FIXED CAPACITORS FOR USE IN ELECTRONIC EQUIPMENT – Part 8: Sectional specification: Fixed capacitors of ceramic dielectric, Class 1 1 General 1.1 Scope This part of IEC 60384 is appl
Scope
IEC 60384 outlines standards for fixed ceramic dielectric capacitors with a specified temperature coefficient (dielectric Class 1), designed for electronic equipment This standard includes leadless capacitors but excludes fixed surface mount multilayer ceramic capacitors, which are addressed by IEC 60384-21 (Class 1).
Capacitors for electromagnetic interference suppression are not included, but are covered by IEC 60384-14.
Object
This standard aims to define preferred ratings and characteristics for capacitors, selecting appropriate quality assessment procedures, tests, and measurement methods from IEC 60384-1:2008 It establishes general performance requirements, ensuring that test severities and specifications meet or exceed the prescribed performance levels, as lower performance levels are not acceptable.
Normative references
This document references essential documents that are crucial for its application For references with specific dates, only the cited edition is applicable In the case of undated references, the most recent edition of the referenced document, including any amendments, is relevant.
IEC 60063:1963, Preferred number series for resistors and capacitors
IEC 60068-1:2013, Environmental testing – Part 1: General and guidance
IEC 60384-1:2008, Fixed capacitors for use in electronic equipment – Part 1: Generic specification
IEC 61193-2:2007, Quality assessment systems – Part 2: Selection and use of sampling plans for inspection of electronic components and packages
ISO 3:1973, Preferred numbers – Series of preferred numbers
Information to be given in a detail specification
General
Detail specifications shall be derived from the relevant blank detail specification
Detail specifications must not impose requirements that are lower than those outlined in the generic, sectional, or blank detail specifications If more stringent requirements are included, they should be documented in section 1.9 of the detail specification and clearly marked in the test schedules, such as with an asterisk.
The information given in 1.4.2 may for convenience, be presented in tabular form
The following information shall be given in each detail specification and the values quoted shall preferably be selected from those given in the appropriate clause of this sectional specification.
Outline drawing and dimensions
There shall be an illustration of the capacitor as an aid to easy recognition and for comparison of the capacitor with others
The detail specification must include dimensions and their corresponding tolerances, which are crucial for ensuring interchangeability and proper mounting It is recommended that all dimensions be expressed in millimetres; however, if the original measurements are in inches, the equivalent metric dimensions in millimetres should also be provided.
Numerical values for the body length, width, height, and wire spacing must be provided, or for cylindrical types, the body diameter along with the length and diameter of the terminations When detailing multiple items, such as capacitance values or voltage ranges, dimensions and their associated tolerances should be organized in a table beneath the drawing.
The detail specification must include dimensional information that adequately describes the capacitors when the configuration differs from the standard Additionally, if the capacitor is not intended for use on printed boards, this should be explicitly mentioned in the specification.
Mounting
The detailed specification must outline the mounting methods for standard use, as well as for vibration and shock testing applications If the capacitor design necessitates special mounting fixtures, the specification should include a description of these fixtures, which are essential for conducting vibration and bump or shock tests.
Ratings and characteristics
The ratings and characteristics shall be in accordance with the relevant clauses of this standard, together with the following:
Products that meet the detailed specifications may have varying ranges It is important to include the statement: “The range of capacitance values available in each voltage range is provided in the register of approvals.”
Additional characteristics may be listed, when they are considered necessary to specify adequately the component for design and application purposes
The detail specification shall prescribe the test methods, severities and requirements applicable for the solderability and the resistance to soldering heat tests.
Marking
The detail specification shall specify the content of the marking on the capacitor and on the packaging Deviations from 1.6 shall be specifically stated.
Terms and definitions
For the purposes of this document, the applicable terms and definitions of IEC 60384-1 as well as the following apply
Class 1 fixed capacitors with ceramic dielectric are specifically engineered for resonant circuit applications that demand low losses and high capacitance stability They are ideal for situations where a precisely defined temperature coefficient is necessary, such as compensating for temperature effects within the circuit.
Note 1 to entry: The ceramic dielectric is defined by its nominal temperature coefficient (α)
1.5.2 subclass for a given nominal temperature coefficient; it is defined by the tolerance on the temperature coefficient (see Table 2)
The nominal temperature coefficient value and its tolerance apply to the temperature range of +20 °C to +85 °C However, due to the non-linear nature of TC curves in practice, it is essential to establish limiting capacitance deviations (∆C/C) for other temperatures, as detailed in Table 3 This information is also visually represented in Figures A.1 to A.15.
These figures allow users to estimate the value and tolerance of the incremental temperature coefficient, represented as \$\frac{1}{C} \times \left(\frac{dC}{dT}\right)_{T}\$, at a specific temperature \$T\$ Although this quantity is not explicitly measured during the test, it provides valuable insights.
U R maximum d.c voltage which may be applied continuously to the terminations of a capacitor at the rated temperature
Note 1 to entry: Maximum d.c voltage is the sum of the d.c voltage and peak a.c voltage or peak pulse voltage applied to the capacitor
[SOURCE: IEC 60384-1:2008, 2.2.25, modified (addition of "the terminations of")]
Marking
General
See IEC 60384-1:2008, 2.4, with the following details
The marking information typically includes several key items, prioritized by their significance: a) nominal capacitance; b) rated voltage, which may be denoted by the symbol or ; c) tolerance on nominal capacitance; d) temperature coefficient and, if space allows, its tolerance in code (refer to Table 2); e) the year and month (or week) of manufacture; f) the manufacturer's name or trademark; g) climatic category; h) manufacturer's type designation; and i) a reference to the detail specification.
Information required under b) and d) may be given in code form under manufacturer's, or national, type or style designation.
Marking for code of temperature coefficient
The temperature coefficient coding is detailed in Table 2, which indicates that color codes can be represented by spots, stripes, or rings Additionally, when two colors are needed for temperature coefficients, the second color can be derived from the body color or typographical markings.
Marking on the body
The capacitor must be distinctly labeled with items a), b), and c) from section 1.6.1, along with as many additional relevant items as deemed necessary It is essential to prevent any duplication of information in the capacitor's markings.
Marking of the packaging
The packaging containing the capacitor(s) shall be clearly marked with all the information listed in 1.6.1.
Additional marking
Any additional marking shall be so applied that no confusion can arise
Preferred characteristics
Preferred climatic categories only shall be given in the preferred characteristics
The capacitors covered by this standard are classified into climatic categories according to the general rules given in IEC 60068-1:2013, Annex A
The lower and upper category temperatures and the duration of the damp heat, steady state test shall be chosen from the following:
− duration of the damp heat, steady state test (40 °C, 93% RH): 4, 10, 21 and 56 days
The severities for the cold and dry heat tests are the lower and upper category temperatures respectively.
Preferred values of ratings
Rated temperature
For capacitors covered by this standard, the rated temperature is equal to the upper category temperature.
Rated voltage (U R)
The preferred values of rated voltage are: 25, 40, 63, 100, 160, 250, 400, 630, 1 000, 1 600,
2 500, 4 000 and 6 300 V These values conform to the basic series of preferred values R5 given in ISO 3 If other values are needed they shall be chosen from the R10 series
The total voltage applied to the capacitor, which includes both the direct current (d.c.) voltage and the peak alternating current (a.c.) voltage, must remain within the rated voltage limit Additionally, the peak a.c voltage should not surpass the value established by the allowable reactive power.
Category voltage (U C)
Since the rated temperature is defined as the upper category temperature, the category voltage is equal to the rated voltage, as defined in IEC 60384-1:2008, 2.2.5.
Preferred values of nominal capacitance and associated tolerance
2.2.4.1 Preferred values of rated capacitance
Nominal capacitance values shall be taken from the E6, E12 and E24 series given in IEC 60063 preferably
2.2.4.2 Preferred tolerances on nominal capacitance
Table 1 denotes the preferred values of tolerance on nominal capacitance
Table 1 – Preferred tolerances on nominal capacitance
Preferred series Tolerances Letter code Tolerances Letter code
Temperature coefficient (α)
2.2.5.1 Nominal temperature coefficient and tolerance
Table 2 shows the preferred nominal temperature coefficients and the associated tolerances, expressed in parts per million per Kelvin (10 -6 /K), and the corresponding subclasses and codes
The specification must outline the minimum capacitance value for each temperature coefficient, ensuring that the specified tolerance can be verified based on the accuracy of the designated capacitance measurement methods.
For capacitance values below the specified minimums, the detail specification must include a multiplying factor for the tolerance on α and outline the allowable capacitance variations at both the lower and upper category temperatures Additionally, if necessary, the specification should indicate any special measurement methods required.
2.2.5.2 Limits of variation of capacitance
Figures A.1 to A.15 show the limits of variation of capacitance with temperature for the temperature coefficients and subclasses listed in Table 3
Table 2 – Nominal temperature coefficient and tolerances
Subclass Letter code Colour code for temperature coefficient α Tolerance
NOTE 1 Preferred temperature coefficient values (α) are underlined
NOTE 2 α values +33 × 10 -6 /K and -47 × 10 –6 /K are also obtained on request
NOTE 3 The nominal temperature coefficients and their tolerances are defined using the capacitance change between the temperatures 20 °C and 85 °C
NOTE 4 A capacitor with a temperature coefficient of 0 × 10 –6 /K and a tolerance on temperature coefficient of ±30 × 10 –6 /K is designed as a CG capacitor (subclass 1B) a Those temperature coefficient values are not subject to inspection, since no limits for relative capacitance variation are specified in Table 3
Table 3 illustrates the relationship between temperature coefficients and tolerance, detailing the permissible relative variation in capacitance in parts per 1,000 between 20 °C and various temperatures It specifies lower category temperatures ranging from -55 °C to +70 °C and upper category temperatures extending from +85 °C to +125 °C, with temperature coefficients of α = 10^{-6}/K and tolerances of ±15 (F) and ±30 (G).
The temperature coefficients indicate the permissible relative variation in capacitance per 1,000 parts between 20 °C and various temperatures For lower category temperatures, the coefficients are as follows: at -55 °C, the tolerance is ±60 (H); at -40 °C, ±120 (J); at -25 °C, ±250 (K); and at -10 °C, ±250 (K) For upper category temperatures, the coefficients are ±60 (H) at +70 °C, ±120 (J) at +85 °C, ±250 (K) at +100 °C, and ±250 (K) at +125 °C The values for relative variation in capacitance are 70.5/99.7 at -55 °C, 66.0/105 at -40 °C, 56.3/117 at -25 °C, 56.4/79.8 at -10 °C, 52.8/84.1 at +70 °C, 45.0/93.7 at +85 °C, 42.3/59.8 at +100 °C, and 39.6/63.1 at +125 °C.
The temperature coefficient values are crucial for understanding capacitance variations across different temperature ranges The limits for the temperature coefficient are calculated from 20 °C to the upper category temperature using nominal values and their tolerances Additionally, capacitance deviation at lower category temperatures is determined using specific formulas The upper and lower permissible relative variations in capacitance under varying temperature conditions are defined, ensuring accurate performance across specified temperature ranges These calculations are essential for maintaining device reliability and functionality in diverse environments.
Primary stage of manufacture
In the manufacturing process of single layer capacitors, the initial step involves metallizing the dielectric to create the electrode Conversely, for multilayer capacitors, the process begins with the simultaneous firing of the dielectric-electrode assembly.
Structurally similar components
Capacitors, considered as being structurally similar, are capacitors produced with similar processes and materials, though they may be of different case sizes and values.
Certified test records of released lots
According to IEC 60384-1:2008, Q.9, the necessary information must be provided in the detail specification and upon request by the purchaser Following the endurance test, the key parameters that require variable information include capacitance change, tan δ, and insulation resistance.
Qualification approval
General
The procedures for qualification approval testing are given in IEC 60384-1:2008, Q.5.
The qualification approval testing schedule, based on lot-by-lot and periodic tests, is outlined in section 3.5 Additionally, the procedure for utilizing a fixed sample size schedule can be found in sections 3.4.2 and 3.4.3.
Qualification approval on the basis of the fixed sample size procedure
The fixed sample size procedure outlined in IEC 60384-1:2008, Q.5.3 b) requires that the sample be representative of the range of capacitors for which approval is being sought, which may not necessarily encompass the entire range specified.
For the approval of a single temperature coefficient, the sample must include specimens with the lowest and highest voltages, as well as the corresponding lowest and highest capacitance values If there are more than four rated voltages, an intermediate voltage must also be tested Consequently, testing for approval requires either four or six capacitance/voltage combinations for each temperature coefficient In cases where the total range has fewer than four values, the testing must still meet the requirements for four values For approvals involving multiple temperature coefficients, refer to section 3.4.3.
Spare specimens are permitted as follows:
For non-conforming specimens due to incidents not caused by the manufacturer, two replacements can be used for six values, or three replacements for four values.
The numbers given in Group 0 assume that all groups are applicable If this is not so, the numbers may be reduced accordingly.
When new groups are added to the qualification approval test schedule, the number of specimens needed for Group 0 must be increased correspondingly to match the number required for the additional groups.
Table 4 gives the number of samples to be tested in each group or subgroup together with the number of permissible non-conformances for qualification approval tests.
Tests
The approval of capacitors outlined in one detail specification necessitates the completion of all tests listed in Table 4 and Table 5 It is essential that the tests within each group are conducted in the specified sequence.
The whole sample shall be subjected to the tests of Group 0 and then divided for the other groups
Non-conforming specimens found during the tests of Group 0 shall not be used for the other groups.
“One non-conforming item” is counted when a capacitor has not satisfied the whole or a part of the tests of a group
When seeking approval for multiple temperature coefficients simultaneously, tests for Groups 1 and 2 will be conducted on the smallest temperature coefficient, while tests for Groups 3 and 4 will be performed on each individual temperature coefficient.
Approval is determined based on individual temperature coefficients, following the permissible limits for non-conforming items outlined in Table 4 To calculate the total actual non-conforming items for temperature coefficients greater than the smallest, the non-conforming items from Group 1 and Group 2 for the smallest temperature coefficient are summed with those from Group 3 and Group 4 for the specific temperature coefficient in question.
The approval is granted when the number of non-conforming items is zero
Tables 4 and 5 outline the fixed sample size test schedule, with Table 4 detailing the sampling procedures and allowable non-conforming items for various tests Meanwhile, Table 5, in conjunction with the specifications in Clause 4, provides a comprehensive summary of test conditions and performance requirements, highlighting areas where specific choices must be made in the detailed specifications.
The conditions of test and performance requirements for the fixed sample size test schedule shall be identical to those prescribed in the detail specification for quality conformance inspection
Table 4 – Sampling plan together with numbers of permissible non-conforming items for qualification approval tests, assessment level EZ
Test Subclause of this publication Number of specimens n b
Permissible number of non-conforming items c d
Solvent resistance of the marking c
The temperature coefficient and cyclic drift of capacitance are specified in section 4.4, adhering to the detailed specifications For capacitance/voltage combinations, refer to section 3.4.1 Acceptance numbers must not be exceeded as outlined in the specifications.
Table 5 – Test schedule for qualification approval (1 of 4)
Conditions of test a Number of specimens ( n ) and number of non- conforming items ( c ) c
Legible marking and as specified in the detail specification
4.2 Dimensions (detail) See detail specification
4.3.1 Capacitance Frequency: … MHz or kHz Within specified tolerance
4.3.2 Tangent of loss angle (tan δ) Frequency: … MHz or kHz
4.3.3 Insulation resistance See detail specification for the method As in 4.3.3.3
4.3.4 Voltage proof See detail specification for the method No breakdown or flashover
4.5 Robustness of terminations Visual examination No visible damage
4.6 Resistance to soldering heat No pre-drying
See detail specification for the method
4.6.4 Final measurements Visual examination No visible damage
4.15 Component solvent resistance (if applicable)
Conditions of test a Number of specimens ( n ) and number of non- conforming items ( c ) c
See detail specification for the method
Effective tinning is demonstrated by the solder's ability to flow freely and adequately wet the terminations For detailed specifications, refer to the wetting balance method Additionally, consider the solvent resistance of the marking, if applicable.
Method 1 Rubbing material: cotton wool Recovery:
4.8 Rapid change of temperature T A = Lower category temperature
T B = Upper category temperature Five cycles Duration t 1 = 30 min Recovery: 24 h ± 2 h
Visual examination No visible damage
4.9 Vibration For mounting method see detail specification Frequency range: from Hz to Hz Amplitude: 0,75 mm or acceleration 100 m/s 2 (whichever is the less severe) Total duration: 6 h
4.9.3 Intermediate inspection Visual examination No visible damage
4.11) For mounting method see detail specification Number of bumps:
Acceleration: m/s 2 Duration of pulse: ms 4.11 Shock (or bump, see
4.10) For mounting method see detail specification Acceleration: m/s 2 Duration of pulse: ms 4.10.4 Final measurements or 4.11.4
Visual examination No visible damage
Conditions of test a Number of specimens ( n ) and number of conforming non- items ( c ) c
4.12.3 Dry heat Temperature: upper category temperature Duration: 16 h 4.12.4 Damp heat, cyclic,
4.12.5 Cold Temperature: lower category temperature Duration: 2 h
Visual examination No visible damage
4.12.6 Low air pressure (if required by the detail specification)
4.12.6.4 Intermediate measurement Visual examination No breakdown or flashover
4.12.7.4 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.12.7.4
Table 4 4.13 Damp heat, steady state
4.13.5 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.13.5
Conditions of test a Number of specimens ( n ) and number of conforming non- items ( c ) c
4.14.5 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.14.5
4.4 Temperature coefficient and cyclic drift
The acceptance number for test and performance requirements, as outlined in Clause 4, should not be exceeded The table indicates that D represents destructive testing and ND signifies non-destructive testing The specified temperature range is from 16 hours to 24 hours, as referenced in section 4.4.4.
Quality conformance inspection
Formation of inspection lots
These tests shall be carried out on a lot-by-lot basis
Manufacturers can consolidate current production into inspection lots, ensuring that these lots consist of structurally similar capacitors For Group A, the tested sample must include all values and dimensions present in the inspection lot.
– in relation to their number;
– with a minimum of five of any one value
For Subgroup B2, the sample must encompass capacitors with every temperature coefficient present in the lot If any specific value has fewer than five units in the sample, the sampling method must be mutually agreed upon by the manufacturer and the Certification Body (CB).
These tests shall be carried out on a periodic basis.
Samples must accurately reflect the current production for the specified periods and should be categorized into high, medium, and low capacitance values In future testing phases, various voltage ratings and capacitance values will be evaluated to ensure comprehensive coverage of the entire range.
Test schedule
The schedule for the lot-by-lot and periodic tests for quality conformance inspection is given in Clause 2, Table 6 of the blank detail specification.
Delayed delivery
When according to the procedures of IEC 60384-1:2008, Q.10, re-inspection has to be made, solderability and capacitance shall be checked as specified in Groups A and B inspection.
Assessment levels
The assessment level(s) given in the blank detail specification shall preferably be selected from Tables 6 and 7
Table 6 – Lot-by-lot inspection
IL = inspection level; n = sample size; c = permissible number of non-conforming items a The inspection shall be performed after removal of nonconforming items by
All samples undergo 100% testing during the manufacturing process to ensure quality control Regardless of whether a lot is accepted, every sample is inspected to monitor the outgoing quality level, measured by the number of nonconforming items per million (×10⁻⁶).
The sampling level shall be established by the manufacturer, preferably according to IEC 61193-2:2007, Annex A
If any nonconforming items are found in a sample, the entire lot will be rejected, but all nonconforming items will be included in the calculation of quality level values The outgoing quality level, expressed as nonconforming items per million (×10⁻⁶), will be calculated by aggregating inspection data as outlined in IEC 61193-2:2007, section 6.2 The sample size for testing must be determined in accordance with IEC 61193.
2:2007, 4.3.2 c The content of the inspection subgroup is described in Clause 2 of the relevant blank detail specification
C4 12 9 0 p = periodicity in months; n = sample size; c = permissible number of non-conforming items a The content of the inspection subgroup is described in Clause 2 of the relevant blank detail specification
Visual examination and check of dimensions
Legible marking and as specified in the detail specification
4.2 Dimensions (detail) See detail specification
4.3.1 Capacitance Frequency: … MHz or kHz Within specified tolerance
4.3.2 Tangent of loss angle (tan δ) Frequency: … MHz or kHz
4.3.3 Insulation resistance See detail specification for the method As in 4.3.3.3
4.3.4 Voltage proof See detail specification for the method No breakdown or flashover
4.5 Robustness of terminations Visual examination No visible damage
4.6 Resistance to soldering heat No pre-drying
See detail specification for the method
4.6.4 Final measurements Visual examination No visible damage
4.15 Component solvent resistance (if applicable)
Conditions of test a Number of specimens ( n ) and number of non- conforming items ( c ) c
See detail specification for the method
Effective tinning is demonstrated by the solder's ability to flow freely and adequately wet the terminations For detailed specifications, refer to the wetting balance method Additionally, consider the solvent resistance of the marking, if applicable.
Method 1 Rubbing material: cotton wool Recovery:
4.8 Rapid change of temperature T A = Lower category temperature
T B = Upper category temperature Five cycles Duration t 1 = 30 min Recovery: 24 h ± 2 h
Visual examination No visible damage
4.9 Vibration For mounting method see detail specification Frequency range: from Hz to Hz Amplitude: 0,75 mm or acceleration 100 m/s 2 (whichever is the less severe) Total duration: 6 h
4.9.3 Intermediate inspection Visual examination No visible damage
4.11) For mounting method see detail specification Number of bumps:
Acceleration: m/s 2 Duration of pulse: ms 4.11 Shock (or bump, see
4.10) For mounting method see detail specification Acceleration: m/s 2 Duration of pulse: ms 4.10.4 Final measurements or 4.11.4
Visual examination No visible damage
Conditions of test a Number of specimens ( n ) and number of conforming non- items ( c ) c
4.12.3 Dry heat Temperature: upper category temperature Duration: 16 h 4.12.4 Damp heat, cyclic,
4.12.5 Cold Temperature: lower category temperature Duration: 2 h
Visual examination No visible damage
4.12.6 Low air pressure (if required by the detail specification)
4.12.6.4 Intermediate measurement Visual examination No breakdown or flashover
4.12.7.4 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.12.7.4
Table 4 4.13 Damp heat, steady state
4.13.5 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.13.5
Conditions of test a Number of specimens ( n ) and number of conforming non- items ( c ) c
4.14.5 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.14.5
4.4 Temperature coefficient and cyclic drift
The acceptance criteria for test and performance requirements, as outlined in Clause 4, specify a range of 16 to 24 hours for ∆C/C In this context, "D" denotes destructive testing, while "ND" indicates non-destructive testing It is important to note that the acceptance number must not be exceeded for a successful evaluation.
These tests shall be carried out on a lot-by-lot basis
Manufacturers can consolidate current production into inspection lots, ensuring that these lots consist of structurally similar capacitors For Group A, the tested sample must include all values and dimensions present in the inspection lot.
– in relation to their number;
– with a minimum of five of any one value
For Subgroup B2, the sample must encompass capacitors with every temperature coefficient present in the lot If any specific value has fewer than five units in the sample, the sampling method must be mutually agreed upon by the manufacturer and the Certification Body (CB).
These tests shall be carried out on a periodic basis.
Samples must accurately represent the current production for the specified periods and should be categorized into high, medium, and low capacitance values Future testing will include various voltage ratings and capacitance values to ensure comprehensive coverage of the entire range.
The schedule for the lot-by-lot and periodic tests for quality conformance inspection is given in Clause 2, Table 6 of the blank detail specification
When according to the procedures of IEC 60384-1:2008, Q.10, re-inspection has to be made, solderability and capacitance shall be checked as specified in Groups A and B inspection
The assessment level(s) given in the blank detail specification shall preferably be selected from Tables 6 and 7
Table 6 – Lot-by-lot inspection
IL = inspection level; n = sample size; c = permissible number of non-conforming items a The inspection shall be performed after removal of nonconforming items by
All samples undergo 100% testing during the manufacturing process to ensure quality control Regardless of whether a lot is accepted, every sample is inspected to monitor the outgoing quality level, measured by the number of nonconforming items per million (×10⁻⁶).
The sampling level shall be established by the manufacturer, preferably according to IEC 61193-2:2007, Annex A
If any nonconforming items are found in a sample, the entire lot will be rejected, but all nonconforming items will be included in the calculation of quality level values The outgoing quality level, expressed as nonconforming items per million (×10⁻⁶), will be calculated by aggregating inspection data as outlined in IEC 61193-2:2007, section 6.2 The sample size for testing must be determined in accordance with IEC 61193.
2:2007, 4.3.2 c The content of the inspection subgroup is described in Clause 2 of the relevant blank detail specification
C4 12 9 0 p = periodicity in months; n = sample size; c = permissible number of non-conforming items a The content of the inspection subgroup is described in Clause 2 of the relevant blank detail specification
This clause supplements the information given in IEC 60384-1:2008, Clause 4
4.2 Visual examination and check of dimensions
Electrical tests
Tangent of loss angle (tan δ)
angle (tan δ) Frequency: … MHz or kHz
4.3.3 Insulation resistance See detail specification for the method As in 4.3.3.3
4.3.4 Voltage proof See detail specification for the method No breakdown or flashover
4.5 Robustness of terminations Visual examination No visible damage
4.6 Resistance to soldering heat No pre-drying
See detail specification for the method
4.6.4 Final measurements Visual examination No visible damage
4.15 Component solvent resistance (if applicable)
Conditions of test a Number of specimens ( n ) and number of non- conforming items ( c ) c
See detail specification for the method
Effective tinning is demonstrated by the solder's ability to flow freely and adequately wet the terminations For detailed specifications, refer to the wetting balance method Additionally, consider the solvent resistance of the marking, if applicable.
Method 1 Rubbing material: cotton wool Recovery:
4.8 Rapid change of temperature T A = Lower category temperature
T B = Upper category temperature Five cycles Duration t 1 = 30 min Recovery: 24 h ± 2 h
Visual examination No visible damage
4.9 Vibration For mounting method see detail specification Frequency range: from Hz to Hz Amplitude: 0,75 mm or acceleration 100 m/s 2 (whichever is the less severe) Total duration: 6 h
4.9.3 Intermediate inspection Visual examination No visible damage
4.11) For mounting method see detail specification Number of bumps:
Acceleration: m/s 2 Duration of pulse: ms 4.11 Shock (or bump, see
4.10) For mounting method see detail specification Acceleration: m/s 2 Duration of pulse: ms 4.10.4 Final measurements or 4.11.4
Visual examination No visible damage
Conditions of test a Number of specimens ( n ) and number of conforming non- items ( c ) c
4.12.3 Dry heat Temperature: upper category temperature Duration: 16 h 4.12.4 Damp heat, cyclic,
4.12.5 Cold Temperature: lower category temperature Duration: 2 h
Visual examination No visible damage
4.12.6 Low air pressure (if required by the detail specification)
4.12.6.4 Intermediate measurement Visual examination No breakdown or flashover
4.12.7.4 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.12.7.4
Table 4 4.13 Damp heat, steady state
4.13.5 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.13.5
Conditions of test a Number of specimens ( n ) and number of conforming non- items ( c ) c
4.14.5 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.14.5
4.4 Temperature coefficient and cyclic drift
The acceptance criteria for test and performance requirements, as outlined in Clause 4, specify a temperature change of 16 h to 24 h ∆C/C In this context, "D" denotes destructive testing, while "ND" indicates non-destructive testing It is important to note that the acceptance number must not be exceeded for a successful evaluation.
These tests shall be carried out on a lot-by-lot basis
Manufacturers can consolidate current production into inspection lots, ensuring that these lots consist of structurally similar capacitors For Group A, the tested sample must include all values and dimensions present in the inspection lot.
– in relation to their number;
– with a minimum of five of any one value
For Subgroup B2, the sample must encompass capacitors with all temperature coefficients present in the lot If any specific value has fewer than five units in the sample, the sampling method must be mutually agreed upon by the manufacturer and the Certification Body (CB).
These tests shall be carried out on a periodic basis.
Samples must accurately reflect the current production for the specified periods and should be categorized into high, medium, and low capacitance values In future testing phases, various voltage ratings and capacitance values will be evaluated to ensure comprehensive coverage of the entire range.
The schedule for the lot-by-lot and periodic tests for quality conformance inspection is given in Clause 2, Table 6 of the blank detail specification
When according to the procedures of IEC 60384-1:2008, Q.10, re-inspection has to be made, solderability and capacitance shall be checked as specified in Groups A and B inspection
The assessment level(s) given in the blank detail specification shall preferably be selected from Tables 6 and 7
Table 6 – Lot-by-lot inspection
IL = inspection level; n = sample size; c = permissible number of non-conforming items a The inspection shall be performed after removal of nonconforming items by
All samples undergo 100% testing during the manufacturing process to ensure quality control Regardless of whether a lot is accepted, every sample is inspected to monitor the outgoing quality level, measured by the number of nonconforming items per million (×10⁻⁶).
The sampling level shall be established by the manufacturer, preferably according to IEC 61193-2:2007, Annex A
If any nonconforming items are found in a sample, the entire lot will be rejected, but all nonconforming items will be included in the calculation of quality level values The outgoing quality level, expressed as nonconforming items per million (×10⁻⁶), will be calculated by aggregating inspection data as outlined in IEC 61193-2:2007, section 6.2 The sample size for testing must be determined in accordance with IEC 61193.
2:2007, 4.3.2 c The content of the inspection subgroup is described in Clause 2 of the relevant blank detail specification
C4 12 9 0 p = periodicity in months; n = sample size; c = permissible number of non-conforming items a The content of the inspection subgroup is described in Clause 2 of the relevant blank detail specification
This clause supplements the information given in IEC 60384-1:2008, Clause 4
4.2 Visual examination and check of dimensions
See IEC 60384-1:2008, 4.7, with the following details:
The capacitance shall be measured according to the following details:
– Measuring voltage: ≤ 5 V r.m.s., unless otherwise specified in the detail specification
– Frequency: C N ≤ 1 000 pF, 1 MHz (±20 %) or 100 kHz (±20 %)
C N > 1 000 pF, 1 kHz (±20 %) or 100 kHz (±20 %) (referee frequency 1 kHz)
The capacitance value shall correspond with the rated value taking into account the specified tolerance
4.3.2 Tangent of loss angle (tan δ)
See IEC 60384-1:2008, 4.8, with the following details:
The tangent of loss angle shall not exceed the limits given in Table 8
Table 8 – Tangent of loss angle
Tangent of loss angle (tan δ) × 10 –4
C N < 5 When the measurement is required by the user, the detail specification shall specify the limit.
Voltage proof
method No breakdown or flashover
4.5 Robustness of terminations Visual examination No visible damage
4.6 Resistance to soldering heat No pre-drying
See detail specification for the method
4.6.4 Final measurements Visual examination No visible damage
4.15 Component solvent resistance (if applicable)
Conditions of test a Number of specimens ( n ) and number of non- conforming items ( c ) c
See detail specification for the method
Effective tinning is demonstrated by the solder's ability to flow freely and adequately wet the terminations For detailed specifications, refer to the wetting balance method Additionally, consider the solvent resistance of the marking, if applicable.
Method 1 Rubbing material: cotton wool Recovery:
4.8 Rapid change of temperature T A = Lower category temperature
T B = Upper category temperature Five cycles Duration t 1 = 30 min Recovery: 24 h ± 2 h
Visual examination No visible damage
4.9 Vibration For mounting method see detail specification Frequency range: from Hz to Hz Amplitude: 0,75 mm or acceleration 100 m/s 2 (whichever is the less severe) Total duration: 6 h
4.9.3 Intermediate inspection Visual examination No visible damage
4.11) For mounting method see detail specification Number of bumps:
Acceleration: m/s 2 Duration of pulse: ms 4.11 Shock (or bump, see
4.10) For mounting method see detail specification Acceleration: m/s 2 Duration of pulse: ms 4.10.4 Final measurements or 4.11.4
Visual examination No visible damage
Conditions of test a Number of specimens ( n ) and number of conforming non- items ( c ) c
4.12.3 Dry heat Temperature: upper category temperature Duration: 16 h 4.12.4 Damp heat, cyclic,
4.12.5 Cold Temperature: lower category temperature Duration: 2 h
Visual examination No visible damage
4.12.6 Low air pressure (if required by the detail specification)
4.12.6.4 Intermediate measurement Visual examination No breakdown or flashover
4.12.7.4 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.12.7.4
Table 4 4.13 Damp heat, steady state
4.13.5 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.13.5
Conditions of test a Number of specimens ( n ) and number of conforming non- items ( c ) c
4.14.5 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.14.5
Temperature coefficient (α) and temperature cyclic drift of capacitance
General
See IEC 60384-1:2008, 4.24.3.2, with the following details:
Preliminary drying
The capacitors shall be dried according to IEC 60384-1:2008, 4.3, for 16 h to 24 h.
Measuring conditions
Robustness of terminations
terminations Visual examination No visible damage
Resistance to soldering heat
Initial measurement
4.6 Resistance to soldering heat No pre-drying
See detail specification for the method
4.6.4 Final measurements Visual examination No visible damage
4.15 Component solvent resistance (if applicable)
Conditions of test a Number of specimens ( n ) and number of non- conforming items ( c ) c
See detail specification for the method
Effective tinning is demonstrated by the solder's ability to flow freely and adequately wet the terminations For detailed specifications, refer to the wetting balance method Additionally, consider the solvent resistance of the marking, if applicable.
Method 1 Rubbing material: cotton wool Recovery:
4.8 Rapid change of temperature T A = Lower category temperature
T B = Upper category temperature Five cycles Duration t 1 = 30 min Recovery: 24 h ± 2 h
Visual examination No visible damage
4.9 Vibration For mounting method see detail specification Frequency range: from Hz to Hz Amplitude: 0,75 mm or acceleration 100 m/s 2 (whichever is the less severe) Total duration: 6 h
4.9.3 Intermediate inspection Visual examination No visible damage
4.11) For mounting method see detail specification Number of bumps:
Acceleration: m/s 2 Duration of pulse: ms 4.11 Shock (or bump, see
4.10) For mounting method see detail specification Acceleration: m/s 2 Duration of pulse: ms 4.10.4 Final measurements or 4.11.4
Visual examination No visible damage
Conditions of test a Number of specimens ( n ) and number of conforming non- items ( c ) c
4.12.3 Dry heat Temperature: upper category temperature Duration: 16 h 4.12.4 Damp heat, cyclic,
4.12.5 Cold Temperature: lower category temperature Duration: 2 h
Visual examination No visible damage
4.12.6 Low air pressure (if required by the detail specification)
4.12.6.4 Intermediate measurement Visual examination No breakdown or flashover
4.12.7.4 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.12.7.4
Table 4 4.13 Damp heat, steady state
4.13.5 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.13.5
Conditions of test a Number of specimens ( n ) and number of conforming non- items ( c ) c
4.14.5 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.14.5
4.4 Temperature coefficient and cyclic drift
The acceptance criteria for test and performance requirements, as outlined in Clause 4, specify a temperature change of 16 h to 24 h ∆C/C In this context, "D" denotes destructive testing, while "ND" indicates non-destructive testing It is important to note that the acceptance number must not be exceeded for successful acceptance.
These tests shall be carried out on a lot-by-lot basis
Manufacturers can consolidate current production into inspection lots, ensuring that these lots consist of structurally similar capacitors For Group A, the tested sample must include all values and dimensions present in the inspection lot.
– in relation to their number;
– with a minimum of five of any one value
For Subgroup B2, the sample must encompass capacitors with all temperature coefficients present in the lot If any specific value has fewer than five units in the sample, the sampling method must be mutually agreed upon by the manufacturer and the Certification Body (CB).
These tests shall be carried out on a periodic basis.
Samples must accurately reflect the current production for the specified periods and should be categorized into high, medium, and low capacitance values In future testing periods, various voltage ratings and capacitance values will be evaluated to ensure comprehensive coverage of the entire range.
The schedule for the lot-by-lot and periodic tests for quality conformance inspection is given in Clause 2, Table 6 of the blank detail specification
When according to the procedures of IEC 60384-1:2008, Q.10, re-inspection has to be made, solderability and capacitance shall be checked as specified in Groups A and B inspection
The assessment level(s) given in the blank detail specification shall preferably be selected from Tables 6 and 7
Table 6 – Lot-by-lot inspection
IL = inspection level; n = sample size; c = permissible number of non-conforming items a The inspection shall be performed after removal of nonconforming items by
All samples undergo 100% testing during the manufacturing process to ensure quality control Regardless of whether a lot is accepted, every sample is inspected to monitor the outgoing quality level, measured by the number of nonconforming items per million (×10⁻⁶).
The sampling level shall be established by the manufacturer, preferably according to IEC 61193-2:2007, Annex A
If any nonconforming items are found in a sample, the entire lot will be rejected, but all nonconforming items will be included in the calculation of quality level values The outgoing quality level, expressed as nonconforming items per million (×10⁻⁶), will be calculated by aggregating inspection data as outlined in IEC 61193-2:2007, section 6.2 The sample size for testing must be determined in accordance with IEC 61193.
2:2007, 4.3.2 c The content of the inspection subgroup is described in Clause 2 of the relevant blank detail specification
C4 12 9 0 p = periodicity in months; n = sample size; c = permissible number of non-conforming items a The content of the inspection subgroup is described in Clause 2 of the relevant blank detail specification
This clause supplements the information given in IEC 60384-1:2008, Clause 4
4.2 Visual examination and check of dimensions
See IEC 60384-1:2008, 4.7, with the following details:
The capacitance shall be measured according to the following details:
– Measuring voltage: ≤ 5 V r.m.s., unless otherwise specified in the detail specification
– Frequency: C N ≤ 1 000 pF, 1 MHz (±20 %) or 100 kHz (±20 %)
C N > 1 000 pF, 1 kHz (±20 %) or 100 kHz (±20 %) (referee frequency 1 kHz)
The capacitance value shall correspond with the rated value taking into account the specified tolerance
4.3.2 Tangent of loss angle (tan δ)
See IEC 60384-1:2008, 4.8, with the following details:
The tangent of loss angle shall not exceed the limits given in Table 8
Table 8 – Tangent of loss angle
Tangent of loss angle (tan δ) × 10 –4
C N < 5 When the measurement is required by the user, the detail specification shall specify the limit
See IEC 60384-1:2008, 4.5, with the following details:
See IEC 60384-1:2008, 4.5.2, with the following details:
For U R < 100 V, the measuring voltage may be of any value not greater than U R , the reference voltage being U R
The voltage must be applied at the specified value for 60 seconds ± 5 seconds during qualification approval testing and periodic tests (Group C) For lot-by-lot testing (Group A), the test can be concluded earlier if the required insulation resistance is achieved Additionally, the product of the internal resistance of the voltage source and the nominal capacitance of the capacitor should not exceed 1 second unless stated otherwise in the detail specification.
The charge current shall not exceed 0,05 A
The insulation resistance (R i ) shall be measured at the end of the 1 min period
The insulation resistance (R i ) shall meet the requirements given in Table 9
Style Measuring points C N ≤ 10 nF C N > 10 nF
See IEC 60384-1:2008, 4.6, with the following details:
The product of R i and the nominal capacitance C x shall be smaller than or equal to 1 s
The charge current shall not exceed 0,05 A
Test voltages specified in Tables 10 and 11 must be applied to the measuring points listed in Table 3 of IEC 60384-1:2008 For qualification approval testing, the duration is set at 1 minute, while for lot-by-lot quality conformance testing, the application period is 1 second.
Table 10 – Test voltages for single layer ceramic capacitors
NOTE The test voltage of U R > 500 V in test C (external insulation) is 1,5 U R + 500 V or is in accordance with the requirements of the detail specification
Table 11 – Test voltages for leaded multilayer ceramic capacitors
There shall be no breakdown or flashover during the test
4.4 Temperature coefficient ( α ) and temperature cyclic drift of capacitance
See IEC 60384-1:2008, 4.24.3.2, with the following details:
The capacitors shall be dried according to IEC 60384-1:2008, 4.3, for 16 h to 24 h
The capacitance deviation at upper and lower category temperatures (and such other temperatures as may be specified in the detail specification) shall not exceed the limits given in Table 3
The temperature cyclic drift shall not exceed the limits given in Table 12
Table 12 – Temperature cyclic drift limits α rated in 10 –6 /K Requirements a
–1 500 > α ≥ –5 600 2 % or 0,05 pF a Whichever is the greater
See IEC 60384-1:2008, 4.14, with the following details:
The capacitance shall be measured according to 4.3.1.
Test conditions
There shall be no preliminary drying.
Solderability
General
See IEC 60384-1:2008, 4.15, with the following details:
Test conditions
There shall be no preliminary drying
The globule test method requirements will be outlined in the detailed specification If the solder bath and solder globule methods are unsuitable, the soldering iron test using size A soldering iron will be employed.
Rapid change of temperature (if required)
Initial measurement
4.8 Rapid change of temperature T A = Lower category temperature
T B = Upper category temperature Five cycles Duration t 1 = 30 min Recovery: 24 h ± 2 h
Visual examination No visible damage
4.9 Vibration For mounting method see detail specification Frequency range: from Hz to Hz Amplitude: 0,75 mm or acceleration 100 m/s 2 (whichever is the less severe) Total duration: 6 h
4.9.3 Intermediate inspection Visual examination No visible damage
4.11) For mounting method see detail specification Number of bumps:
Acceleration: m/s 2 Duration of pulse: ms 4.11 Shock (or bump, see
4.10) For mounting method see detail specification Acceleration: m/s 2 Duration of pulse: ms 4.10.4 Final measurements or 4.11.4
Visual examination No visible damage
Conditions of test a Number of specimens ( n ) and number of conforming non- items ( c ) c
4.12.3 Dry heat Temperature: upper category temperature Duration: 16 h 4.12.4 Damp heat, cyclic,
4.12.5 Cold Temperature: lower category temperature Duration: 2 h
Visual examination No visible damage
4.12.6 Low air pressure (if required by the detail specification)
4.12.6.4 Intermediate measurement Visual examination No breakdown or flashover
4.12.7.4 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.12.7.4
Table 4 4.13 Damp heat, steady state
4.13.5 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.13.5
Conditions of test a Number of specimens ( n ) and number of conforming non- items ( c ) c
4.14.5 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.14.5
4.4 Temperature coefficient and cyclic drift
The acceptance criteria for test and performance requirements, as outlined in Clause 4, specify a temperature change of 16 h to 24 h ∆C/C In this context, "D" denotes destructive testing, while "ND" indicates non-destructive testing It is important to note that the acceptance number must not be exceeded for successful acceptance.
These tests shall be carried out on a lot-by-lot basis
Manufacturers can consolidate current production into inspection lots, ensuring that these lots consist of structurally similar capacitors For Group A, the tested sample must include all values and dimensions present in the inspection lot.
– in relation to their number;
– with a minimum of five of any one value
For Subgroup B2, the sample must encompass capacitors with every temperature coefficient present in the lot If any specific value has fewer than five units in the sample, the sampling method must be mutually agreed upon by the manufacturer and the Certification Body (CB).
These tests shall be carried out on a periodic basis.
Samples must accurately reflect the current production for the specified periods and should be categorized into high, medium, and low capacitance values In future periods, various voltage ratings and capacitance values will be tested to ensure comprehensive coverage of the entire range.
The schedule for the lot-by-lot and periodic tests for quality conformance inspection is given in Clause 2, Table 6 of the blank detail specification
When according to the procedures of IEC 60384-1:2008, Q.10, re-inspection has to be made, solderability and capacitance shall be checked as specified in Groups A and B inspection
The assessment level(s) given in the blank detail specification shall preferably be selected from Tables 6 and 7
Table 6 – Lot-by-lot inspection
IL = inspection level; n = sample size; c = permissible number of non-conforming items a The inspection shall be performed after removal of nonconforming items by
All samples undergo 100% testing during the manufacturing process to ensure quality control Regardless of whether a lot is accepted, every sample is inspected to monitor the outgoing quality level, measured by the number of nonconforming items per million (×10⁻⁶).
The sampling level shall be established by the manufacturer, preferably according to IEC 61193-2:2007, Annex A
If any nonconforming items are found in a sample, the entire lot will be rejected, but all nonconforming items will be included in the calculation of quality level values The outgoing quality level, expressed as nonconforming items per million (×10⁻⁶), will be calculated by aggregating inspection data as outlined in IEC 61193-2:2007, section 6.2 The sample size for testing must be determined in accordance with IEC 61193.
2:2007, 4.3.2 c The content of the inspection subgroup is described in Clause 2 of the relevant blank detail specification
C4 12 9 0 p = periodicity in months; n = sample size; c = permissible number of non-conforming items a The content of the inspection subgroup is described in Clause 2 of the relevant blank detail specification
This clause supplements the information given in IEC 60384-1:2008, Clause 4
4.2 Visual examination and check of dimensions
See IEC 60384-1:2008, 4.7, with the following details:
The capacitance shall be measured according to the following details:
– Measuring voltage: ≤ 5 V r.m.s., unless otherwise specified in the detail specification
– Frequency: C N ≤ 1 000 pF, 1 MHz (±20 %) or 100 kHz (±20 %)
C N > 1 000 pF, 1 kHz (±20 %) or 100 kHz (±20 %) (referee frequency 1 kHz)
The capacitance value shall correspond with the rated value taking into account the specified tolerance
4.3.2 Tangent of loss angle (tan δ)
See IEC 60384-1:2008, 4.8, with the following details:
The tangent of loss angle shall not exceed the limits given in Table 8
Table 8 – Tangent of loss angle
Tangent of loss angle (tan δ) × 10 –4
C N < 5 When the measurement is required by the user, the detail specification shall specify the limit
See IEC 60384-1:2008, 4.5, with the following details:
See IEC 60384-1:2008, 4.5.2, with the following details:
For U R < 100 V, the measuring voltage may be of any value not greater than U R , the reference voltage being U R
The voltage must be applied at the specified value for 60 seconds ± 5 seconds during qualification approval testing and periodic tests (Group C) For lot-by-lot testing (Group A), the test can be concluded earlier if the required insulation resistance is achieved Additionally, the product of the internal resistance of the voltage source and the nominal capacitance of the capacitor should not exceed 1 second unless stated otherwise in the detail specification.
The charge current shall not exceed 0,05 A
The insulation resistance (R i ) shall be measured at the end of the 1 min period
The insulation resistance (R i ) shall meet the requirements given in Table 9
Style Measuring points C N ≤ 10 nF C N > 10 nF
See IEC 60384-1:2008, 4.6, with the following details:
The product of R i and the nominal capacitance C x shall be smaller than or equal to 1 s
The charge current shall not exceed 0,05 A
Test voltages specified in Tables 10 and 11 must be applied to the measuring points listed in Table 3 of IEC 60384-1:2008 This application should last for 1 minute during qualification approval testing and for 1 second during lot-by-lot quality conformance testing.
Table 10 – Test voltages for single layer ceramic capacitors
NOTE The test voltage of U R > 500 V in test C (external insulation) is 1,5 U R + 500 V or is in accordance with the requirements of the detail specification
Table 11 – Test voltages for leaded multilayer ceramic capacitors
There shall be no breakdown or flashover during the test
4.4 Temperature coefficient ( α ) and temperature cyclic drift of capacitance
See IEC 60384-1:2008, 4.24.3.2, with the following details:
The capacitors shall be dried according to IEC 60384-1:2008, 4.3, for 16 h to 24 h
The capacitance deviation at upper and lower category temperatures (and such other temperatures as may be specified in the detail specification) shall not exceed the limits given in Table 3
The temperature cyclic drift shall not exceed the limits given in Table 12
Table 12 – Temperature cyclic drift limits α rated in 10 –6 /K Requirements a
–1 500 > α ≥ –5 600 2 % or 0,05 pF a Whichever is the greater
See IEC 60384-1:2008, 4.14, with the following details:
The capacitance shall be measured according to 4.3.1
There shall be no preliminary drying
4.6.4 Final inspection, measurements and requirements
The capacitors shall be visually examined There shall be no visible damage and the marking shall be legible
The capacitances shall be measured according to 4.3.1, and the change shall not exceed the values in Table 13
Table 13 – Requirements α rated in 10 −6 /K Requirements a
1 % or 1 pF α < –1 500 3 % or 1 pF a Whichever is the greater
See IEC 60384-1:2008, 4.15, with the following details:
There shall be no preliminary drying
The globule test method requirements will be outlined in the detailed specification If the solder bath and solder globule methods are unsuitable, the soldering iron test using size A soldering iron should be employed.
4.7.3 Final inspection, measurements and requirements
The terminations must be assessed for proper tinning, which is indicated by the solder flowing freely and adequately wetting the terminations For detailed evaluation, refer to the specification outlining the wetting balance method.
4.8 Rapid change of temperature (if required)
See IEC 60384-1:2008, 4.16, with the following details:
Initial measurements shall be made as prescribed by 4.3.1.
Test conditions
Duration of exposure at the temperature limits: 30 min.
Vibration
General
See IEC 60384-1:2008, 4.17, with the following details:
Test conditions
The following degree of severity of test Fc applies
0,75 mm displacement or 100 m/s 2 , whichever is the lower amplitude, over one of the following frequency ranges: 10 Hz to 55 Hz, 10 Hz to 500 Hz, 10 Hz to 2 000 Hz
The total duration shall be 6 h
The specification must outline the frequency range and the required mounting method For axial lead capacitors designed for lead-only mounting, the distance from the body to the mounting point should be 6 mm ± 1 mm.
Final inspection, measurements and requirements
The capacitors shall be visually examined There shall be no visible damage.
Bump (repetitive shock)
General
See IEC 60384-1:2008, 4.18, with the following details:
The detail specification shall state whether the bump (repetitive shock) or the non-repetitive shock test applies.
Initial measurements
Test conditions
The detail specification shall state which of the following preferred severities applies:
Total number of bumps: 1 000 or 4 000
The specification must outline the required mounting method For capacitors with axial leads designed for lead-only mounting, the distance from the body to the mounting point should be 6 mm ± 1 mm.
Final inspection, measurements and requirements
The capacitors shall be visually examined and measured and shall meet the requirements given in 4.11.4.
Shock (non-repetitive shock)
General
See IEC 60384-1:2008, 4.19, with the following details:
The detail specification shall state whether the bump (repetitive shock) or the non-repetitive shock test applies.
Initial measurements
Test conditions
The detail specification shall state which of the preferred severities applies as stated in Table
Table 14 – Preferred severities (of non-repetitive shock)
Corresponding duration of the pulse ms
The specification must outline the required mounting method For capacitors with axial leads designed for lead-only mounting, the distance from the body to the mounting point should be 6 mm ± 1 mm.
Climatic sequence
General
See IEC 60384-1:2008, 4.21, with the following details:
Damp heat, cyclic, Test Db, first cycle
Cold
Visual examination No visible damage
Low air pressure
required by the detail specification)
4.12.6.4 Intermediate measurement Visual examination No breakdown or flashover
Damp heat, cyclic, Test Db, remaining cycles
4.12.7.4 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.12.7.4
Damp heat, steady state
Initial measurement
4.13.5 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.13.5
Conditions of test a Number of specimens ( n ) and number of conforming non- items ( c ) c
4.14.5 Final measurements Visual examination No visible damage
Tangent of loss angle As in 4.14.5
4.4 Temperature coefficient and cyclic drift
The acceptance criteria for test and performance requirements, as outlined in Clause 4, specify a temperature change of 16 h to 24 h ∆C/C In this context, "D" denotes destructive testing, while "ND" indicates non-destructive testing It is important to note that the acceptance number must not be exceeded for successful acceptance.
These tests shall be carried out on a lot-by-lot basis
Manufacturers can consolidate current production into inspection lots, ensuring that these lots consist of structurally similar capacitors For Group A, the tested sample must include all values and dimensions present in the inspection lot.
– in relation to their number;
– with a minimum of five of any one value
For Subgroup B2, the sample must encompass capacitors with every temperature coefficient present in the lot If any specific value has fewer than five units in the sample, the sampling method must be mutually agreed upon by the manufacturer and the Certification Body (CB).
These tests shall be carried out on a periodic basis.
Samples must accurately reflect the current production for the specified periods and should be categorized into high, medium, and low capacitance values In future periods, various voltage ratings and capacitance values will be tested to ensure comprehensive coverage of the entire range.
The schedule for the lot-by-lot and periodic tests for quality conformance inspection is given in Clause 2, Table 6 of the blank detail specification
When according to the procedures of IEC 60384-1:2008, Q.10, re-inspection has to be made, solderability and capacitance shall be checked as specified in Groups A and B inspection
The assessment level(s) given in the blank detail specification shall preferably be selected from Tables 6 and 7
Table 6 – Lot-by-lot inspection
IL = inspection level; n = sample size; c = permissible number of non-conforming items a The inspection shall be performed after removal of nonconforming items by
All samples undergo 100% testing during the manufacturing process to ensure quality control Regardless of whether a lot is accepted, every sample is inspected to monitor the outgoing quality level, measured by the number of nonconforming items per million (×10⁻⁶).
The sampling level shall be established by the manufacturer, preferably according to IEC 61193-2:2007, Annex A
If any nonconforming items are found in a sample, the entire lot will be rejected, but all nonconforming items will be included in the calculation of quality level values The outgoing quality level, expressed as nonconforming items per million (×10⁻⁶), will be calculated by aggregating inspection data as outlined in IEC 61193-2:2007, section 6.2 The sample size for testing must be determined in accordance with IEC 61193.
2:2007, 4.3.2 c The content of the inspection subgroup is described in Clause 2 of the relevant blank detail specification
C4 12 9 0 p = periodicity in months; n = sample size; c = permissible number of non-conforming items a The content of the inspection subgroup is described in Clause 2 of the relevant blank detail specification
This clause supplements the information given in IEC 60384-1:2008, Clause 4
4.2 Visual examination and check of dimensions
See IEC 60384-1:2008, 4.7, with the following details:
The capacitance shall be measured according to the following details:
– Measuring voltage: ≤ 5 V r.m.s., unless otherwise specified in the detail specification
– Frequency: C N ≤ 1 000 pF, 1 MHz (±20 %) or 100 kHz (±20 %)
C N > 1 000 pF, 1 kHz (±20 %) or 100 kHz (±20 %) (referee frequency 1 kHz)
The capacitance value shall correspond with the rated value taking into account the specified tolerance
4.3.2 Tangent of loss angle (tan δ)
See IEC 60384-1:2008, 4.8, with the following details:
The tangent of loss angle shall not exceed the limits given in Table 8
Table 8 – Tangent of loss angle
Tangent of loss angle (tan δ) × 10 –4
C N < 5 When the measurement is required by the user, the detail specification shall specify the limit
See IEC 60384-1:2008, 4.5, with the following details:
See IEC 60384-1:2008, 4.5.2, with the following details:
For U R < 100 V, the measuring voltage may be of any value not greater than U R , the reference voltage being U R
The voltage must be applied at the specified value for 60 seconds ± 5 seconds during qualification approval testing and periodic tests (Group C) For lot-by-lot testing (Group A), the test can be concluded earlier if the required insulation resistance is achieved Additionally, the product of the internal resistance of the voltage source and the nominal capacitance of the capacitor should not exceed 1 second unless stated otherwise in the detail specification.
The charge current shall not exceed 0,05 A
The insulation resistance (R i ) shall be measured at the end of the 1 min period
The insulation resistance (R i ) shall meet the requirements given in Table 9
Style Measuring points C N ≤ 10 nF C N > 10 nF
See IEC 60384-1:2008, 4.6, with the following details:
The product of R i and the nominal capacitance C x shall be smaller than or equal to 1 s
The charge current shall not exceed 0,05 A
Test voltages specified in Tables 10 and 11 must be applied to the measuring points listed in Table 3 of IEC 60384-1:2008 This application should last for 1 minute during qualification approval testing and for 1 second during lot-by-lot quality conformance testing.
Table 10 – Test voltages for single layer ceramic capacitors
NOTE The test voltage of U R > 500 V in test C (external insulation) is 1,5 U R + 500 V or is in accordance with the requirements of the detail specification
Table 11 – Test voltages for leaded multilayer ceramic capacitors
There shall be no breakdown or flashover during the test
4.4 Temperature coefficient ( α ) and temperature cyclic drift of capacitance
See IEC 60384-1:2008, 4.24.3.2, with the following details:
The capacitors shall be dried according to IEC 60384-1:2008, 4.3, for 16 h to 24 h
The capacitance deviation at upper and lower category temperatures (and such other temperatures as may be specified in the detail specification) shall not exceed the limits given in Table 3
The temperature cyclic drift shall not exceed the limits given in Table 12
Table 12 – Temperature cyclic drift limits α rated in 10 –6 /K Requirements a
–1 500 > α ≥ –5 600 2 % or 0,05 pF a Whichever is the greater
See IEC 60384-1:2008, 4.14, with the following details:
The capacitance shall be measured according to 4.3.1
There shall be no preliminary drying
4.6.4 Final inspection, measurements and requirements
The capacitors shall be visually examined There shall be no visible damage and the marking shall be legible
The capacitances shall be measured according to 4.3.1, and the change shall not exceed the values in Table 13
Table 13 – Requirements α rated in 10 −6 /K Requirements a
1 % or 1 pF α < –1 500 3 % or 1 pF a Whichever is the greater
See IEC 60384-1:2008, 4.15, with the following details:
There shall be no preliminary drying
The globule test method requirements will be outlined in the detailed specification If the solder bath and solder globule methods are unsuitable, the soldering iron test using size A soldering iron should be employed.
4.7.3 Final inspection, measurements and requirements
The terminations must be assessed for proper tinning, which is indicated by the solder's ability to flow freely and adequately wet the terminations For detailed procedures, refer to the specification regarding the wetting balance method.
4.8 Rapid change of temperature (if required)
See IEC 60384-1:2008, 4.16, with the following details:
Initial measurements shall be made as prescribed by 4.3.1
Duration of exposure at the temperature limits: 30 min
The capacitors shall recover for 24 h ± 2 h
See IEC 60384-1:2008, 4.17, with the following details:
The following degree of severity of test Fc applies
0,75 mm displacement or 100 m/s 2 , whichever is the lower amplitude, over one of the following frequency ranges: 10 Hz to 55 Hz, 10 Hz to 500 Hz, 10 Hz to 2 000 Hz
The total duration shall be 6 h
The specification must outline the frequency range and the required mounting method For axial lead capacitors designed for lead-only mounting, the distance from the body to the mounting point should be 6 mm ± 1 mm.
4.9.3 Final inspection, measurements and requirements
The capacitors shall be visually examined There shall be no visible damage
See IEC 60384-1:2008, 4.18, with the following details:
The detail specification shall state whether the bump (repetitive shock) or the non-repetitive shock test applies
The detail specification shall state which of the following preferred severities applies:
Total number of bumps: 1 000 or 4 000
The detailed specifications must outline the required mounting method For capacitors with axial leads designed for lead-only mounting, the distance from the body to the mounting point should be 6 mm ± 1 mm.
4.10.4 Final inspection, measurements and requirements
The capacitors shall be visually examined and measured and shall meet the requirements given in 4.11.4
See IEC 60384-1:2008, 4.19, with the following details:
The detail specification shall state whether the bump (repetitive shock) or the non-repetitive shock test applies
The detail specification shall state which of the preferred severities applies as stated in Table
Table 14 – Preferred severities (of non-repetitive shock)
Corresponding duration of the pulse ms
The specification must outline the required mounting method For capacitors with axial leads designed for lead-only mounting, the distance from the body to the mounting point should be 6 mm ± 1 mm.
4.11.4 Final inspection, measurements and requirements
The capacitors shall be visually examined There shall be no visible damage and the marking shall be legible
The capacitances shall be measured according to 4.3.1, and the change shall not exceed the values in Table 15
Table 15 – Maximum capacitance change α rated in 10 –6 /K Requirements a
1 % or 1 pF α < –1 500 3 % or 1 pF a Whichever is the greater
See IEC 60384-1:2008, 4.21, with the following details:
Not required, see 4.6.4, 4.10.4 or 4.11.4 as applicable
4.12.4 Damp heat, cyclic, Test Db, first cycle
See IEC 60384-1:2008, 4.21.4, with the following details:
The capacitors shall be visually examined There shall be no visible damage
See IEC 60384-1:2008, 4.21.5, with the following details:
The test, if required in the detail specification, shall be made at a temperature of 15 °C to
35 °C and a pressure of 8 kPa The duration of the test shall be 1 h
Immediately after achieving the low pressure, U R shall be applied for 1 min to 2 min
The capacitors shall be visually examined There shall be no visible damage
4.12.7 Damp heat, cyclic, Test Db, remaining cycles
See IEC 60384-1:2008, 4.21.6, with the following details:
The test conditions are shown in Table 16
Table 16 – Number of damp heat cycles
Category Number of cycles of 24 h
After 6 h to 24 h recovery, the capacitors shall be measured
4.12.7.4 Final inspection, measurements and requirements
The capacitors shall be visually examined There shall be no visible damage and the marking shall be legible
The capacitors shall be measured and shall meet the requirements in Table 17
Table 17 – Final inspection, measurements and requirements
Measurement Measuring conditions α rated and (subclass) Requirements
Tangent of loss angle 4.3.2 All α's and subclasses ≤2 × value of 4.3.2.3
Insulation resistance 4.3.3 All α's and subclasses ≥2 500 MΩ or 25 s b
NOTE See 2.2.5 for explanation of the subclass codes a Whichever is the greater b Whichever is the lesser
See IEC 60384-1:2008, 4.22, with the following details:
The capacitance shall be measured according to 4.3.1.
Test conditions
No voltage applied, unless otherwise specified in the detail specification
The severity of test should be selected from the test conditions as shown in Table 18 and specified in the detail specification
The duration time should be selected in accordance with 2.1 and shall be specified in the detail specification
Table 18 – Test conditions for damp heat, steady state
When the application of voltage is prescribed, U R shall be applied to one half of the sample and no voltage shall be applied to the other half of the sample
Within 15 min after removal from the damp heat test, the voltage proof test according to 4.3.4 shall be carried out, but with the rated voltage applied.
Recovery
After 6 h to 24 h recovery, the capacitors shall be measured If they fail to meet the requirements, they may be measured again after a recovery period of 6 h to 24 h.