Iec ts 62239 2 2017

The purp se of this doc ment is to define the req irements for develo in an electronic commercial of the s elf COTS as embly management plan CAMP, hereinaf er also caled the plan, to as

IEC T S 62239-2

Editio 1.0 2 17-0

Process management for av ionics – Management plan –

Part 2: Pr eparation and maintenance of an electronic COT S assembly

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IEC T S 62239-2

Editio 1.0 2 17-0

Process management for av ionics – Management plan –

Part 2: Pr eparation and maintenance of an electronic COT S assembly

management plan

INT ERNAT IONAL

ELECT ROT ECHNICAL

CONTENTS

FOREWORD 4

INTRODUCTION 6

1 Sco e 7

2 Normative referen es 7

3 Terms, definition an a breviated terms 7

3.1 Terms an definition 8

3.2 Ab reviated terms 14 4 Tec nical req irements 15 4.1 General 15 4.2 COTS as embly selection 16 4.2.1 General 16 4.2.2 Desig as uran e 16 4.3 COTS as embly a pl cation 16 4.3.1 General 16 4.3 2 Fu ctional ty 1

7 4.3.3 COTS as embly comp tibi ty 17 4.3.4 As embly materials 17 4.3.5 He t dis ip tion an co l n 17 4.3.6 Integrity analy is 17 4.3.7 Rel a i ty analy is 18 4.3.8 Useful lfe 19 4.3.9 Storage l fe 19 4.3.10 Faiure modes an efects analy is 19 4.3.1 Maintaina i ty an testa i ty 19 4.3.12 Markin s 2

4.3.13 Safety 2

4.3.1 4 Ac e tan e by the plan owner 2

4.4 Electronic COTS as embly man facturer selection 2

4.4.1 General 2

4.4.2 Electronic COTS as embly man facturer q al ty s stem 2

4.4.3 Fran hised distributor q al ty s stem 2

4.4.4 Electronic COTS as embly deratin an stres analy is 2

4.4.5 Electronic COTS as embly q al fication/c aracterization 2

4.4.6 Electronic comp nents u ed in electronic COTS as embly: Selection/q al fication an ac e tan e 2

4.4.7 Electronic COTS as embly man facturin an han l n 2

4.4.8 Electronic COTS as embly q al fication a proval 2

4.4.9 Electronic COTS as embly final ac e tan e 2

4.4.10 Config ration management an doc mentation 2

4.4.1 Plan owner doc mentation 2

4.4.12 Electronic COTS as embly man facturer doc mentation 2

4.4.13 Life c cle management 2

4.4.14 COTS as embly avaia i ty ris management 2

4.4.15 Eq ipment s stem cor ective action an prod ct (electronic COTS as embly) c an e notices 2

4.4.16 Electronic COTS as embly s bstitution or alternative source 2

5.1 Plan content an organization 2

5.2 Plan terms, definition an a breviated terms 2

5.3 Plan focal p int 2

5.4 Plan referen es 2

5.5 Plan a plca i ty 2

5.6 Plan implementation 2

5.7 Plan ac e tan e 2

An ex A (informative) Template for tai orin the req irements of IEC TS 6 2 9-2 2

An ex B (informative) Cros -referen e b twe n IEC TS 6 2 9-2 an SAE EIA-9 3B 2

An ex C (informative) Electronic COTS as embly desig g idel nes an COTS as embly man facturer’s ris as es ment 31

C.1 COTS as embly desig g idelnes 31

C.1.1 Op n s stem arc itecture 31

C.1.2 Ris as es ment an p rforman e 31

C.1.3 As embly critical ty 31

C.2 COTS as embly man facturer’s ris as es ment 31

An ex D (informative) Typical electronic COTS as embly mitigation method an tec niq es 4

An ex E (informative) Req irements matrix for IEC TS 6 2 9-2 5

Bibl ogra h 61

Ta le 1 – Electronic COTS as embly man facturer selection recommen ation 21

Ta le A.1 – Template for tai orin req irements of IEC T 6 2 9-2 2

Ta le B.1 – Cros -referen e b twe n IEC T 6 2 9-2 an SAE EIA-93 B req irements 2

Ta le C.1 – Template for electronic COTS as embly man facturer’s ris as es ment 3

Ta le C.2 – Template for the plan owner’s mitigation an ris as es ment of the electronic COTS as embly man facturer analy ed in Ta le C.1 3

Ta le D.1 – Typical electronic COTS as embly mitigation method an tec niq es 4

Ta le E.1 – Req irements matrix for IEC TS 6 2 9-2 5

INTERNATIONAL ELECTROTECHNICAL COMMISSION

1) Th Intern tio al Ele trote h ic l Commis io (IEC) is a worldwid org niz tio for sta d rdiz tio c mprisin

al n tio al ele trote h ic l c mmite s (IEC Natio al Commite s) Th o je t of IEC is to promote

intern tio al c -o eratio o al q e tio s c n ernin sta d rdiz tio in th ele tric l a d ele tro ic field To

this e d a d in a ditio to oth r a tivitie , IEC p bls e Intern tio al Sta d rd , Te h ic l Sp cific tio s,

Te h ic l Re orts, Pu lcly Av ia le Sp cific tio s (PAS) a d Guid s (h re fer refere to a “IEC

Pu lc tio (s)”) Th ir pre aratio is e tru te to te h ic l c mmite s; a y IEC Natio al Commite intere te

in th s bje t d alt with ma p rticip te in this pre aratory work Intern tio al g v rnme tal a d n n

-g v rnme tal org niz tio s laisin with th IEC als p rticip te in this pre aratio IEC c la orate clo ely

with th Intern tio al Org niz tio for Sta d rdiz tio (ISO) in a c rd n e with c n itio s d termin d b

a re me t b twe n th two org niz tio s

2) Th formal d cisio s or a re me ts of IEC o te h ic l maters e pre s, a n arly a p s ible, a intern tio al

c n e s s of o inio o th rele a t s bje ts sin e e c te h ic l c mmite h s re re e tatio from al

intere te IEC Natio al Commite s

3) IEC Pu lc tio s h v th form of re omme d tio s for intern tio al u e a d are a c pte b IEC Natio al

Commite s in th t s n e Whie al re s n ble eforts are ma e to e s re th t th te h ic l c nte t of IEC

Pu lc tio s is a c rate, IEC c n ot b h ld re p n ible for th wa in whic th y are u e or for a y

misinterpretatio b a y e d u er

4) In ord r to promote intern tio al u iformity, IEC Natio al Commite s u d rta e to a ply IEC Pu lc tio s

tra s are tly to th ma imum e te t p s ible in th ir n tio al a d re io al p blc tio s An div rg n e

b twe n a y IEC Pu lc tio a d th c re p n in n tio al or re io al p blc tio s al b cle rly in ic te in

th later

5) IEC its lf d e n t pro id a y ate tatio of c nformity In e e d nt c rtific tio b die pro id c nformity

a s s me t s rvic s a d, in s me are s, a c s to IEC mark of c nformity IEC is n t re p n ible for a y

s rvic s c rie o t b in e e d nt c rtific tio b die

6) Al u ers s o ld e s re th t th y h v th late t e itio of this p blc tio

7) No la i ty s al ata h to IEC or its dire tors, emplo e s, s rv nts or a e ts in lu in in ivid al e p rts a d

memb rs of its te h ic l c mmite s a d IEC Natio al Commite s for a y p rs n l injury, pro erty d ma e or

oth r d ma e of a y n ture wh ts e er, wh th r dire t or in ire t, or for c sts (in lu in le al fe s) a d

e p n e arisin o t of th p blc tio , u e of, or rela c u o , this IEC Pu lc tio or a y oth r IEC

The main tas of IEC tec nical commite s is to prep re International Stan ard In

ex e tional circ mstan es, a tec nical commit e may pro ose the publ cation of a tec nical

sp cification when

• the req ired s p ort can ot b o tained for the publ cation of an International Stan ard,

despite re e ted eforts, or

• the s bject is sti u der tec nical develo ment or where, for an other re son, there is the

future but no immediate p s ibi ty of an agre ment on an International Stan ard

Tec nical sp cification are s bject to review within thre ye rs of publ cation to decide

whether they can b tran formed into International Stan ard

IEC TS 6 2 9-2, whic is a tec nical sp cification, has b en pre ared by IEC Tec nical

Commite 10 : Proces management for avionic

The text of this tec nical sp cification is b sed on the fol owin doc ments:

Ful information on the votin for the a proval of this tec nical sp cification can b fou d in

the re ort on votin in icated in the a ove ta le

This doc ment has b en drafed in ac ordan e with the ISO/IEC Directives, Part 2

A lst of al p rts in the IEC 6 2 9 series, publ s ed u der the general title Pro ces

manageme nt for avio ic – Manageme t p lan, can b fou d on the IEC website

The commite has decided that the contents of this doc ment wi remain u c an ed u ti the

sta i ty date in icated on the IEC we site u der "ht p:/ we store.iec.c " in the data related to

the sp cific doc ment At this date, the doc ment wi b

The purp se of this doc ment is to define the req irements for develo in an electronic

commercial of the s elf (COTS) as embly management plan (CAMP), hereinaf er also caled

the plan, to as ure c stomers that al of the electronic COTS as embl es in the eq ipment of

the plan owner are selected an a pled in control ed proces es, an that the tec nical

req irements detai ed in this doc ment are ac ompl s ed In general the owners of an

electronic COTS as embly management plan are original (electronic) eq ipment

man facturers (OEMs) an s stem integrators for the a rosp ce, defen e an hig

p rforman e (ADHP) electronic in u try

The o jective is to define an doc ment, as neces ary, proces es to as ure the adeq ac of

electronic COTS as embles selected for u e in electronic s stems This doc ment states

o jectives to b ac ompls ed; it do s not sp cify how tas s are p rformed, sp cific data

col ected or re orts is ued Those who pre are plan in compl an e with this doc ment are

en ouraged to doc ment proces es that are the most efective an ef icient for them in

ac ompl s in the o jectives of this doc ment In order to alow flexibi ty in implementin an

updatin the doc mented proces es, plan authors are en ouraged to refer to their own

internal proces doc ments in te d of in lu in detai ed proces doc mentation within their

plan

Organization that pre are s c plan are cal ed the plan owners an may pre are a sin le

plan, an u e it for al relevant prod cts s p l ed by the organization, or may pre are a

se arate plan for e c relevant prod ct or c stomer

PROCESS MANAGEMENT FOR AVIONICS – MANAGEMENT PLAN –

Part 2: Preparation and maintenance of an electronic

COTS assembly management plan

This p rt of IEC 6 2 9, whic is a tec nical sp cification, a pl es to the develo ment of

COTS as embly management plan (CAMPs) for the integration an management of

electronic COTS as embl es (se 3.1.13 an 3.1.2 ) in electronic s stems u ed in the ADHP

markets where relabi ty is general y critical

NOT 1 Be t pra tic s for ma a in th ele tro ic c mp n nts within th ele tro ic a s mble are d s rib d in

IEC T 6 2 9-1 a d SAE EIA-S D-4 9 whic d s rib th ele tro ic c mp n nt ma a eme t pro ram (ECMP)

In c s s wh re th ele tro ic c mp n nts c n b id ntifie a d ma a e at th c mp n nt le el ECMP c n b

c n id re a a o tio to ma a e th c mp n nts

NOT 2 Th distin tio b twe n a ele tro ic c mp n nt a d a ele tro ic a s mbly is pro id d b th

d finitio s in Cla s 3 This distin tio b twe n a ele tro ic c mp n nt a d a ele tro ic a s mbly is n t alwa s

re o niz d b in u try: for e ample, fiters, c nta tors, p wer s p ly mo ule , rela s, ma n tic a s mble , etc

c n b c n id re a eith r c mp n nts or a s mble In e c a plc tio it is c n id re a b st pra tic for th

u er of this d c me t to clarify this distin tio

De en in on program or prod ct l ne req irements an /or the tec nical c aracteristic of the

electronic COTS as embl es an in agre ment with the c stomer, the electronic COTS

as embly management plan (CAMPs) could con ider tai orin the req irements of this

doc ment Se An ex A

Althou h develo ed for the avionic in u try, this doc ment can b a pl ed by other hig

p rforman e an hig rel a i ty in u tries at their dis retion

The folowin doc ments are refer ed to in the text in s c a way that some or al of their

content con titutes req irements of this doc ment For dated referen es, only the edition

cited a pl es For u dated referen es, the latest edition of the referen ed doc ment (in lu in

an amen ments) a pl es

There are no normative referen es in this doc ment

3 Terms, definitions and abbreviated terms

For the purp ses of this doc ment, the folowin terms, definition an a breviated terms

a ply

ISO an IEC maintain terminological data ases for u e in stan ardization at the fol owin

ad res es:

• IEC Electro edia: avaia le at ht p:/ www.electro edia.org/

• ISO Onlne browsin plat orm: avai a le at htp:/ www.iso.org/o p

3.1 Terms a d definition

3.1.1

a aly is

uti zation of data, referen e materials, action , or test res lts previou ly o tained that can b

uti zed for comp rison to verify that a req irement, a c aracteristic, a p rameter or a criteria

has b en met

Note 1 to e try: Te t re ults a d a s ciate d ta c n b p rt of th a aly is

3.1.2

a s mbly c ara terization

proces of testin an /or analy is of as embly ca a i ty when config ration control of the

as embly's internal detai s is inadeq ate to s p ort traditional q al fication

Note 1 to e try MIL-S D-15 1 pro id s informatio o q alfic tio p rp s s

ran e of management an en ine rin action taken to avoid or resolve the efects of

as embl es not b in proc ra le d e to the man facturer(s) ce sin prod ction

3.1.5

a s mbly qual fic tio

proces u ed to demon trate that the as embly is ca a le of me tin sp cified req irements

for al req ired con ition an en ironments

Note 1 to e try: This ma in lu e q alfic tio b y n th a s mbly ma ufa turer’s lmits for th a s mbly

3.1.6

a s mbly qual ty a s ra c

al activities an proces es providin adeq ate confiden e that e c in ivid al as embly

me ts sp cified req irements

3.1.7

res lt of plan ed an s stematic action neces ary to provide adeq ate confiden e an

eviden e that a prod ct or proces satisfies given req irements

3.1.8

pie e part

electrical, o tical, electro/o tical-mec anical or electronic device that is not s bject to

disas embly without destru tion or imp irment of desig u e

Note 1 to e try: Re istors, c p citors, dio e , inte rate circ its, h brid , b s ars, circ it c rd /mo ule ,

printers, la to c mp ters, dis driv s, a plc tio s e ific inte rate circ its, wo n c mp n nts a d rela s, etc

are e ample of c mp n nt

3.1.9

c nfiguration

p rforman e, fu ctional, an phy ical at ributes of an existin or plan ed prod ct or a

combination of prod cts

Note 1 to e try: Ge eraly e c v riatio of a pro u t le d to a c nfig ratio c a g

3.1.10

c nfiguration c a ge ma a eme t

c nfiguration c ntrol

s stematic proces whic en ures that c an es to rele sed config ration doc mentation are

pro erly identified, doc mented, evaluated for efect, a proved by an a pro riate level of

authority, in orp rated an verified

Note 1 to e try: Ge eraly c nfig ratio ma a eme t a tivity c n ern s stematic pro o al ju tific tio ,

e alu tio , c ordin tio , a d dis o itio of pro o e c a g s, a d impleme tatio of al a pro e a d rele s d

c a g s into

• a plc ble c nfig ratio s of a pro u t,

• a s ciate pro u t informatio , a d

• s p ortin a dinterfa in pro u ts a d th ir a s ciate pro u t informatio

3.1.1

c nfiguration doc me tation

tec nical information whose purp se is to identify an define a prod ct’s p rforman e

fu ctional an ph sical atributes ( or example sp cification , drawin s)

3.1.12

c nfiguration verific tion

action verifyin that the prod ct has ac ieved its req ired at ributes ( or example p rforman e

req irements, fu ctional con traints) an the prod ct’s desig is ac urately doc mented

3.1.13

COTS product

c mmercial of - he-s elf prod ct

one or more comp nents, as embled an develo ed for multiple commercial con umers,

whose desig an /or config ration is control ed by the man facturer’s sp cification or in u try

stan ard

Note 1 to e try: COT pro u ts c n in lu e ele tro ic c mp n nts, s b s emble or a s mble , or to le el

a s mble Ele tro ic COT s b s emble or a s mble in lu e circ it c rd a s mble , p wer s p le , h rd

driv s, a d memory mo ule To -le el COT a s mble in lu e a fuly inte rate ra k of e uipme t s c a raid

ara s, fie s rv rs to in ivid al switc e , ro ters, p rs n l c mp ters, or simiar e uipme t

Note 1 to e try: Ge eraly, it a dre s s al rele a t a p cts of ma a in a s mble d rin s stem d sig ,

d v lo me t, pro u tio , a d p st pro u tio s p ort

3.1.15

COTS a s mbly ma ufa turer

organization resp n ible for the sp cification an the prod ction of the COTS as embly

Note 1 to e try: Ge eraly th COT a s mbly ma ufa turer c ntrols th d sig a d th c nfig ratio (e e if

s b o tra te ), b t it is n t a rule in this mark t s gme t whic is n t fuly d dic te to a io ic , a d th COT

a s mbly ma ufa turer e s re g n raly als th s le of th pro u t to th c mmercial mark t

3.1.16

depe dabi ty

me s re of con isten y in me tin rel a i ty, avai a i ty an o soles en e exp ctation ,

u in logistical s p ort method

3.1.17

deratin

desig method whic in re ses the o erational margin of items by imp sin modified item

u age l mitation whic are more restrictive than the u ual or man facturer’s item o erational

ratin

s

3.1.18

de ig proc s

proces of cre tin an item, eq ipment or s stem from a set of req irements

Note 1 to e try: In g n ral th d sig pro e s folows a s t of s b-pro e s s s c a re uireme ts c pture,

c n e tu l d sig , d taie d sig , impleme tatio a d pro u tio tra sitio Fu ctio al a d p y ic l v rific tio ,

a wel a q alfic tio , c n b p rt of th d sig pro e s whic ma b c le in s me org niz tio s “d v lo me t

pro e s”

3.1.19

durabi ity a aly is

stru tured analy is of the as embly’s resp n e to the stres es res ltin from o eration,

maintenan e, s ip in , storage, an other activities throu hout its sp cified l fe in order to

estimate its exp cted l fe

ina i ty of an item to p rform a req ired fu ction within sp cified lmits

Note 1 to e try: A faiure ma b pro u e wh n a fa lt is e c u tere

in ivid al or corp rate organization that is legal y in e en ent from the fran hiser (in this

case the electronic comp nent man facturer or OCM) an agre s u der contract to distribute

prod cts u in the fran hiser’s name an sales network

Note 1 to e try: Distrib tio a tivitie are c r ie o t in a c rd n e with sta d rd s t a d c ntrole b th

fra c is r Shipme ts a ain t ord rs pla e c n b d s atc e eith r dire t from th OCM or th fra c is d

distrib tor or a e t In oth r word , th fra c is d distrib tor e ters into c ntra tu l a re me ts with o e or more

ele tro ic c mp n nt ma ufa turers to distrib te a d s l th s id c mp n nts Distrib tio a re me ts ma b

stip late a c rdin to th folowin criteria: g o ra hic l are , ty e of cle tele (a io ic for e ample), ma imum

ma ufa turin lot siz Comp n nts s urc d thro g this ro te are prote te b th OCM’s wara ty a d s p le

state where the p rforman e, tec nical c aracteristic , ac urac an con isten y of an item

are maintained an as ured over its entire l fe c cle

Note 1 to e try: Inte rity a ple to item lk ele tro ic c mp n nts, ele tro ic circ it c rd , e uipme t, s stems,

d ta, etc a d is a critic l a p ct to th ir d sig , impleme tatio a d u a e c n itio s

Note 2 to e try: En iro me tal c n itio s c n afe t p y ic l ele tric l a d fu ctio al p rforma c s, for e ample

ele trome h nic l fa lts, ele troma n tic c mp tibi ty (EMC) p rturb tio (for e ample emis io , immu ity),

d sig flaws, material fatig e, c ro io , p wer o ta e , n tural ra iatio disturb n e, etc

3.1.3

l fe c cle

generic p riod of time relatin to the entire p riod of con e tion, definition, bui d, distribution,

o eration, an disp sal of a prod ct

• ro u t ( or example with regard to en ironmental con traints ( hermal, vibration , etc.) ,

• control ed coupln amon s stem elements,

• g arante d timin an re l time exec tion,

• graceful degradation,

• information as uran e an protection,

• s stems of s stems intero era i ty,

• tec nolog in e en en e an o soles en e mitigation

Note 1 to e try: Th interfa e s e ific tio s of a s mble are g n raly fuly d fin d, a aia le to th p blc a d

maintain d a c rdin to gro p c n e s s

pla owner

COTS a s mbly inte rator

original desig authority resp n ible for al asp cts of the desig , fu ctionalty an rel a i ty

of the del vered eq ipment in the inten ed a pl cation an resp n ible for writin an

maintainin their sp cific CAMP

Note 1 to e try: Th pla own r, or COT a s mbly inte rator, ty ic ly inte rate th ele tro ic COT a s mbly

into th A HP ele tro ic s stem a d is th own r of th COT a s mbly ma a eme t pla (C MP)

me s re of the p tential ina i ty to ac ieve overal program o jectives within defined cost,

s hed le, an tec nical con traints

[SOURCE: IEC TS 6 2 9-1:2 15, 3.1.2 ]

3.1.3

ris ma a eme t

act or practice of de ln with ris that in lu es plan ing for ris , as es in (identifyin an

analy in ) ris are s, develo in ris han l n o tion , monitorin ris s to determine how

ris s have c an ed, an doc mentin the overal ris management program

[SOURCE: IEC TS 6 2 9-1:2 15, 3.1.2 ]

3.1.3

s fety

state in whic ris is lower than the b u dary ris

Note 1 to e try: Th b u d ry ris is th u p r lmit of th a c pta le ris It is s e ific for a te h ic l pro e s or

state Th ris is d fin d b th rate or pro a i ty or o c re c a d th e p cte d ma e or injury

stru tured comp rison of the elements of the as embly b in as es ed with those of

predeces or as embl es for whic test or in-service rel a i ty data are avai a le

3.1.4

single e e t ef e t

SEE

resp n e of a comp nent cau ed by the imp ct of a sin le p rticle ( or example galactic

cosmic ray , solar energetic p rticles, energetic neutron an proton )

Note 1 to e try: Th ra g of re p n e c n in lu e b th n n-d stru tiv (for e ample u s t a d d stru tiv (for

e ample latc -u or g te ru ture) p e ome a

spe ific tion

doc ment that expl citly states es ential tec nical at ributes an /or req irements for a produ t

Note 1 to e try: A s e ific tio c n in lu e pro e ure to d termin th t th pro u t’s p rforma c me ts its

Note 1 to e try: In s me c nte ts, th term “altern te a s mbly” is u e to d s rib a s b titute a s mbly th t is

“e u l to or b ter th n” th origin la s mbly

3.1.4

s stem s fety a s s me t

SSA

on oin s stematic, comprehen ive evaluation of the pro osed s stem to s ow that relevant

safety req irements are satisfied

3.1.4

te t

verification action , as es ment an /or trials con u ted an sp cific data o tained, analy ed,

cor ected eventual y to stan ard con ition , an comp red to ac e tan e criteria to verify

p rforman e req irements

Note 1 to e try: Te t c n a ply to fu ctio al or e viro me tal (for e ample th rmal vibratio s, etc.) v rific tio

Note 2 to e try: Wh re “te t” is th d sig ate v rific tio meth d, it is u d rsto d th t s me d gre of a aly is

is in ere t in th v rific tio pro e s a d n e n t b s id ntifie

Note 1 to e try: This tra e bi ty me n th t e ery s p ler in th s p ly c ain is pre are to le aly d clare in

writin th t th y k ow a d c n id ntify th ir s urc of s p ly, whic g e b c to th origin l ma ufa turer a d

c n c nfirm th t th ele tro ic c mp n nts are bra d n w a d were h n le with a pro riate E D a d MSL

h n ln pre a tio s This a th ntic te th t th ele tro ic c mp n nts b in s p le are u u e , bra d n w

c mp n nts with n E D, MSL or oth r d ma e This e s re th t th ele tro ic c mp n nts are prote te b a y

ma ufa turer’s wara tie , h v al of th ir u eful lfe remainin a d fu ctio a c rdin to th ma ufa turer’s

p bls e d ta h et, e hibitin th e p cte c mp n nt lfe in th a plc tio for th OEM’s rela i ty pre ictio s

a d pro u t wara ty

[SOURCE: IEC TS 6 6 8-1:2 16, 3.1.2 ]

us ful l fe

p riod of time from del very of a prod ct to the u age activity u ti its identity is destroyed by

clas ifyin it as salvage

Note 1 to e try: Sometime “u eful lfe” is refere to a “lfec cle”

3.1.4

v l d tio

method of q al fying comp nents at the plan owner, when no in-service data from prior u e is

avai a le an there is no man facturer’s q alfication data to analy e

ADHP a rosp ce, defen e and hig p rforman e

ASIC a pl cation-sp cific integrated circ it

BIT bui t in- est

CAMP COTS as embly management plan

COTS commercial of the-s elf

DMS diminis in man facturin sources

DMSMS diminis in man facturin sources an material s ortages

ECMP electronic comp nents management plan

EMC electromag etic comp tibi ty

EMI electromag etic interferen e

ESD electrostatic dis harge

FCA fu ctional config ration au it

FMEA fai ure modes an ef ects analy is

FMECA fai ure modes, ef ects and criticalty analy is

FPGA field-programma le gate ar ay

GIDEP Government In u try Data Ex han e Program

HAST hig ly ac elerated stres test

IBIT initiated bit

LBO last bu order

LCC le dles c ip car ier

LTB last time bu

LTS last time s ipment

MCM multic ip module

MEMS micro-electro-mec anical s stems

MSL moisture sen itive level

MTBF me n time b twe n fai ure

MTTF me n time to faiure

OEM original eq ipment man facturer

PCA ph sical config ration au it

PCB printed circ it b ard

PCN prod ct c an e notice

PBIT p rforman e bit

PDN prod ct dis ontin an e notification

PCA ph sical config ration au it

PEM plastic electronic microcirc it

RFI req est for information

RoHS Restriction of the u e of certain Hazardou Substan es (Euro e n Union

directive)

REACh Registration, Evaluation, Authorisation an Restriction of Chemicals (Euro e n

Union directive)

RTV ro m temp rature v lcanization

TVS tran ient voltage s p res or

UAV u man ed a rial vehicle

4 Te hnic l re uirements

The plan owner s al have an electronic COTS as embly management plan (CAMP)

ad res in e c req irement of this doc ment, b sed on its existin q al ty management

s stem where a pl ca le, to as ure c stomers that electronic COTS as embl es are selected

an a pled in the plan owner’s eq ipment u in controled proces es (se 5.7)

The plan may b sp cific to one electronic COTS as embly, a ran e of electronic COTS

as embl es or to al electronic COTS as embl es

The fol owin an exes are informative for g idan e an s p ort purp ses only:

• An ex B – Cros -referen e b twe n IEC TS 6 2 9-2 an SAE EIA-9 3B;

• An ex C – Electronic COTS as embly desig g idel nes an COTS as embly

man facturer’s ris as es ment; An ex C provides ris con ideration an g idan e on

selectin electronic COTS as embly man facturers an electronic COTS as embl es for

s p ortin the ac ompl s ment of the req irements of Clau e 4;

• An ex D – Typical electronic COTS as embly mitigation method an tec niq es; Annex

D provides typical mitigation method or tec niq es that can b con idered as neces ary

by the plan owner ac ordin to their a plcation;

• An ex E – Req irements matrix for IEC TS 6 2 9-2

NOT 1 Th re uireme ts of Cla s 4 c n b s b titute b th re uireme ts of SAE EIA-9 3B (s e An e B)

wh re a plc ble, to e a le th pla own r to h rmo is its pla for b th s e ific tio s a d An e A for p te tial

taiorin

NOT 2 It is a pro riate to h v a g o workin relatio s ip with th ele tro ic COT a s mbly ma ufa turer,

prefera ly u in n n-dis lo ure a re me ts or oth r ty e of le al in trume ts in ord r to fa i tate s arin of

te h ic l d ta s ficie tly to me t th re uireme ts of Cla s 4 Wh r e this is n t p s ible, th pla own r c uld

c n id r c r efuly th p te tial r i k s (s e An e C) re ar din th ele tr onic COT a s mbly ma uf actur er s le tio a d th

c n id r atio of h r eq ir eme t of this d c me t

NOT 3 Ma y ele tro ic ma ufa turers th t wo ld pre io sly h v s ld c stom a s mble into th a io ic

mark t are n w wi in to work with origin l e uipme t ma ufa turers (OEMs) to pro u e ele tro ic COT

a s mble Su h ele tro ic ma ufa turers are ty ic ly th b st ty e of ele tro ic COT a s mbly ma ufa turer,

a th y are fami ar with a io ic re uireme ts, wi s ared ta pro a ly more e siy a d wi b more pro e to work

with th OEMs to c mply with th re uireme ts of this d c me t Howe er, th re are ma y oth r more c mmercial

ele tro ic COT a s mbly ma ufa turers th t o ly s p ort a few a io ic re uireme ts a d wi pre e t hig er

The proces es doc mented in the plan s al :

• provide desig as uran e for al a pl ca le as embl es;

• as ure that req irements for e c as embly are identified an evaluated again t the

man facturer’s electronic COTS as embly sp cification an /or datas e t an an

ad itional relevant data to en ure s ita i ty in the en a pl cation;

• as ure that if ad itional p rforman e is req ired ( or example up-s re nin , upratin ,

ad itional p rameters defined) then the electronic COTS as embly s al b con idered as

a sp cific one an s al b u iq ely identified (se 4.3.6 an 4.4.8).The doc mented

proces s al as ure that these evaluation are doc mented (se 4.4.10);

• as ure that avai a i ty an level of o soles en e ris are con idered as major as embly

selection criteria (se 4.4.14)

NOT 1 RTC DO-2 4 / EU OC E ED-8 a d EASA CM – SWCEH – 0 1 pro id g id n e o d sig a s ra c

for airb rn ele tro ic h rdware a d are rele a t pra tic s for me tin th o je tiv s of this d c me t for

d sig in in p rtic lar s e ific c mp n nts s c a ASICs a d F GAs

NOT 2 Rele a t d ta c n in lu e th ele tro ic COT a s mbly ma ufa turer’s re u st for informatio (RFI)

re p n e, a wel a th re ults of pla own r’s a aly e , c ara teriz tio te tin , q alfic tio te tin , etc

4.3 COTS a s mbly appl c tion

4.3.2 Fun tio al ty

The doc mented proces es s al :

• verify that the al ocated eq ipment s stem's electrical an fu ctional req irements for

e c electronic COTS as embly are cle rly sp cified by the plan owner;

• as ure that the selected electronic COTS as embl es satisfy the electrical an fu ctional

req irements for e c a plcation; se 4.3.6 for integrity asp cts

4.3.3 COTS a s mbly c mpatibi ity

The proces es doc mented in the plan s al :

• as ure the electronic COTS as embly an integration proces es are identified an are

comp tible throu hout the eq ipment s stem integration, s ip in , han l n , storage, test,

re air an rework con u ted by the plan owner;

• as ure that an identified efects on as embles are ad res ed

NOT Of c n ern is prote tio of ele tro ic COT a s mble from ele tro tatic dis h rg (E D) d ma e

Rele a t s ctio s of BS EN 10 015, MIL-H B -2 3, IEC 613 0-5-1, a d IEC TR 613 0-5-2 c n aid in c ntrol n

E D d ma e

4.3.4 As embly materials

The proces es doc mented in the plan s al as ure that the electronic COTS as embly

desig is as es ed again t a plca le materials' req irements, s c as red ction of

hazardou , restricted or b n ed s bstan es ( or example RoHS, REACh), foreig o ject

de ris (FOD), fu g s resistan e, an flamma i ty

For electronic COTS as embl es that are determined to b critical, the electronic COTS

as embly s ould me t the req irements of IEC TS 6 6 7-1 or SAE GEIA-STD-0 0 -1 for

definin a le d- re control plan (LFCP)

NOT 1 Ac ordin to th situ tio a n g tiatio b twe n th pla own r a d th ele tro ic COT a s mbly

ma ufa turer c n b c n id re for o tainin al or p rt of LFCP d ta

NOT 2 IEC 6 6 7 (al p rts) pro id s g id n e for d aln with le d- re c mp n nts a d c n titute a rele a t

pra tic with re ard to le d- re impleme tatio

4.3.5 He t dis ipation a d c ol ng

The doc mented proces es s al verify that e c electronic COTS as embly’s he t

dis ip tion an co l n req irements are con istent with the eq ipment s stem sp cification

4.3.6 Inte rity a aly is

The doc mented proces es s al :

• verify that the electronic COTS as embly is con istent with eq ipments stem integrity

req irements (se definition in 3.1.29);

• determine whether the electronic COTS as embly wi b u ed within the en ironmental,

electrical an fu ctional o eratin con ition an l mits sp cified by the electronic COTS

as embly man facturer an wi ke p its whole p rforman es ( or example electrical,

fu ctional)

Integrity as es ments may b p tential y tai ored if agre d with the c stomer (se Clau e 4)

otherwise they s al be con u ted with s f icient detais to u derstan their u e con ition ,

l mitation , an u certainties for the sp cific a plcation with ad itional mitigation as neces ary

(se A nnex C an A nnex D for fur ther g idan e)

Ac ordin to the a pl cation ne d some tec nical analy is an tests can b con u ted to

verify an demon trate u e l mits; this in lu es tec nical analy is an tests in domain l ke:

thermal, mec anical asp cts ( or example vibration , s oc s…), combined en ironment

d ra i ty ( atig e), moisture/cor osion resistan e, electrical stres , natural radiation, ind ced

radiation, electromag etic comp tibi ty (EMC) an other p tential en ironmental an /or

electrical domain

NOT 1 SAE A P 5 9 pro id s g id n e o d ra i ty a s s me t a d is a rele a t pra tic to me t th

o je tiv s of this d c me t An e C pro id s informatio to h lp th u er u d rsta d th d ra i ty a aly is'

NOT 3 Temp rature c cln e p s re ty ic ly h s a e tremely sig ific nt efe t o h w wel P Ms p rform in

moisture/c ro io e viro me ts Te tin of P Ms in lu e g n raly a ful lfe time of temp rature c cln prior to

e p s re to th moisture/c r o io e viro me t

NOT 4 IEC 6 3 6 (al p rts) pro id s g id n e o d aln with n tural ra iatio a d is a rele a t pra tic

4.3.6.2 Ele tronic COTS a s mbly not us d within its spe ifie operating c ndition

a d l mits or thos n t spe ifie

When an electronic COTS as embly is not u ed within the o eratin con ition an lmits

sp cified by the electronic COTS man facturer, the plan owner s al :

• doc ment al the in tan es; se An ex C with regard to p tential identification ris s;

• doc ment either cor ective action or mitigation to brin the plan ed u age within the

sp cified o eratin con ition an l mits, or doc ment ju tification s owin that al

eq ipment s stem req irements wi b met whi e not satisfyin e c criterion (al the

doc mentation b comin p rt of the electronic COTS as embly data p c age)

For those asp cts ( or example en ironmental, electrical, fu ctional, etc.) where the electronic

COTS as embly man facturer do s not sp cify o eratin con ition an l mits, the electronic

COTS as embly is by definition b in u ed b yon its o eratin con ition an l mits In s c

cases the u er can c aracterize the u age o eratin con ition an l mits an their

re e ta i ty or can req est to, or negotiate with, the electronic COTS as embly man facturer

to make the c aracterization In an case the eq ipment s stem integrity an req irements

s al b resp ctively demon trated an met, an the res lts recorded into the electronic

COTS as embly data p c age

Nevertheles , despite the p tential disp sition des rib d within the previou p ragra h, the

u e of an electronic COTS as embly outside its sp cified o eratin con ition an lmits, or if

these ones are not sp cified, is a ris , is dis ouraged an con idered as an ex e tion when

no re sona le alternatives are avai a le Ad itional y, o eration of the electronic COTS

as embly beyon the man facturer’s o eratin con ition an lmits may res lt normaly in

los of war anty by the electronic COTS manufacturer

NOT IEC TR 6 2 0-1 c n pro id g id n e o temp rature u ratin of ele tro ic c mp n nts

4.3.7 Rel abi ty a aly is

The doc mented proces es s al :

• verify that the electronic COT as embly when integrated into the del vera le

eq ipment s stem is managed with relevant mitigation if ne ded to b con istent with

eq ipment s stem rel a i ty req irements;

• en ure that rel a i ty as es ments are con u ted with s f icient detai to u derstan their

u es, lmitation , an u certainties with p tential mitigation as con idered neces ary for

the a pl cation, or con ider p tential tai orin if agre d with the c stomer (se An ex A)

IEC 6 3 6 (al p rts), an IEC 6 3 6-1 in p rtic lar, provide g idan e on the management of

atmospheric radiation SEE ef ects

IEC TS 6 2 9-1:2 15, 4.6.8, an SAE ARP 6 3 , provide g idan e on semicon u tor we

r-out an l fe time ef ects

NOT 1 IEC 6 3 0 (al p rts) a d SAE A P 5 9 pro id g id ln s for pre arin rela i ty a s s me t pla s,

are rele a t pra tic s for me tin th o je tiv s of this d c me t a d pro id g id ln s for th q a tific tio

rela i ty a s s me t lmitatio s a d u c rtaintie

NOT 2 Th A SI/VITA 51 famiy of sta d rd pro id s g id n e o a plc tio of MIL-H B -217 a wel a th

p y ic of faiure a aly e a d are rele a t pra tic s

4.3.8 Us ful l fe

The doc mented proces es s al verify that the electronic COTS as embly u eful l fe is

managed u in relevant mitigation if ne ded to b con istent with the eq ipments stem

req irements The plan owner can p tential y con ider tai orin if agre d with the c stomer

(se An ex A)

NOT 1 IEC T 6 2 9-1:2 15, 4.6.8, a d SAE A P 6 3 pro id g id n e o s mic n u tor we r-o t a d lfe

time efe ts whic c n re ult in ele tro ic COT a s mble a d c n imp ct b th th rela i ty a d o eratin lfe in

th a plc tio

NOT 2 Th ele tro ic COT a s mbly u eful lfe c n b le s th n th e uipme ts stem u eful lfe a d c n b

a dre s dthro g mitig tio s with a s ciate d mo stratio s

NOT 3 Ele tro ic COT a s mbly u eful lfe c n b a s s e thro g me n th t c n in lu e a aly is of

ele tro ic COT a s mbly ma ufa turer s e ific tio s, d ta h et, a d/or a plc tio n te , e p rie c with

simiar items, or oth r meth d

NOT 4 Ne otiatio of a re lstic u eful lfe re uireme t with th c stomer is a e s ntial eleme t of minimizin

TOC

4.3.9 Stora e l fe

The doc mented proces s al verify that the electronic COTS as embly storage l fe is

managed u in p tential mitigation if ne ded (se An ex D) to b con istent with the

eq ipments stem req irements The plan owner can p tential y con ider tai orin if agre d

with the c stomer (se An ex A)

NOT 1 Th ele tro ic COT ma ufa turer’s d ta h et or d c me tatio pro id s g n raly informatio o

stora e lfe c n itio s

NOT 2 IEC 6 4 5-1, IEC 6 4 5-2 a d IEC 6 4 5-5 c ntain informatio o lo g term stora e

NOT 3 SAE GEIA-S D-0 0 is u d r d v lo me t a d c ntain informatio o lo g term stora e

4.3.10 Fai ure mode a d ef e ts a aly is

The doc mented proces s al in lu e fai ure modes an ef ects analy is (FMEA) as part of

the desig proces integratin the electronic COTS as embly when req ired by the desig

as uran e proces Subclau e 4.4, Ta le 1, an An ex C provide s p ort on selectin

electronic COTS as embly man facturers an electronic COTS as embl es for me tin the

req irements of 4.3.1

NOT De elo me t eficie c c n b e h n e b inte ratin FMEA with h z rd a aly is a d te ta i ty

a aly is

4.3.1 Maintainabi ity a d te tabi ty

The doc mented proces s al as ure that the electronic COTS as embly, as in orp rated in

the eq ipment s stem, me ts maintaina i ty an testa i ty req irements

NOT Emp a is is p t o is latio from th fa lty mo ule d rin e uipme ts stem te t Buitin-e t (BIT) c n

4.3.12 Markings

The doc mented proces es s al en ure that the electronic COT as embly markin s me t

the req irements for identification, warnin s, trace bi ty, etc

4.3.13 Safety

The doc mented proces s al as ure eq ipment s stem en ironmental, p rson el, an

eq ipments stem safety req irements are met

NOT 1 MIL-S D-8 2, alo g with SAE GEIA-S D-0 10, pro id s g id n e o th s stem s fety a s s me t

pro e s a d is a rele a t pra tic for me tin th o je tiv s of this d c me t

NOT 2 SAE A P 4 61 pro id s g id ln s for th u e of rela i ty a s s me t re ults for a s fety a aly is

The doc mented proces es s al verify that the electronic COTS as embly do s not contain

or u e materials k own to prod ce toxic gas es when overhe ted or burned, in s f icient

q antity, to compromise the safety or he lth of p rson el as ociated with the a plcation

NOT 3 A s ita le meth d to e alu te to icity of materials is d s rib d in AS M E16 8-15

4.3.14 Ac epta c by the pla own r

The doc mented proces s al define the plan owner’s electronic as embly, eq ipment an

s stem ac e tan e tests as a pl ca le

NOT RTC DO-2 4, EU OCAE ED-8 a d EASA CM – SWCEH – 0 1 pro id g id n e o a c pta c te t a d

are rele a t pra tic s for me tin th o je tiv s of this d c me t

4.4 Ele tronic COTS a s mbly ma ufa turer s le tio

The plan owner s al con u t a ris as es ment of p tential electronic COTS as embly

man facturers to determine their s ita i ty in order to me t the req irements of this

doc ment

An ex C may b u ed to s p ort this ris as es ment

Ta le 1 s ows recommen ation de en in on the output of this ris as es ment

man fa turer’s abi ty to share

pro uct data an me t the

req irements of this

ele tro ic COT a s mbly or

‘taior’ witha re me t from th

c stomer

th a plc tio re uire a d wh t

th ele tro ic COT a s mbly

ma ufa turer ofers to d termin

ele tro ic COT a s mbly

ma ufa turer to c o erate b ter

a d/or p y for a ditio al te tin

th ele tro ic COT a s mbly

ma ufa turer ofers to d termin

ele tro ic COT a s mbly

ma ufa turer to c o erate b ter

4.4.2 Ele tronic COTS a s mbly ma ufa turer qu l ty s stem

The plan owner s al verify that the electronic COTS as embly man facturer has a

doc mented q al ty management s stem Unles otherwise sp cified by the c stomer, the

q al ty s stem s ould b as es ed to an international y recog ised q al ty management

s stem or eq ivalent

NOT 1 An intern tio aly re o nis d q alty ma a eme t s stem c n b rele a t p rts of ISO 9 01 or

prefera ly AS/EN/JISQ 910 or e uiv le t

Where the plan owner con u ts or ena les an as es ment or au it on the as embly

man facturin faci ty, then the as es ment or au it s ould b con u ted by s ita ly trained

au itors in ac ordan e with an international y recog ised q al ty management s stem

NOT 2 AS/EN/JISQ 910 c ntain n w th re uireme t for a a ti-c u terfeit ma a eme t for al ty e of

ele tric l a d me h nic l c mp n nts a d materials a d c n s tisfy th n e to c n id r a strate y for a oidin

c u terfeit a d fra d le t re y le c mp n nts, s e 4.4.6 Some d c me ts s c a IEC 6 6 8 (al p rts), SAE

AS5 5 a d SAE AS617 c n aid for a ti-c u terfeit ma a eme t

4.4.3 Fra c ise distributor qual ty s stem

If the electronic COTS as embly is purc ased from a fran hised distributor, then the

req irements of AS/EN/JISQ 912 or SAE AS 6 9 s ould a ply to the fran hised distributor

4.4.4 Ele tronic COTS a s mbly derating a d stre s a aly is

The doc mented proces s al :

• determine the deratin criteria that the electronic COTS as embly man facturer u ed in its

desig proces ;

• con ider where a pro riate the deratin criteria an method if provided by the electronic

COTS as embly man facturer;

• doc ment an a pro riate estimate of the deratin criteria an method u ed by the

electronic COTS as embly man facturer if the electronic COTS as embly man facturer

do s not provide this information or if it is not a pro riate;

• en ure that this data is u ed to val date the rel a i ty as es ment as umption

NOT SAE GEIA-S D-0 0 c n aid with d ratin criteria

4.4.5 Ele tronic COTS a s mbly qual fic tio /c ara terization

The proces es doc mented in the plan s al en ure by whatever me n a pro riate ( or

example deratin , analy is, testin , an s re nin ) that the electronic COTS as embly is

q al fied or c aracterized again t the req irements of the eq ipments stem sp cification

NOT 1 L c of in ig t into th intern l c nfig ratio , or la k of c ntrol of th intern l c nfig ratio c n pre lu e

“q alfic tio ” of th ele tro ic COT a s mbly in th tra itio al s n e th t s p orts fu ctio al c nfig ratio a dit

(FC )p y ic l c nfig ratio a dit (PC ) a d fin d in MIL-S D-15 1 In th t c s , “c ara teriz tio ” a aly is

a d/or te tin c mbin d with a ris a s s me t c n b s b titute for th tra itio al “q alfic tio ”

NOT 2 In-s rvic e p rie c with th ele tro ic COT a s mbly in q e tio c n b u e to th e te t alowe

b th c stomer’s s e ific tio a d SOW tome t th re uireme ts of 4.4.5

NOT 3 Qu lfic tio of simiar ele tro ic COT a s mble c n b u e to th e te t alowe b th c stomer’s

s e ific tio a d SOW tome t th re uireme ts of 4.4.5

NOT 4 SAE A P 5 9 pro id s g id n e o simiarity a aly is a d is a rele a t pra tic to me t th o je tiv s

of this d c me t

NOT 5 IEC TR 6 2 0-1 pro id s g id n e o u ratin of ele tro ic a s mble

4.4.6 Ele tronic c mpon nts us d in ele tronic COTS a s mbly:

Sele tio /qu l fic tion a d a c pta c

The plan owner s al :

• doc ment an as es the electronic COTS as embly man facturer’s electronic

comp nents selection/q alfication an ac e tan e proces ;

• otherwise provide alternative as uran e b sed on an as es ment of the adeq ac of the

electronic COTS as embly manufacturer's selection/q alfication an ac e tan e efort

an des ription of an ad itional ef ort req ired to as ure that the electronic COTS

as embly wi me t al sp cified req irements

The electronic COTS as embly man facturer s ould have an electronic comp nent

management plan (ECMP) complant with IEC TS 6 2 9-1 an /or SAE EIA-STD-4 9 as this

is a b st practice for managin electronic comp nents in a glo al prod ct l fe c cle This

s ould in lu e anti-cou terfeit mitigation

NOT 1 ECMP a c rdin to IEC T 6 2 9-1 a d/or SAE S D-4 9 is a rele a t pra tic for hig e d

d fe c /a ro p c COT a s mble re ardle s of a s mbly critic lty le el

NOT 2 As e sme t to IEC T 6 2 9-1 a d/or SAE EIA-S D-4 9 b a a s s me t b d is a rele a t b st

pra tic for hig e d a ro p c a d d fe c ele tro ic COT a s mble re ardle s of a s mbly critic lty le el A

rele a t a s s me t b d c n b IECQ

NOT 3 IEC 6 6 8 (al p rts), DFA 2 2.2 6.7 0 , Defe c Sta d rd 0 -13 , SAE AS5 5 , SAE AS617 a d

AS/EN/JISQ 910 pro id u iform re uireme ts, pra tic s a d meth d to mitig te th ris s of re eivin a d

in tal n c u terfeit ele tro ic c mp n nts a d are rele a t pra tic s for hig e d a ro p c a d d fe c

ele tro ic COT a s mble re ardle s of th a s mbly critic lty le el

4.4.7 Ele tronic COTS a s mbly ma ufa turin a d ha dl ng

The proces es doc mented in the plan s al verify that the electronic COTS as embly

man facturer has proces ca a i ty uti zin man facturin an han l n tec nologies whic

are re e ta le an s ficient to me t eq ipment s stem req irements

4.4.8 Ele tronic COTS a s mbly qual fic tio approv l

The proces es doc mented in the plan s al :

• as ure that the electronic COTS man facturer’s q al fication proces es for the electronic

COTS as embly are doc mented an as es ed;

• otherwise as ure that alternative as uran e is provided that the electronic COTS

as embly wi p rform as req ired in the a plcation sp cified u age

4.4.9 Ele tronic COTS a s mbly final a c pta c

The plan owner s al:

• doc ment an as es the electronic COTS as embly man facturer’s final ac e tan e

proces ( or example ac e tan e test proced re);

• otherwise provide alternative as uran e that the electronic COTS as embly wi p rform as

req ired in the a pl cation sp cified u age

4.4.10 Configuration ma a eme t a d doc me tation

The proces doc mented in the plan s al :

• in lu e a config ration management proces a pro riate to the electronic COTS

as embly;

• verify that the eq ipments stem config ration is maintained relative to the electronic

COTS as embly u age in the a pl cation;

• verify that to ls u ed for desig and verification are u der config ration control an

in lu ed with the desig control an design c an es;

• pro ose, when the config ration management of the electronic COTS as embly can ot b

g arante d ( or example not a pro riate, mis in in whole or in p rt , an alternative

a pro c to as ure that contract req irements are met an that the electronic COTS

as embly wi p rform as req ired in the sp cified a pl cation u age

In the last case, an despite these p tential disp sition , the u e of the electronic COTS

as embly is at ris an is dis ouraged an con idered as an ex e tion when no re sona le

alternative is avaia le

NOT 1 RTC DO-2 4, EU OCAE ED-8 , a d EASA CM – SWCEH – 0 1 pro id g id n e o th c nfig ratio

ma a eme t pro e s a d are rele a t pra tic s

NOT 2 SAE EIA-6 9 pro id s a n tio al c n e s s sta d rd for c nfig ratio ma a eme t

NOT 3 Guid n e o c nfig ratio ma a eme t is als giv n in ISO 10 0

NOT 4 Th intern l c nfig ratio c ntrol of ma y ele tro ic COT a s mbly mi tate a ain t th s c e sful

c mpletio to q alfic tio , fu ctio al c nfig ratio a dit (FCA) a d p y ic l c nfig ratio a dit (PC ) a d fin d

in MIL-S D-15 1

4.4.1 Pla owner doc me tatio

The proces es doc mented in the plan s al en ure that a s stem exists at the plan owner

that colects, stores, provides retrieval, analy is an re ortin ca a i ty, for al relevant data

from the electronic COTS as embly, eq ipments stem integration an eq ipments stem u e

in service, an for ke pin the data ac ordin to c stomer or reg latory req irements

Data s ould in lu e:

• electronic COTS as embly datas e t an /or sp cification data ( or example electrical /

fu ctional / en ironmental sp cified con ition of u e, input an output p rameters,

voltage ratin , p c agin dimen ion , avai a i ty data, etc.);

• electronic COTS as embly tec nical an a pl cation notes, rel a i ty data, avai a i ty

information, storage con ition , integration data ( or example ESD an MSL sen itivity,

etc.);

• electronic COTS as embly bi of materials ( or example electronic comp nents l st, etc.);

• electronic COTS as embly q alfication data ( or example electronic COTS as embly

man facturer’s q alfication test data, man facturin as embly proces val dation,

en ironmental tests res lts, etc.);

• electronic COT as embly q al ty as uran e data ( or example electronic COTS as embly

man facturer’s statistical proces control data, as embly man facturer’s as embly an /or

comp nent s re nin data, etc.);

• a plcation data ( or example fu ctional simulation data, bre db ard test data, thermal

analy is data, stru tural analy is data, electromag etic emis ion an s s e tibi ty data,

as embly s re nin data col ected by the eq ipments stem man facturer/integrator or a

test hou e, en ironmental stres s re nin (ESS) data from hig er-level s re nin , etc.);

• q alfication data col ected by the plan owner or a test hou e, simi arity analy is res lts,

as embly in-service data u ed for q alfication;

• electronic COTS as embly c aracterization data ( or example data from testin con u ted

by the plan owner when as embly internal config ration control is inadeq ate for

q alfication);

• man facturin , as embly an integration data ( or example plan owner’s statistical

proces control data at eq ipment s stem man facturin /integration, ESS data from

man facturin , as embly an integration, an in proces an final fu ctional test ;

• c stomer reject data;

• in-service data The plan owner ne d to con ider d rin its ris as es ment (se 4.4 an

An ex C) the p tential imp cts of u avai a i ty of some of these data with regard to

con isten y with the eq ipment s stem req irements

4.4.12 Ele tronic COTS a s mbly ma ufa turer do ume tatio

The proces doc mented in the plan s al :

• in lu e a proces to req est electronic COTS as embly data ac ordin to 4.4.1 when

avai a le from the electronic COT as embly man facturers to as ure de en a i ty an

to faci tate related analy es ( or example integrity, rel a i ty);

• identify an adeq ate en ine rin l n b twe n the electronic COTS as embly u er an the

electronic COTS as embly man facturer with ac es to the related information/proces for

e c electronic COTS as embly typ /man facturer;

• en ure that in the event that the plan owner is u a le to doc ment the electronic COTS

as embly’s config ration in adeq ate detai to as ure de en a i ty then the plan owner

s al provide alternate as uran e that the as embly wi p rform as r eq ired in the sp cified

a plcation u age, se 4.4.10

4.4.13 Life c cle ma a eme t

The doc mented proces es s al en ure that the l fe c cle o jectives are met an activities

have b en completed as outl ned in plan or that deviation have b en ad res ed

NOT RTC DO-2 4, EU OCAE ED-8 a d EASA CM – SWCEH – 0 1 pro id g id n e o pro e s a s ra c

a d are rele a t pra tic s for me tin th o je tiv s of this d c me t

4.4.14 COTS a s mbly a ai abi ty ris ma a eme t

The doc mented proces es s al :

• en ure that ris s as ociated with avaia i ty of the electronic COTS as embly an

tec nolog c an es are identified, evaluated u in a pro riate metric , an that method

to mitigate those ris s are identified;

• as ure trac in an re ortin of the statu of ris mitigation eforts when req ired by

c stomer or bu ines ne d ;

• doc ment the proces es u ed by the plan owner to resolve o solete electronic COTS

eq ipment s stems in whic the electronic COTS as embly is integrated as req ired,

in lu in logistic s p orta i ty an l fe c cle management is ues when req ired by

c stomer or bu ines ne d

NOT 1 Critic l d te in a ele tro ic COT a s mbly’s lfe c cle s c a pro u t dis o tin a c n tific tio

(PDN), e d of pro u tio (EOP), la t b y ord r (LBO), la t time b y (LTB), la t time s ipme t (LT ) a d e d of

s p ort (EOS) are imp rta t for lfe c cle pla nin a d s p orta i ty Mark t s rv i a c of s p lers, s c a

to ls th t pro id lfe c cle informatio s c a EOS a d EOP for ele tro ic COT ele tro ic a s mble , c n b

c n id re b th pla own r a p rt of th o s le c n e ma a eme t pro e s a d are re omme d d pra tic s

for me tin th o je tiv s of this d c me t

NOT 2 IEC 6 4 2, SAE S D-0 16, a d EIA GEB1 in lu e pro ctiv DMSMS mitig tio meth d a plc ble for

ele tro ic a s mble d rin s stem d sig

NOT 3 EIA-7 4 pro id s d finitio s for th p rp s of d s ribin th lfe c cle of ele tro ic

NOT 4 Informatio relativ to th ele tro ic COT a s mbly, for c n id ratio of metric , in lu e : te h olo y

ris a d maturity, lfe c cle, le el of c nfid n e in ma ufa turer, pre icte o s le c n e, s le s urc a s mbly,

impre is ma ufa turer s e ific tio of a s mbly p rforma c (s e ifie a “ty ic l”, n t s e ifie , etc.),

a s mble oth r th n th s re diy a aia le in larg v lume a d id ntifie o a plc ble te h olo y ro dma s

The plan owner s al doc ment the proces es uti zed for o soles en e management

NOT 5 This in lu e pro e s s u e to ma a e e istin a d imp n in ele tro ic COT a s mbly situ tio s

4.4.15 Eq ipme t s stem c r e tive a tion a d product (ele tronic COTS a s mbly)

c a ge notic s

The plan s al doc ment the proces u ed by the plan owner, or s stems in place for:

• data col ection an analy is;

• u e of factory data, c stomer reject data, an in-service data if avaia le to improve the

eq ipment s stem ( or example p rforman e, o eratin , etc.) in whic the electronic

COTS as embly is integrated;

• receipt of man facturer prod ct c an e notices (PCNs) that af ect the electronic COTS

as embly an those that are not DMSMS or o soles en e related ( or example, a GIDEP

or safety alert on the prod ct, man facturin as embly proces c an e, factory location

c an e, etc.), an evaluation of the p tential ef ects on the eq ipments stem

NOT RTC DO-2 4, EUROC E ED-8 , a d EASA CM – SWCEH – 0 1, pro id g id n e o pro lem re ortin ,

tra kin a d c re tiv a tio a d are rele a t pra tic s for me tin th o je tiv s of this d c me t

4.4.16 Ele tronic COTS a s mbly s bstitutio or altern tive s urc

4.4.16.1 Approa h for a c ptabi ty

An s bstitute or alternative source of an electronic COTS as embly s al b form, fit an

fu ction alternatives whic are identified an doc mented in the plan owner’s

eq ipments stem as embly data ase This is to red ce p tential ris s of electronic COTS

as embly proc rement or to solve an o soles en e or u avai a i ty pro lem of the previou

source or sources

4.4.16.2 Customer n tific tions a d ap rov ls

Cu tomer notification an a provals s al b defined b twe n plan owner an c stomer, if

req ired Sin e the c stomer notification an a proval proces is lkely to b u iq e to e c

c stomer-s p l er (general y the plan owner) relation hip, related req irements are b yon

the s o e of the b sel ne electronic COTS as embly management proces des rib d in this

doc ment, an s ould b doc mented in the contractual agre ments b twe n the plan owner

an the c stomer

5 Pla administration

5.1 Pla c nte t a d orga ization

The plan s al b organized in s c a man er that e c of the req irements of Clau e 4 is

ad res ed cle rly, con isely an u ambig ou ly

The plan s al state cle rly, con isely, an u ambig ou ly:

• what the plan owner do s to ac ompl s e c of the o jectives;

• how compl an e to the plan is demon trated;

• that the eviden e is avai a le to s ow that the o jectives have b en ac ompl s ed; an

• where the plan owner o tain electronic COT as embles ( rom the man facturer itself,

or a distributor or other source) an that the relevant req irements of this doc ment also

a ply to that source

Al the req irements given in Clau e 5 a ply to delvera le eq ipment an /or s stems as

stated in Clau e 4 These req irements may b ac ompl s ed by either the plan owner

in lu in the p tential s p ort service u der its authority or the electronic COTS as embly

man facturer in whole or in p rt ac ordin to the contract terms In either case, the plan

owner has the resp n ibi ty for en urin al o jectives an req irements are met

NOT Gro n s p ort te t e uipme t, flg t d mo strator a s mble , a d prototy e are ty ic ly e empt from

th s re uireme ts, u le s th pla own r state oth rwis in its pla , s eCla s 4

5.2 Pla terms, definitions a d ab re iate terms

The terms, definition an a breviated terms u ed in the plan s al b those of Clau e 3 of

this doc ment, u les they are cle rly defined otherwise in the plan

5.3 Pla foc l point

The plan s al :

• identify an authority or an organization to serve as the primary interface b twe n the plan

owner an outside p rties ( or example c stomer, electronic COTS man facturer) in

maters p rtainin to the plan;

• as ure that it is reviewed an updated as neces ary

5.4 Pla refere c s

The plan s al in lu e a l st of referen es to al the doc ments neces ary to ac ompl s the

electronic COTS as embly management, in lu in this doc ment, other in u try an

government doc ments, an plan owner’s internal doc ments

5.5 Pla appl c bi ity

The plan s al doc ment al the electronic COTS as embly typ s in lu in p tential tai orin

detai s agre d with the c stomer (se An ex A) for the ran e of eq ipment an /or s stems

man factured an /or integrated by the plan owner to whic the plan a pl es

NOT Th ra g of e uipme t a d/or s stems is n t inte d d to b a lst of p rt n mb rs It c n in lu e, for

e ample, th a plc ble mark t s gme t (for e ample “This pla a ple to al e uipme t ma ufa ture for

a ro p c a plc tio s.”) It als c n in lu e a afe tivity d te (for e ample “This pla a ple to al n w

e uipme t a d/or s stems, a d to c mp n nts s b titute into e istin e uipme t a d/or s stems.”) Th ra g of

e uipme t a d/or s stems als c n b lmite or re uire b c rtain c ntra tu l a re me ts

The plan s al b ac e ted when the plan owner an the c stomer agre that the plan is

ac e ta le Certification by an as es ment b d may b u ed as eviden e that the plan

satisfies the req irements of this doc ment

NOT A rele a t b d c n b IECQ

Annex A

(informativ )

Template for tai oring the requirements of IEC TS 62239-2

De en in on program or prod ct l ne req irements, the plan owner may, with a pro riate

ju tification, amen the o jectives of Clau e 4 by ad in to or deletin them This can b

ac ompl s ed by tai orin the req irements

An ex A provides a tai orin template that can b u ed in this regard This method is b st

when the plan owner is startin new desig s for sp cific c stomers who interact directly with

the plan owner

Tai orin the req irements can b an o tion ena l n dis u sion an ex han es b twe n the

plan owner an the c stomer for pre arin for example a c stomer’s contract review In an

case the p tential tai orin of the req irements s al b con ur ed up n b twe n plan owner

an c stomer If this is done, then the plan wi b as es ed ac ordin to the amen ed lst of

req irements

Ta le A.1 provides a template for tai orin the req irements for IEC TS 6 2 9-2

Table A.1 – Template for tai oring re uireme ts of IEC TS 6 2 9-2

Annex B

(informativ )

Cross-reference between IEC TS 62239-2 and SAE EIA-933B

Ta le B.1 provides a cros -referen e ta le b twe n IEC T 6 2 9-2 an SAE EIA-9 3B that

may b u ed to satisfy the req irements of IEC TS 6 2 9-2

Table B.1 – Cro s-refere c betwe n IEC TS 6 2 9-2

a d SAE EIA-9 3B re uireme ts

IE TS 6 2 9-2:2 17 –

claus /su claus n mber

Satisfied by S E EIA-9 3B:2 15

– claus /su claus n mber

SAE EIA9 3d e n t a dre s this

4.3.1 Ge eral

4.3.2 Fu ctio alty 3.1 Fu ctio alty

4.3.3 COT a s mbly c mp tibi ty 3.4 Comp tibi ty with Sy tem

As embly Pro e s

4.3.4 As embly materials 3.13 Materials

4.3.5 He t dis ip tio a d c oln 3.2.3 He t dis ip tio a d c oln

4.3.6 Inte rity a aly is 3.1, 3.2, 3.5 IEC T 6 2 9-1 re uireme t

c v re b ma y SAE EIA-9 3B

cla s s

4.3.9 Stora e lfe 3.2 Op ratin , stora e a d

tra s ortatio e viro me t

4.4.2 Ele tro ic COT a s mbly

ma ufa turer q alty s stem

IE TS 6 2 9-2:2 17 –

claus /su claus n mber

Satisfied by S E EIA-9 3B:2 15

– claus /su claus n mber

4.4.12 Ele tro ic COT a s mbly

ma ufa turer d c me tatio

3.10 c nfig ratio c ntrol

4.4.16 Ele tro ic COT a s mbly

s b titutio or altern tiv s urc

Not in lu e

5 Pla a ministratio Pla a ministratio

5.1 Pla c nte t a d org niz tio

Se 3.1.31 for a definition The doc mented proces es s ould as ure that adeq ate

con ideration is given to selection of electronic COTS as embl es that ad ere to o en

prin iples an stan ard where a pl ca le with regard to the a pl cation

NOT 1 Sele tio of ele tro ic COT a s mble with wel-d fin d sta d rd n n-pro rietary interfa e a p rt of

a o e arc ite ture th t is s ala le a d e olv ble is a e s ntial eleme t of minimizin total own rs ip c st

(TOC) thro g mitig tio of diminis in ma ufa turin s urc s (DMS) efe ts, a d ma imizin te h olo y

in e e d n e/e s of te h olo y in ertio

NOT 2 A SI/VITA 4 pro id s a o e arc ite ture sta d rd for e viro me ts, d sig a d c n tru tio , s fety

a d q alty, a d its u e, wh re a plc ble, is a rele a t pra tic

C.1.2 Ris a s s me t a d performa c

The doc mented proces es s ould as ure that adeq ate con ideration is given to selection of

electronic COTS as embl es

NOT 1 SAE A P 5 9 pro id s g id n e o th u e of rela i ty a s s me t re ults to s b ta tiate b sin s

d cisio s a d is a rele a t pra tic for me tin th o je tiv s of this d c me t

NOT 2 ISO 310 0 whic d s rib s ris ma a eme t a d ISO/IEC 31010 whic d s rib s ris ma a eme t

te h iq e , to eth r with ISO Guid 7 whic pro id s ris ma a eme t v c b lary, are rele a t pra tic s for

me tin th o je tiv s of this d c me t

C.1.3 As embly critic l ty

The doc mented proces es s ould en ure that the electronic COTS as embly critical ty is

identified an the cor esp n in desig as uran e level is implemented The proces for

electronic COTS as embly critical ty as es ment an ratin , an the cor esp n in desig

as uran e levels, when not sp cified in the equipment s stem sp cification, s ould b

identified by the plan owner an the metric doc mented

NOT 1 Item critic lty a s s me t a d ratin is a two-ste pro e s First, th e uipme ts stem fu ctio al

critic lty is d termin d Ne t, in ivid al item critic lty is d fin d b s d o s stem re u d n y A faiure mo e ,

efe ts a d critic lty a aly is (FMEC ) c n b u e to d fin e uipme ts stem item critic lty thro g a a aly is

of s stem arc ite ture a d c n e u n e of e uipme ts stem item faiure

NOT 2 RTC DO-2 4, EU OC E ED-8 a d EASA CM – SWCEH – 0 1 pro id g id n e o d termin tio of

d v lo me t a s ra c le els a d are rele a t pra tic s for me tin th o je tiv s of this d c me t

NOT 3 RTC DO-2 4, EUROC E ED-8 a d EASA CM – SWCEH – 0 1 L v ls A a d B c mp s a a c pta le

d finitio of “flg t critic l"

C.2 COTS a sembly manufacturer’s risk a sessme t

Ta le C.1 is an example of a ris as es ment proces whic may b u ed to ris as es the

data avaia le from the electronic COTS as embly man facturers

The intent of Ta le C.1 is that the q estion in column 1 are sent out to e c electronic COTS

as embly man facturer an column 2 (or column 3) is destined to the electronic COTS

man facturer’s resp n es Alternatively the plan owner can complete this on their b half

b sed on data they ac uire from the electronic COTS as embly datas e t an /or sp cification

Usin Ta le C.2, the plan owner can then review the an wers from Ta le C.1, ad in in

column 2 al the plan owner’s ris mitigation con ideration an s mmarisin in column 3 the

are s of ris when u in the electronic COTS as embly in the a pl cation whic may res lt in

‘tai orin ’ (se An ex A)

The resp n es from al the electronic COT as embly man facturers s rveyed can then b

analy ed in the same way by completin column 4 an 5, etc

Ac ordin to the electronic COTS as embly typ (se definition in 3.1.13 an 3.1.2 ), the

contents ( or example q estion ) of Ta le C.1 an Ta le C.2 can b tai ored

A final review is made to as es whic of the electronic COTS as embly man facturers

in estigated presents the lowest overal ris when u ed in the a pl cation (se 4.3) This can

al ow to select one or a s ort lst of electronic COTS as embly man facturer(s) an to make

de p r as es ment on key to ic if ne ded

In some situation , for example if there is only one p s ible electronic COTS as embly

man facturer, the interest to contin e in the electronic COTS as embly way can b s p orted

by ad itional q estion relatin to program logistic ( or example le d- ime, develo ment

resources req ired, desig s hed les, costs ( or example non-rec r in cost for desig in ,

testin , in u trial zation) for comp rin to an in-hou e desig an develo ment activity