NORME EUROPÉENNE English Version Pedestrian doorsets, windows, curtain walling, grilles and shutters - Burglar resistance - Test method for the determination of resistance to manual bur
Test rig
The test rig must feature a sturdy frame designed to securely mount test specimens along with its subframe As illustrated in Annex C, Figure C.1, the rig's stiffness is critical; it should withstand a 15 kN force at any specified point without exceeding a deflection of 5 mm Additionally, the test rig must adequately support the subframe and ensure that the testing process remains unobstructed.
For products designed for non-vertical installations, such as roof lights, testing must be conducted in the orientation of their intended use If multiple orientations are applicable, the testing should focus on the most vulnerable position for the specimen.
Test team
Personnel
The requirements for the test team personnel shall be in accordance with
Composition of the test team
The test team shall comprise a minimum of two people
At least two members of the test team shall be capable of performing the manual test
At least one member of the test team shall be competent to record the data and observations in such a way that a test report can be established
For each test in an area of attack only one test team member shall be permitted.
Essential capabilities of the test team members
In order to perform the manual test, test team members shall be able to demonstrate that they are:
— mentally alert and well-motivated to maintain a sustained burglary attack;
— physically able to perform the test, and are able to withstand the physical strain likely to be imposed for the duration of the test;
— free from mobility impairments and have normal vision, corrected where necessary;
— capable of reflecting current modus operandi during burglary attacks using reasonable but not excessive force reflecting the anticipated attack relevant to the resistance class
In addition, the test team shall be able to demonstrate detailed knowledge and understanding of:
— the design and manufacture of burglar resistant construction products including the locks, hardware and materials used;
— current modus operandi during burglary attacks;
— operation and control of test equipment;
— operation, control and maintenance of the attack tool sets;
— operation, control and maintenance of the measuring equipment;
— the handling of the tools used when performing the test for burglar resistance.
Training
The test team shall have the opportunity for continuous development of skills and expertise appropriate to the performance of the tests, including:
— checking and assessing of video recording of the tests by the test team;
NOTE Video records may also form the basis for demonstrating the competence of test team members
— the exchange of knowledge and experience between testing bodies and police agencies;
— further training e.g measuring techniques, material information, new construction products, new opening and closing techniques.
Measurement and recording devices
Measuring equipment
The following equipment shall be provided: a) chronometer for measuring the resistance time; b) chronometer for measuring the total test time; c) equipment for determining temperature and relative humidity.
Video recording
All pre-tests and main tests performed on each specimen must be thoroughly documented using a video recorder The recorded footage and any copies are confidential and cannot be published or displayed publicly without the applicant's consent.
NOTE 1 The video may be used as a reference when subsequent changes are made to the product NOTE 2 A time reference or code should be shown in the video
NOTE 3 When a test laboratory is asked to conduct the test and a video is recorded, the test laboratory should include restrictions on the use of the video in their terms and conditions of contract with the submitter.
Tolerances
Unless stated otherwise in this European Standard the following tolerances shall apply to the test equipment:
Sub-frame
The sub frame must replicate the support provided to the product when installed in a building and should be included in the manufacturer's installation instructions Typically, it consists of a rectangular metal tube measuring 120 mm x 120 mm x 5 mm or a rectangular timber frame of 100 mm x 50 mm for group 1 to group 4 products Additionally, for group 3 and group 4 products, it includes a steel tube of 40 mm x 40 mm x 3 mm and an 8 mm steel base plate, which is made up of several removable segments for loading purposes if needed.
General
The test specimen shall be a functioning product complete with its frames, hardware, guide rails, curtain, tube, roller box and accessories, as appropriate
The test specimen must be securely fixed, square, plumb, and free from any twist or bend within a sub-frame Installation should follow the manufacturer's guidelines outlined in Clause 10 of EN 1627:2011, which includes specific instructions on fixing methods, packing supports, and sealing requirements as illustrated in Annex D, Figures D.1 to D.18 Additionally, the test specimen should be positioned in the test rig at a height that reflects its intended use, with doors and French windows installed at ground level and windows set at the appropriate height.
The test specimen must be positioned 800 mm above ground level within the subframe and test rig, ensuring it is as close to the tester as possible to facilitate maximum accessibility.
For products designed for non-vertical installations, such as roof lights, testing must be conducted in the orientation of their intended use If multiple orientations are applicable, the testing should focus on the most vulnerable position of the test specimen.
The number of test specimens needed is described in EN 1627:2011, Clause 11."
NOTE 1 Under particular circumstances, additional specimens might be required
NOTE 2 The specimen used in the static test carried out in accordance with
! EN 1628:2011+A1:2015 " , and in the dynamic test carried out in accordance with
! EN 1629:2011+A1:2015 " , may also be used in the pre-test, provided that any damage caused by those tests will not affect the result of the pre-test
The test specimen must be glazed in accordance with the relevant glazing resistance class of EN 356:1999, which aligns with the construction product's resistance class as per EN 1627:2011, as detailed in Table 1 Typically, security glazing in an insulating glass unit is placed on the interior side of the building For testing purposes, the glass pane with the highest security level should be positioned on the attack side of the sample.
Table 1 — Test sample glazing requirements Resistance class Resistance class of glazing according to EN 356
Using a higher grade of glass in test specimens can complicate the evaluation of lower grade glass in those products, as it may enhance the product's rigidity Further testing would be necessary to accurately assess the performance of lower grade glass.
Preparation and examination of the specimen
The temperature of the test specimen shall be maintained between 15 °C and 30 °C for a period of not less than 8 hours prior to test
The test specimen and sub-frame mounted in the test rig shall be visually examined for damage, defects or other particular conditions of finish, etc These shall be recorded
Each test specimen shall be examined and the direction to disengage each locking point shall be noted
The test specimen shall be closed and locked at the declared closing condition in accordance with the manufacturer's instructions
All locking hardware that can be disengaged from the attack side without the use of a key or tool shall be disengaged during all tests
NOTE This includes, for example, non-arresting latch bolts which are not engaged in the locking position
The applicant must provide specimens that are pre-fitted into sub-frames made of timber, aluminum, or steel box sections, following the specified installation instructions It is essential to maintain the maximum allowable gap between the specimen frame and the sub-frame, which should reflect a typical installation and be documented in the test report Additionally, the test rig must not support the joint line between the specimen frame and the sub-frame during testing.
General
The test sequence shall be as given in Annex B, Figure B.1.
Test room climate
The test room temperature shall be between 15 °C and 30 °C
The relative humidity shall be between 30 % and 70 %.
Areas of attack
General
For construction products classified under resistance classes 2 to 4 of EN 1627:2011, the glass should remain intact, as the focus is on the glazing and infilling retention system being compromised In contrast, for products in resistance classes 5 and 6, both the glass and the retention system are susceptible to attack Additionally, products lacking key unlockable hardware on the non-attack side may be vulnerable to unauthorized entry through penetration and manipulation of the hardware, highlighting a significant security concern.
In the event of glass breakage during testing, the test will continue, and the laboratory may use adhesive film on the exposed glass area to enhance tester safety.
Construction products lacking key unlockable hardware on the non-attack side can be compromised by penetrating the product, including glass infillings, and manipulating the hardware This vulnerability must be assessed across all resistance classes.
Construction products with moving elements
The areas of attack for movable construction products such as windows, doors, shutters and movable grilles, shall be as follows:
— glazing and infilling retention system;
Fixed construction products
The areas of attack for fixed construction products, such as curtain walling and grilles, shall be as follows:
— fixing parts (excluding the fixing of the construction product into the sub-frame);
— glazing and infilling retention system;
Attack side and attack height
The applicant must specify the attack side, which should be detailed and documented in the test report During testing, the operator is allowed to stand on a stable platform to ensure a comfortable working position This platform must be a rigid structure, with a maximum height of 1.5 meters above ground level.
Pre-test
Before the main test, a pre-test shall be carried out to establish the test specimen’s weak and vulnerable areas
In the pre-test phase, all specified attack areas outlined in sections 6.3.2 or 6.3.3 must be evaluated Each area is required to undergo a pre-test lasting a minimum of 25% of the resistance time designated for the anticipated class.
The effectiveness of each of the tools specified in the relevant tool set shall be evaluated at each attack area
The pre-test shall be recorded on the video.
Main test
In the main test, efforts will focus on creating an accessible opening in the test specimen by targeting its weak areas identified during the pre-test This will be accomplished using the most effective tools suitable for the specimen's resistance class, as outlined in Clause 7 The procedure will adhere to the specified resistance time and total test duration according to EN 1627:2011.
The main test shall be recorded on the video
The resistance time and the total test time shall be measured.
Failure criteria
The product shall be deemed to have failed if an accessible opening is created in the test specimen
- Template E1: - a rectangle of 400 mm ± 2 mm x 250 mm ± 2 mm; or
Template E2: - an ellipse of 400 mm ± 2 mm x 300 mm ± 2 mm; or
Template E3: - a circle of diameter 350 mm ± 2 mm
All templates shall be at least 420 mm long."
General
During testing, the operator must select tools from the tool set that match the resistance class of the specimen, as outlined in sections 7.2 to 7.7 and illustrated in Annex A The power rating for electrically powered tools in the tool sets refers to the necessary input power, which is typically specified by the tool manufacturer in their technical documentation.
Before starting each forced entry test, it is essential to inspect the tools to confirm they are in good condition and that cutting tools are sharp If any tool breaks during the pre-test or main test, it can be replaced with a new one, but each type of tool may only be changed once during a test.
The pre-test aims to gather comprehensive data on the product's resistance to different attack methods and tool combinations If a tool becomes blunted during this phase, it can be sharpened to mitigate damage caused by improper use, allowing the tester to prevent similar issues in the main test However, sharpening tools during the main test is strictly prohibited.
Tool set A1 resistance class 1 (see Figure A.1) – Application of the tool set A1
Tool set A1 shall be used for the preparation of the test specimen in class 1 before conducting the static loading test (EN 1628:2011+A1:2015,) and the dynamic loading test (EN 1629:2011+A1:2015,)
Tools set A1 shall also be used during the pre-test and the main manual test in resistance class 2 and higher
1 Multiple slip joint gripping pliers; maximum length 260 mm 1.1
1 Screwdriver; Flat blade, total length (260 ± 20) mm, shaft diameter of
(8 ± 2,2) mm and blade width (10 ± 1,2) mm 1.2
1 Set of small screwdrivers; maximum length 250 mm, maximum shaft diameter 8 mm Typical blade forms as shown in Figure A.1 1.3
Hexagonal allen keys; maximum length 120 mm Blade forms as shown in
1 Pliers; maximum length 200 mm Typical plier forms are shown in
1 Knife; maximum length of blade 120 mm, thickness of blade max 3 mm
The blade shall not be serrated 1.8
Hooks; Various shapes and sizes, maximum diameter 4 mm Hooks may be shaped with relevant tool-set 1.10
Steel wire; Various diameters up to a maximum diameter of 4 mm, 1.11
Tool No including steel and electrical wire No restriction on length
String; Various diameters and types, including rope, cord and laundry line
The material shall not be elasticated No restriction on length 1.13
1 Rubber hammer; Hardness (90 ± 10) shore; head weight (100 ± 20) g, total weight (145 ± 20) g, length (260 ± 20) mm 1.14
1 Universal lock key; including cabinet lock and profile cylinder functions
Typical keys are shown in Figure A.1 1.15
Tool set A2 resistance class 2 (see Figure A.2) – Application of the tool set A2
For testing glass and retention systems, see 6.3
The rubber hammer is essential for tester safety, allowing them to use it instead of their hand for driving wedges or screwdrivers It is specifically designed for hammering these tools into apertures of the test specimen, simulating hand blows without making direct contact with the specimen itself.
No other tool shall be used with a hammering action
The compass saw, hacksaw and pad saw may only be used on grilles and accessible hinges The extension tube may only be used on grilles
Tool set A1 plus the following Tool No
1 1 Screwdriver; Flat blade, length (365 ± 25) mm, blade width (16 ± 2,2) mm 2.1
2 Plastic wedges; length (200 ± 25) mm, width (80 ± 10) mm, height (40 ± 5) mm 2.3
2 Wood wedges; length (200 ± 25) mm, width (80 ± 10) mm, height (40 ± 5) mm 2.4
1 Compass saw; with two bimetal or HSS blades, total length (310 ± 25) mm 2.5
1 Pad saw; with two bimetal or HSS blades, total length (310 ± 25) mm 2.6
1 Hacksaw, with two bimetal or HSS blades, blade length (330 ± 30) mm 2.7
1 Steel extension tube, length (500 ± 5) mm, outer diameter (30 ± 0,5) mm, maximum wall thickness (3 ± 0,3) mm 2.8
Tool set A3 resistance class 3 (see Figure A.3) – Application of the tool set A3
For testing glass and retention systems, see 6.3
The locksmiths hammer may only be used together with the pin punches The locksmiths hammer shall not impact the test sample directly
The crowbar is designed for levering, allowing its straight end to be inserted into a test specimen to create an accessible opening for locking components It should not be utilized as a hammer or axe to strike the test specimen or other tools.
The compass saw, hacksaw and pad saw may only be used on grilles and accessible hinges The extension tube may only be used on grilles
Tool set A2 plus the following Tool No
1 Screwdriver; Flat blade, length (365 ± 25) mm, blade width (16 ± 2,2) mm 3.1
1 Locksmiths hammer; head weight (200 ± 20) g, length (300 ± 20) mm 3.3
1 Set of pin punches; diameters between 3 mm and 10 mm 3.4
1 Hand drill; maximum length 355 mm 3.5
1 Set of drill-bits; HSS or HS/CO parallel shank twist drills (jobber), ỉ 1,0 mm to ỉ
6 mm in steps of 0,5 mm Only one drill bit of each diameter may be used 3.6
Tool set A4 resistance class 4 (see Figure A.4) – Application of the tool set A4
For testing glass and retention systems, see 6.3
Any limitation in the use of tools in tool set A1 to A3 is only applicable to the relevant resistance classes
Tool set A3 plus the following Tool No
1 Club hammer; length (300 ± 25) mm , head weight (1,25 ± 0,1) kg 4.1
1 Cold chisel; length (250 ± 25) mm, blade width (30 ± 5) mm 4.2
1 Wood chisel; length (350 ± 25) mm, blade width (30 ± 5) mm 4.3
2 Plate shears; left cutting and right cutting, length (260 ± 25) mm 4.4
1 Axe; length (350 ± 25) mm, head weight (800 ± 30) g 4.5
1 1 Cordless drilling machine; Without percussion action, with two nominal 14.4 V battery packs (up to 3,2 Ah each) 4.7
This article discusses a set of high-speed steel (HSS) or high-speed cobalt (HS/CO) parallel shank twist drills, commonly known as jobber drills, ranging from 1.0 mm to 13 mm in diameter, with increments of 0.5 mm It is important to note that only one drill bit of each diameter should be utilized.
Tool set A5 resistance class 5 (see Figure A.5) – Application of the tool set A5
According to EN 1627:2011, Table 1, glazing units that exceed an accessible opening must have their glass subjected to attack as specified in section 3.9 For details on testing glass and retention systems, refer to section 6.3.
Any limitation in the use of tools in tool set A1 to A3 is only applicable to the relevant resistance classes
Tool set A4 plus the following Tool No
1 Electric drill; nominal 650 W ± 10 %, with percussion action 5.1
1 Set of drill-bits; HSS or HS/CO parallel shank twist drills (jobber), ỉ 1,0 mm to ỉ 13 mm in steps of 0,5 mm The maximum number of drill bits is not restricted
1 Set of drill-bits; carbide tips parallel shank twist drills (jobber), ỉ 3,0 mm to ỉ 13 mm in steps of 1,0 mm Maximum of two drill bits of each diameter may be used
1 Set of core drills; HSS, HS/CO, carbide, ỉ 50 mm max 5.1.3
3 Discs; nominal ỉ 125 mm, thickness 2,5 mm (for steel or stone excluding diamond) 5.4.1
7.7 Tool set A6 resistance class 6 (see Figure A.6) – Application of the tool set A6 in resistance class 6
According to EN 1627:2011, Table 1, glazing units that exceed an accessible opening must undergo glass attack testing as specified in section 3.9 For detailed procedures on testing glass and retention systems, refer to section 6.3 The spalling hammer is to be utilized to impact the test specimen a maximum of
Any limitation in the use of tools in tool set A1 to A3 is only applicable to the relevant resistance classes
Tool set A5 plus the following Tool No
1 Electric drill; Nominal 1050 W ± 10 %, with percussion action 6.1
1 Angle grinder; Nominal 2300 W ± 10 %, disc diameter max 230 mm 6.2
4 Discs; ỉ 230 mm maxi, thickness 3,0 mm (for steel or stone excluding diamond) 6.2.1
1 Spalling hammer; length (800 ± 50) mm, head weight (3,5 ± 0,25) kg 6.3
2 Steel wedges; length (200 ± 10) mm, width (80 ± 10) mm, height (40 ± 5) mm 6.4
The test report must contain essential information, including the name and address of the testing entity, the applicant's name, and the manufacturer's name if it differs from the applicant Additionally, it should provide detailed specifications of the test specimen.
2) profile references (codes, names, dimensions etc.);
The article discusses key specifications for construction materials, including the thickness of infilling and glazing, material designations, and the date of manufacture It also highlights the declared classifications of glazing as per EN 356:1999 and hardware according to EN 1303:2005 and EN 1906:2010.
The EN 12209:2003 standard outlines the requirements for testing, including any additional tests as specified in EN 1627:2011, Clause 6 Key elements include the attack sides of the test specimen, the locking conditions applied during testing, the tool set utilized, and dimensioned drawings of the specimen These documents must be inspected, stamped by the testing laboratory, and retained by the applicant.
The article outlines essential components of construction product documentation, which include the manufacturer's precise designation, installation instructions as per Annex A of EN 1627:2011, and all relevant test results It also specifies the range of manufacturing sizes, a report detailing the condition of the specimen before and after testing—including any damage incurred during the test—and the date of the report along with the signature of the responsible person.
Tool set A1
Tool set A2
Tool set A3
Tool set A4
Tool set A5
Tool set A6
Test sequence for manual test of resistance classes 2 to 6
Test sequence for manual test of resistance classes 2 to 6
Figure B.1 — Test sequence for manual test of resistance classes 2 to 6
Example of test equipment Dimensions in mm
1 Adjustable support to fix the test specimen
2 Adjustable support to fix the measuring equipment
3 Adjustable support to fix the load applicator
Figure C.1 — Example of a test rig
The complete impacting unit shall be adjustable
NOTE The impacting unit may be installed on the test rig or as an independent unit
Examples of mounting arrangements for doorsets
Figure D.1 — Test specimen in sub-frame
1 Movable support of test rig 4 Filling if required in accordance with the manufacturer’s mounting instructions
1 Movable support of test rig 4 Clamp
2 Test specimen fixing 5 Packing piece
3 Packing in accordance with the manufacturer’s mounting instructions 6 Sub-frame
1 Movable support of test rig 3 Packing piece
Examples of mounting arrangements for windows
Figure D.5 — Test specimen in sub-frame
1 Movable support of test rig 4 Clamp
2 Test specimen fixing 5 Sub-frame
3 Packing piece 6 Packing in accordance with the manufacturer’s mounting instructions
Examples of mounting arrangements for wing and folding shutters
1 Movable support of test rig 4 Clamp
2 Test specimen fixing 5 Sub-frame
3 Packing piece 6 Packing in accordance with the manufacturer’s mounting instructions
Figure D.8 — Test specimen in sub-frame
1 Movable support of test rig 4 Clamp
2 Sub-frame 5 Mounting in accordance with the manufacturer’s mounting instructions
1 Movable support of test rig 4 Packing piece
3 RHS 80 x 40 x 5, welded on 6 Mounting in accordance with the manufacturer’s mounting instructions
Examples of mounting arrangements for guide rails and roller shutters into
120 mm x 5 mm 3 Base plate of 8 mm steel, consisting of several parts
40 mm x 3 mm 4 Opening in the wall
For loading, individual segments have to be removed
NOTE The surround frame consists of rectangular welded steel tubes
Figure D.11 — Example of mounting arrangements for roller-shutters
1 Movable support of test rig 4 Clamp
2 Guide rail 5 Packing in accordance with the manufacturer’s mounting instructions
1 Movable support of test rig 4 Clamp
2 Guide rail 5 Packing in accordance with the manufacturer’s mounting instructions
3 Packing piece 6 Protection by means of a steel angle
1 Movable support of test rig 4 Clamp
2 Guide rail 5 Packing in accordance with the manufacturer’s mounting instructions
1 Movable support of test rig 4 Clamp
2 Guide rail 5 Packing in accordance with the manufacturer’s mounting instructions
Examples of mounting arrangements for grilles into the test rig
Figure D.16 — Test specimen in sub-frame
1 Movable support of test rig 3 Clamp
1 Movable support of test rig 4 Packing piece
[1] EN 13241-1, Industrial, commercial and garage doors and gates — Product standard — Part 1: Products without fire resistance or smoke control characteristics