 297-304

stretch EBM or IBM 285-6

stretched injection blow molding

gripping and stretching the preform

299

using rod 299

stretching 269,271

fiber 274

structural foam molding 139

structural RIM (SRIM) 422

styrene-butadiene (SB) 67

styrene-butadiene elastomer (SBR)

114

styrene-butadiene styrene block

copolymers 64-5

suction extrusion blow molding

process 303

suspension polymerization 10

tandem extruder foam sheet line 353 tandem machine molding 216 tapes 266

temperature, and strength 16 temperature controller 175-6 temperature index 28-9 temperature sensor 173-5 temperature settings 161 temperature-time guides 25 tensile strength 35

tension control roll 558,562 TER-centrifuging 397 termisters 174

tetrahydofuran (THF) 404 The Road Information Program (TRIP) 574

Theime Corp 408 thermal behavior 17 thermal conductivity 26-7 thermal diffusivity 27 thermal energy 174 thermal interface and processing 13-15

thermal operating environments 17 thermal properties 16

thermocouple 174 thermodynamic equilibrium 149 thermodynamic phase transformation

149 thermodynamics 148-9 thermoforming 308-32 annealing 312

compressed air supply 311 cooling 310

double-ended 314 drum 313

equipment 320 films 310, 315 heaters 314 heating capabilities 312 heavy-gauge 309-10 high-pressure 321 identification 309 intermediate storage phase 312 linear draw ratio 310

machines 315 materials used 315

Index 61 7

thermoforming c o n t i n u e d

methods 308-9

molds 317-20

overview 308-16

pressure forming 311

processing 308,320-32

products 308

roll-fed line 316

rotating clockwise 3-stage machine

316

rotating clockwise 5-stage machine

316

second surface 308, 318

sheet stretching 311

sheets 310

single-stage 312

six-station rotary 314

technology improvements 314

temperature 311

thick-gauge 309

thin-gauge 309

twin-sheet products 311

two-stage 312

thermoplastic elastomers (TPEs) 115

thermoplastic polyolefin elastomers

(TPOs) 115-18

thermoplastics (TPs) 3, 45-100, 152,

154

amorphous 4-7

crystalline 4-7

extrusion 229

general properties 18-19

major families 4

temperature melting/solidifying

profiles 192-3

thermal properties 14

thermosets (TSs) 3,100-15

cure 425-6

cure A-B-C stages 8

general properties 20-1

polymerization 8

processing 7-8

property guide 102-3

temperature melting/solidifying

profiles 192-3

thin-wall molding 215

thixotropic molding 225-6 thixotropic rheology 270 timing devices 170 TMconcept analysis 188 TMconcept system 150 toluene diisocyanate (TDI) 99, 342, 418-19,424

p-toluenesulfonyl semicarbadize (TSSC) 341

tool steels 516-17 tool wear 519 tooling 131,168

transfer molding process 453 transfer paper coating 389 transparent plastics 129 triclde impregnation 398,509 trihydrazine triazine (THT) 340 tube 397

tube production 252-4 dimensions/sizes control 253 downstream line equipment 253 twin-screw extruders 230-1,237,

352 twin-screw injection molding extrusion 510

twin sheet forming 329 two-shot molding 213-14 ultra high density molecular weight polyethylene (UHMWPE) 46, 48,

52 ultra low density polyethylene (ULDPE) 48, 50-1 ultrasonic machining (USM) 568 Underwriters Laboratories (UL) tests

28 University of Illinois 574 University of Massachusetts Lowell

573 upsizing machine 167 urea-formaldehyde (UF) 101,114-15 vacuum-air pressure forming 322 vacuum assisted liquid injection molding process 509 vacuum bag molding 480-1

618 Index

vacuum forming 321

venting, drying via 163

very low density polyethylene

(VLDPE) 46

vinyl acetate-acrylic ester (vinyl acrylic)

61

vinyl acetate-ethylene (VAE) 61

vinyl acetate-maleate 61

vinyl acetate-versatic acid 61

vinyl chloride 9

vinyl closed cell foams 347

vinyl copolymers, applications 503

vinyl family 56-63

vinyl foams 343,346

vinyl resins in coatings 503

vinyl versatate 61

virgin plastics 4

viscoelastic plastics 12

viscoelasticity 12-13, 151

viscosity

Newtonian and non-Newtonian

11-12

relationship to time at constant temperature 146

viscous melt flow 468 volatile organic compounds (VOCs)

385 vulcanization 115,262-3 warehousing 555

water-assist molding 211-12 water injection technology (WIT) 211 weatherability 127

welding processes 564 welding techniques 552 wet lay-up 481-2 whiskers 462 winders 560 winding 566-7 winding strain roll 563 wire 261-3

wire coating extrusion line 261 zipper 327