BSI Standards Publication Steel forgings for pressure purposes Part 4 Weldable fine grain steels with high proof strength BS EN 10222‑4 2017 National foreword This British Standard is the UK implement[.]
Trang 1BSI Standar ds Public ation
Trang 2National foreword
This British Stan ard is the UK implementation of EN 1 2 2-4:2 1
The UK p rticip tion in it pr p ration was entrust ed t o Te hnical
Committ ee ISE/ 11 , St eel C s ings an F orgings
A l s of org nizations r pr sent ed on this committ ee can be o tained on
This publ cation does not purp rt t o inclu e al the ne es ary pro isions
of a contract Use s ar r sponsible for it cor e t a plcation
ICS 7 140.3 ; 7 140.8
This British Stan ard was publ shed u de the a uthority of the
Trang 3NORME EUROPÉENNE
A pri 2 1
E g lish Ver sion
Piè es forg ées en ac ier pour ap areis à pr es ion -
Partie 4: A cier sou ables à g rains fins avec lmite
d'élasicité élevée
S hmiedesücke aus Stahl für Druck ehälter - Tei 4:
S hweißg eeig nete Fein orn aus tähle mit hoher
Deh g renz
This E rope n Stan ard was ap rov ed b C N on 2 De ember 2016
C N member are bou d to c mply with the C N/C NE E Internal R eg ulations which sip late the c n itions for g ivin this
E r ope n Stan ard the satus of a national san ar d without an alteration Up-to-date lss an biblog rap ic al referenc es
c nc rnin such national san ards may be obtained on ap lc ation to the C N-C NE E Manag ement Cente or to an C N
member
This E rope n Stan ard ex ists in thr ee oficial ver ions (E g lish, French, German) A v er ion in an other lang uage made b
translation u der the responsibi ty of a C N member intoit ow n lang uag e an notified to the C N-C NE E Manag ement
Cente has the same satus as the oficial ver ions
C N member are the national san ards bodies of A usria, Belg ium, B lg aria, Cro tia, Cyprus, Cz ch Rep blc, Denmark, Es onia,
Finlan , Former Y ug oslav R ep blc of Mac edonia, Franc e, Germany, Gre c , Hu g ary, Ic lan , Irelan , Italy, Latvia, Lith ania,
L x embourg, Malta, Netherlan s, Norway, Polan , Portug al, R omania, S rbia, Slovakia, Slov enia, Spain, Sweden, Switzerlan ,
Turkey an United K in dom
EUR OP A N COMMIT E FOR STAND R DIZA TION
COMITÉ EU OP EN DE NO MALISA ION
EU OPÄISCHES KOMITE FÜ NORMUNG
C N-C NE E Manag ement C ntre: Av n e Marnix 1 , B-1 0 Brus els
Trang 4Contents Page
Eur ope n for ewor d 3
1 Scope 4
2 Nor mative r efer ences 4
3 Ter ms and definitio s 4
4 Clas ification and designatio 4
4.1 Clas ification 4
4.2 Designatio 4
5 Infor matio to be suppl ed by the pur chaser 4
5.1 Mandator y infor mation 4
5.2 Optio s 5
6 Requir ements 5
6.1 Ste lmaking pr oces and manufac tur e of the produc t 5
6.2 Delv er y conditio 5
6.3 Chemical compositio 5
6.3.1 Cast analy sis 5
6.3.2 Pr oduc t analysis 5
6.4 Mechanical pr oper ties 5
6.5 Sur fac e conditio 6
6.6 Internal so ndnes 6
6.7 Resistance to hydr og en induc ed cr acking 6
7 Inspec tion 6
8 S mpl n 6
9 Test methods 6
10 Retests 6
11 Mar king 6
A nnex A (informative) Sig nificant tec hnical chang es to the ver sio EN 1022 -4:199 13
A nnex ZA (informative) Relatio ship between this E r ope n Standar d and the Es ential Requir ements of EU Directive 2014/68/EU 14
Biblog r ap y 15
Trang 5Eur opean for ewor d
This document (EN 1 2 2-4:20 7) has be n pr p r ed b Te h ical C mmite ECIS /TC1 1 “ Ste l
cas ings an forgings”, the se r tar iat of which isheld b A FNOR
This E ro ean Standard shal be given the s atus of a national s an ard, eithe b publcation of an
identical tex t or b en or sement, at the lates b Octo e 2 1 , an conflcting national s an ards shal
be with rawn at the lates b Octo e 2 1
A ttention is dr awn to the p s ibi ty that some of the element of this document ma be the subje t of
p tent rig ht CEN shal not beheld r sp nsible for identifying any or al such p tent right
This document super sedesEN 1 2 2-4:1 9
This document has be n pr p r d un e a man ate g iven to CEN b the E r opean Commis ion an the
Euro ean Fr e Trade A ssociation, an sup ort es ential r q ir ment of EU Dir ective 2 14/ 8 EU
F r r lationship with EU Dir ctive 2 14/ 8 EU, se informative A nnex ZA , which is an integral p rt of
thisdocument
EN 1 2 2 consis sof thefolowing p rt u de the gene al title “ Ste l forging sfor pr s ur purp ses”:
— Part 1: G ene al r q ireme nt f r o en die f rgings
— Part 2: Fe ritic a d martensitic s ee ls with specified elev ted tempe atur pro e ties
— Part 3: Nicke l ste ls with specified low tempe atur pro e ties
— Part 4: Welda le fine grainste ls with high pro fs r n th
— Part 5: Martensitic ,a stenitic a d a s enitic -fe ritic stainles stee ls
A nnex A provides detais a out ignificant te h ical chang es to EN1 2 2-4:1 9
A ccor ding to the CEN-CENELEC Inte nal R eg ulations, the national s an ards or g anisations of the
folowing cou tries ar e b u d to implement this E r opean Stan ard: Aus r ia, Belgium, Bulg aria,
Cro tia, Cyprus, Cz ch Republc, Denmark, Es onia, Finlan , F rme Yug osla R epublc of Mac donia,
Franc , Ger many, Gr e e, Hu g ary, Ic lan , Ir eland, Italy, L tvia, Lithuania, Lux emb urg, Malta,
Nether lan s, Norway, Polan , Portug al, R omania, S rbia, Slovakia, Slovenia, Sp in, Sweden, Switz rlan ,
Tur key an the United Kingdom
Trang 61 Scope
This E ro ean Stan ard spe ifies the te h ical delvery con itions for forgings for pr s ur purp ses,
made of welda le fine g rain s e ls with high pro f str eng th
NOT Once this stan ard is p blished in the EU Oficial Journal (OJEU) u der Directive 2 14/68 EU,
presumption of conformity to the Es ential S fety Req irements (ESR s) of Direct ive 2 14/68 EU is limited t o
tech ical data of materials in this stan ar d an do s not presume adeq acy of the material to a specific item of
eq ipment Conseq ently, t he as es ment of the t ech ical data stated in this mat erial stan ard ag ainst the desig n
req irements of this specific item of eq ipment t o v erify that the ESR s of Directiv e 2 14/68 EU are satisfied,
ne ds t o b done T e ser ies EN 1 2 2 1 to EN1 2 2 5 is structured so that t he data related to diferent
materials is in the part alocated for that mat erial T e presumption of conformity to the Es ential S fet y
R eq irements of Directiv e 2 14/68 EU depen s on b t h the tex t in part 1 an the data in part 2, 3, 4 or 5
Gene al information on te h ical delvery con itions is g iven in EN 1 0 1
The folowing document , in whole or in p rt, ar normatively r fe enc d in this document and ar e
in ispensa le for it a plcation F r dated r fe enc s, only the edition cited a ples F r u dated
r fe enc s, thelates edition of the r fe enc d document (including any amen ment )a ples
EN 1 2 2-1:2 1 , Ste l frgings fr pr ssur p rp ses — Part 1: G ene al r q ir ment
F r the pur pose of this document, thete msan definitions g iven in EN10 2 -1:2 1 a ply
4.1 Clas ification
In ac ordanc with the clas ification system in EN1 02 , the s e l g r ades spe ified in this document
ar non-alo q al ty s e ls (P2 5NH, P2 5Q H, P3 5NH, P3 5Q H1, P3 5NL ), non-alo spe ial s e l
(P3 5NL ) and alo spe ial s e ls (P3 5Q L1, P3 5QL2, P 20NH, P 2 Q H, P46 Q H, P 60QL1,
P46 QL2)
4.2 Desig nation
S e EN 1 2 2-1:2 1
5.1 Mandatory information
Shal be in ac ordanc with EN 1 2 2-1:2 1
Trang 75.2 Options
A n mbe of o tions ar e spe ified in this document and ls ed below A dditionaly, the r elevant o tions
of EN1 2 2-1:2 1 a ply
1) tes tempe atur for the tensie tes at elevated tempe atur , if a plca le ( e 6.4);
2) carb n eq ivalent or non-alo s e ls ( e Ta le2, fo tnote b);
3) hig he A l content ( e Ta le 2, fo tnotec);
4) highe sulph r content ( e Ta le 2, fo tnote f);
5) me hanical pro e ties for g rades type P46 in normalz d con ition ( e Ta le 4 fo tnote f an
Ta le 6, fo tnote a);
6) difer ent tes temper atur for the min imp ct ene g ( e Ta le 5, fo tnote c);
7) minimum imp ct ener g y values ( se Ta le 5 fo tnote d);
8) tes to evaluate the r sis anc to hydr og en in uc d cr acking ( e 6.7)
Shal be in ac ordanc with EN 1 2 2-1:2 1
6.2 Del ver y condition
The pr od cts shal be delver d in the heat tr atment con ition spe ified in Ta le 1
6.3.1 Cast analysis
The chemical comp sition (cas analysis), deter mined in ac or danc with EN 1 2 2-1:2 1 shal
confor m to the r q ir ment of Ta le 2
6.3.2 Pr oduct analysis
The pr od ct analysis shal not deviate from the spe ified cas analysis ( e Ta le 2) b mor than the
values spe ified in Ta le 3
6.4 Mechanical pr oper ties
W hen heat tr ated in ac ordanc with Ta le 1, the me hanical pro er ties shal confor m to the
r q ir ment of Ta les 4 an 5
Elevated temper atur pr oof s r ngth (RP0,2
values shal confor m to the r q ir ement of Ta le 6
If verification of spe ified pro f s r ngth at elevated tempe atur is r q es ed ( e o tion in
EN 1 2 2-1:2 1 ), the tes ing tempe atur e should be ag r eed at the time of en uiry an orde
Othe wise, the tes shal be carr ied out at 3 0 °C
Trang 8S e EN 1 2 2-1:2 1
S e EN 1 2 2-1:2 1
6.7 Resistance to hydr og en induced c acking
Ste ls cover ed b this s andard ma be susc ptible to c acking when ex posed to corr osive H2S
containing environment , usualy r fe r ed to as „sour se vic “
A tes to evaluate the r sis anc to hydrog en ind c d c acking in ac or danc with EN 1 2 9 ma be
agre d at the time of en uir y an orde
S e EN 1 2 2-1:2 1
S e EN 1 2 2-1:2 1
S e EN 1 2 2-1:2 1
10 Retests
S e EN 1 2 2-1:2 1
11 Marking
S e EN 1 2 2-1:2 1
Trang 9Table 1 — He t tr eatment
Ste l g ra e
Heat
tr eatment
a
A us enitizing
or normalzing
Tempe ing
Ste l
name
Ste l numbe
°C
C ol ng in
b
°C
a
+N = normalz d, +Q T = q enched an tempered
b
a = air, o = oi, w = water or w ater based medium
c
Limited to teq < 4 mm ( e pr EN 102 2 1:201 , Table A.1)
Trang 10Ste l designation
% b mas
eq ivalent
value
% b mas Ste l
name
Ste l numbe
C
max
Si
max
Mn
P
max
S f
max
A ltotal
N
max
Cr
ma
C
max
Mo
ma
Nb
max
Ni
max
V
max
Nb +
V
max
P2 5NH 1.047
0,1 0,40
0,8
to
1,5 0,0 5 0,0 0
≥0,0 0 c
0,0 0 0,3 0,2 0,0 0,0 0,3 0,0 0,0 0,41
P2 5Q H 1.047
P3 5NH 1.0 65
0,1 0,5
1,1
to
1,7 0,0 5
0,0 0
≥0,0 0 c
0,0 5
0,3 d
0,3 d
0,0 d
0,0 0,5 0,1 0,1
0,47
P3 5NL1 1.0 6
0,0 8
P3 5Q H1 1.0 7
0,1 0,40
0,9
to
1,5 0,0 5 0,0 0
≥0,0 0 c
0,0 5 0,3 0,3 0,2 0,0
e
0,5 0,1
e
0,1 P3 5Q L1 1.8 68
0,0 0 0,0 8
P3 5Q L2 1.8 69
P 2 NH 1.8 3
0,2 0,60
1,1
to
1,7 0,0 5 0,0 0
≥0,0 0 c
0,0 0 0,3 0,2 0,1 0,0 1,0
0,2 0,2
0,5
P 2 QH 1.8 36
- e
P 60QH 1.8 7
0,1 0,5
1,1
to
1,7 0,0 5 0,0 0
≥0,0 0 c
0,0 5 0,5 0,3 0,5 0,0 1,0 0,1
- e
0,5
P 60Q L1 1.8 7
0,0 0 0,0 8
P 60Q L2 1.8 34
a
Element not lsed in this Table shal not be intentionaly ad ed to the se l without the ap roval of the p rchase ex cept for finishin the c s A ll ap ropriate me sures shal
be taken topr ev ent the ad ition fom scrap or other materials used in se lmakin of these element which may ad er ely afe t the me hanic l properies an usabi ty
b
Trang 11Table 3 — Per mis ible deviatio s ofthe pr oduct analysis above the max imum or below the
minimum lmits of the requir ement ofcast analysis
Element
Spe ified range
%
Per mis ible deviations
a
%
Mn
a
If several prod ct analy ses ar e c r ied out for one c as an if, in this c se, values for in iv id al element ar e
esablshed which fal outide the permited rang e for the chemic l c mposition, then it is only permis ible that the
v alues either ex ce d the max imum permited value or fal shor t of the minimum permited value It is not a c ptable
for both toap ly for one c s
Trang 12Table 4 — Mechanical pr oper ties at r oom temper atur e
Ste l g ra e
Heat
a
Thick es of
the
r ulng
se tion
t b
mm
Yield
s r eng th
ReH c
MPa
min
Tensie
s r eng th
Rm
MPa
Elong tion
afe fr actur e
A
%
min Ste l
name
Ste l
numbe
l tr, t
e
7 <t
1 0 <t ≤2 0 2 5
P3 5NH
P3 5NL1
P3 5NL2
1.0 65
1.0 6
1.1 06
+N
P3 5QH1
P3 5QL1
P3 5QL2
1.0 7
1.8 7
1.8 6
+QT
1 0 <t ≤2 0 2 5
e
1 0 <t ≤2 0 345
e,f
P 60QL1
,f
P 60QL2
,f
1.8 7
1.8 7
1.8 6
+QT
1 0 <t ≤2 0 40
a
+A an e led; +N normalz d; +Q T q enched an tempered;+N normalz d an tempered
b
The thick es rang es g iven in this c lumn ap ly for he as he t te ted thick es of forging s with the ruln se tion This is
chara teriz d b r ectang ular shape, a w idth to thick es ratio ≥ 2 an a leng th to thick es ratio ≥ 4 For forg ing s with other
se tions the eq iv alent thick es shal be determined a c r din to EN 102 2 1:2017, A nne A or be ag r eed at the time of
en uiry an order
c
Unti the yield point criteria are harmoniz d in the various national c des, determination of R eH may be repla ed b
determination of Rp ,2 In this c se, Rp ,2 values are 10 MPa lower for ReH values u to 3 5 MPa an 1 MPa low er for R eH
v alues g re ter han 3 5MPa
Trang 13Table 5 — Minimum impac t ener g y
Ste l
desig nation
Heat
Tr eatment
condition
a,b
Thick es
of the
r ulng
se tion
t
mm
Imp ct ener g y KV2 in J
min
at a tes tempe atur in °C of:
long itu inal Tr ansver sal and t angential
2 d
2 d
P2 5Q H
P3 5Q H1
P 2 Q H
P 60Q H
2 d
2 d
2 d
-
P3 5QL1
P 2 QL1
P 60QL1
2 d
-
2 d
2 d
P3 5QL2
P 60QL2
2 d
2 d
a
+N = normalz d; +Q T = q enched an tempered
b
For temperatures an c oln c on itions, se Table 1
c
Where minimum impa t energ values ar e spe ified for several temper atures, verific tion of the impa t energ y,
u les otherwise ag re d, shal be c r ied out at the temper ature for which the value of 27 J is spe ified Where the
minimum impa t energ value spe ified at the low es temperature is hig her than 27 J, this hig her value shal be verified
d
A minimum impa t energ y value of 4 J may e ag re d at the time of en uiry an order
Trang 14Table 6 — Minimum 0,2 % pr oofstr ength Rp
,2
v alues at elev a ted temper atur es
Ste l g ra e
Thick es of the r ulng
se tion t
Rp ,2, min in MPa at a Temper atur e in °C of
Ste l
name
Ste l
numbe
3 < t
2 0 < t
P 60Q H
a
1.8 7
a
For the thre g rades P 6 in normalz d c n itions the v alues for the me hanic l properies should be ag re d at the time
of en uiry an or der
Trang 15A nnex A
Sig nificant te hnical changesto the pr eviousver sion EN 1 22 -4:1 9 ar ls ed below:
1) Updating of the nor mative r efe enc s;
2) Gene aly algnment of the r q ir ment with EN1 2 2 1;
3) Updating of the o tional information’s in cha te 5.2;
4) Ta le 1 containing values and statement on the heat tr atment of the s e ls updated;
5) New Ta le 4 containing values for the me hanical pro er ties at ro m temper atur ;
6) New s e l g radesad ed: P3 5NL an NL ; P3 5Q L1 an QL2; P46 QL1 an QL2;
7) Updating of the values for the chemical comp sition an me hanical pro e ties for the s e l g rades
cover d b this p rt of the EN1 2 2 se ies;
8) New sub Clause 6.7“ Resis anc to hydr og en in uc d c acking ” inse ted in the s an ard;
9) Updating of A nnex ZA in r lationship with EU Dir ctive 2 14/ 8 EU