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Introduction This article covers post-prototype fuel cell FC systems in stationary or ‘on-site’ applications, for use in non-grid-con-nected dispersed generation, or grid-connon-grid-con

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Fuel Cells

AJ Appleby,Texas A&M University, College Station, TX, USA

& 2009 Elsevier B.V All rights reserved.

Introduction

This article covers post-prototype fuel cell (FC) systems in

stationary or ‘on-site’ applications, for use in

non-grid-con-nected dispersed generation, or grid-connon-grid-con-nected distributed

generation Both are referred to here as DG They include a

range of sizes from kilowatt to megawatt scale, and may be in

combined heat and power (CHP, cogeneration or dual

en-ergy use systems), or as electricity-only units Trigeneration

(combined heat, power, and cooling) is a further possibility

The article starts with a general discussion of on-site

power systems, and introduces the different types of FC

devices for these applications This is followed by general

sections on on-site power systems and their characteristics,

and on fuels for DG applications Sections follow on the

subsystems’ aspects of FC systems, and on their scaling

characteristics Detailed sections on each FC technology,

named for the electrolyte used in the electrochemical fuel

gas-to-direct current (DC) power converter (the FC

stack), are then given

The FC systems considered are the phosphoric acid

fuel cell (PAFC), the molten carbonate fuel cell (MCFC),

the solid oxide fuel cell (SOFC), the proton-exchange

membrane or polymer electrolyte membrane fuel cell

(PEMFC), and the alkaline fuel cell (AFC) Except for

the PAFC, each technology is reviewed up to that of

prototype stationary systems inFuel Cells – Overview:

Introduction The PAFC up to this stage is discussed in

Fuel Cells – Phosphoric Acid Fuel Cells: Overview

In the case of the PAFC, the most important

devel-oper has been International Fuel Cells (IFCs, a

part-nership of United Technologies Pratt and Whitney

Aircraft Division, South Windsor, CT, and Toshiba

Corporation, Kawasaki, Japan), which is now UTC Power

Corporation Other important work has taken place at

Westinghouse (Pittsburgh, PA, USA) and successor

companies Work in Japan took place at the Fuji Electric

Company and Mitsubishi Electric Corporation (both

Tokyo, Japan), Toshiba, and Hitachi (Hitachi-shi, Japan)

The prime US developer of the post-prototype

MCFC was Energy Research Corporation (ERC;

Dan-bury, CT, USA), which became FuelCell Energy in 1999

The second US MCFC developer in the late 1980s was

MC-Power (Burr Ridge, IL, USA), a consortium of the

Institute of Gas Technology (IGT, Des Plaines, IL,

providing technology), Bechtel Corp (engineering), and

Stuart and Stevenson (packaging), associated with

Ishi-kawajima-Harima Heavy Industries (IHI, Tokyo, Japan)

The latter had an early exchange agreement with IGT,

but it did not share MC-Power’s technology The pioneerSOFC developer was Westinghouse Electric Company(now Siemens Westinghouse Fuel Cells, Pittsburgh, PA,USA), but in recent years a large number of other de-velopers have come into the field, both in the UnitedStates and overseas The PEMFC was originally de-veloped at the General Electric Company R&D La-boratories (Schenectady, NY, USA), and then by BallardPower Systems (North Vancouver, BC, Canada) Again,there are now numerous developers of this technology Incontrast, the stationary AFC is represented by only ahandful of developers The AFC section includes anextensive discussion of future sources of hydrogen (H2)fuel for this (and possibly other) FC technology.Following this discussion are sections on electricalissues for stationary FCs, economics, and the conclusions.Throughout costs have been adjusted to third-quarter

2007 US dollars, unless otherwise stated

General

The electric utility industry has been traditionally based

on large central generating stations feeding a radiatingtransmission and distribution system A process of de-regulation, liberalization, and privatization is now inplace worldwide This started in 1978 in the UnitedStates with the Public Utility Regulatory Policies Act.The deregulation process allows wholesale and retailpower trading, which is tending to make central powergeneration and transmission trend toward a distributedpower supply with decentralized power generation.There are arguments beyond the existence of de-regulation for the evolution toward decentralized gen-eration and a distributed power supply These involveeconomics, ecology, and security

Large central power plants have operational and costadvantages, particularly economies of scale However,unless they are integrated into industrial complexes, thewaste heat that they produce cannot be used, because ofthe high cost of long-distance heat transport to populatedareas, since environmental considerations demand thatnew plants must be remote from these One solution tothis problem is decentralized generation, that is, thecogeneration of electrical energy and heat energy at theplace where both are required, consistent with environ-mental requirements Decentralized plants will be muchsmaller than central stations, and will require the use ofclean fuel for use on-site Their pollutant emissions must

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