BSI Standards PublicationPedestrian doorsets, windows, curtain walling, grilles and shutters — Burglar resistance — Test method for the determination of resistance under dynamic loading.
Test rig
The test rig, illustrated in Annex A, Figure A.1, features a robust steel frame with adjustable steel supports designed to accommodate test specimens of varying dimensions It is engineered to maintain a stiffness that ensures a maximum deflection of 5 mm when a 15 kN force is applied at any specified point, thereby preserving the integrity of the test results Additionally, the rig is designed to facilitate the testing process without any interference.
EN 12600:2002, Glass in building — Pendulum test — Impact test method and classification for flat glass
For the purposes of this document, the terms and definitions given in EN 1627:2011 and the following apply
3.1 attack side side of the test specimen defined by the applicant as the side exposed to attack
3.2 non-attack side side of the test specimen defined by the applicant as the side not exposed to attack
3.3 test specimen complete, fully functioning construction product as detailed in the scope of this standard
3.4 sub-frame surrounding frame into which the test specimen is mounted in accordance with the manufacturer’s instructions
3.5 test rig surrounding substantial steel frame with movable steel supports into which the sub-frames containing test specimens of various dimensions can be mounted
3.6 impacting unit impactor suspended by means of a suitable steel cable, as a pendulum of fixed length, with a release hook and height regulating device
3.7 impactor body used to strike the test specimen
3.8 impact point position on the surface of the test specimen where the dynamic load is applied
The test rig, illustrated in Annex A, Figure A.1, features a robust steel frame with adjustable steel supports for mounting test specimens of varying dimensions It is designed to maintain a stiffness that ensures a maximum deflection of 5 mm when a 15 kN force is applied at any specified point, thereby preserving the integrity of the test results Additionally, the rig is constructed to facilitate the seamless execution of the tests without any interference.
Pendulum impactor
The pendulum impactor, compliant with EN 12600:2002, is detailed in Table 1 and illustrated in Annex A, Figure A.3 It features two pneumatic tyres (type 3.50-R8 4PR 1) inflated to 0.35 MPa ± 0.02 MPa, suspended by a steel cable with a minimum pendulum length of 1000 mm ± 10 mm, equipped with a release hook and height adjustment device The tyres are mounted on rims (type 250-8) that support two equal mass steel weights, ensuring a total impactor mass of 50 kg ± 0.1 kg, excluding the cable and hook, while preventing contact with the test specimen during impact The drop height is defined as the vertical distance the impactor's center of gravity falls, with a tolerance of ± 10 mm, and the support point must enable the impactor to strike the specimen at all relevant locations The complete pendulum impactor unit is adjustable and can be installed on the test rig or as an independent unit, as depicted in Annex A, Figures A.1, A.2, and A.3.
Suspension system
The suspension system shall conform to EN 12600:2002.
Sub-frame
The sub-frame is essential for simulating the support provided to a product when installed in a building, and it must be included in the manufacturer's installation instructions Typically, it consists of a rectangular metal tube measuring 120 mm x 120 mm x 5 mm or a rectangular timber frame of 100 mm x 50 mm for group 1 to group 4 products Additionally, for group 3 and group 4 products, a steel tube measuring 40 mm x 40 mm x 3 mm and an 8 mm steel base plate, which includes several removable segments for loading purposes, are also required.
Measuring equipment
The measuring equipment includes a device for measuring drop height, instruments for assessing temperature and relative humidity, and a gap gauge D as illustrated in Figure A.14 of !EN 1628:2011+A1:2015 The gap gauge must adhere to a dimensional tolerance of ± 1 mm.
The Vredestein 3.50-R8 4PR tyre is suitable for the pendulum test and can be purchased from Vredestein BV located at Ingenieur Schiffstraat 370, NL – 7547 RD Enschede, Netherlands, or from Vredestein GmbH at August-Horch-Strasse 7, D – 56070 Koblenz, Germany.
The Tyre 3.50-R8 4PR, provided by Vredestein BV, is referenced for user convenience within this European Standard However, this mention does not imply CEN's endorsement of the product Users may opt for equivalent products, provided they demonstrate comparable performance outcomes.
General
The test specimen shall be a functioning product complete with its frames, hardware, guide rails, curtain, tube, roller box and accessories, as appropriate
The test specimen must be securely fixed in a square and plumb position, free from any twist or bend, within a sub-frame Installation should follow the manufacturer's guidelines as specified in Clause 10 of EN 1627:2011, which includes details on fixing methods, packing supports, and sealing requirements, as illustrated in Annex A, Figures A.4 to A.20b.
NOTE The test may be carried out with the sample mounted in a real wall or building
The test specimen must be glazed in accordance with the applicable glazing resistance class outlined in EN 356:1999, which corresponds to the resistance class of the construction product specified in EN 1627:2011, as detailed in Table 1 of this Standard.
For the purpose of this test the laminated glass shall be placed on the impact side of the product
Table 1 — Test sample glazing requirements Resistance class Resistance class of glazing according to EN 356
Products utilizing infill materials other than glass must undergo testing with the specific infill material intended for use The test specimen employed in the static test as per EN 1628:2011+A1:2015 may also be applicable for this evaluation.
!Products that are intended to be installed in orientations other than vertical (e.g roof lights) shall be installed in the vertical orientation for the purpose of this test
In the event of glass breakage during testing, the test program will continue with the broken glass remaining in place To ensure safety, an adhesive film may be applied to the glass to protect the tester.
Preparation and examination of the test specimen
The temperature of the test specimen shall be maintained between 15 °C and 30 °C
The test specimen and sub-frame mounted in the test rig shall be visually examined for damage, defects or other particular conditions of finish, etc These shall be recorded
The test specimen shall be closed and locked in the closed condition in accordance with the manufacturer' s instructions
All locking hardware that can be disengaged from the attack side without the use of a key or tools shall be disengaged during all tests
Products classified in resistance class 1 must undergo a preparation process before the dynamic loading test This involves removing all unscrewed, dismounted, or disassembled parts on the attack side using the tools specified in !EN 1630:2011+A1:2015, Annex A, tool set A1, ensuring that no damage occurs during the procedure The preparation time should not exceed 3 minutes, and if the test specimen has already been prepared for this duration, the process does not need to be repeated.
The test specimen shall be a functioning product complete with its frames, hardware, guide rails, curtain, tube, roller box and accessories, as appropriate
The test specimen shall be fixed square and plumb and without twist or bend into a sub-frame
The installation shall be in accordance with the manufacturer's instructions as detailed in
Clause 10 of EN 1627:2011, including the method of fixing, packing supports, sealing requirements, etc (see Annex A, Figures A.4 to A.20b)
NOTE The test may be carried out with the sample mounted in a real wall or building
The test specimen must be glazed in accordance with the applicable glazing resistance class outlined in EN 356:1999, which corresponds to the construction product's resistance class specified in EN 1627:2011, as detailed in Table 1 of this Standard.
For the purpose of this test the laminated glass shall be placed on the impact side of the product
Table 1 — Test sample glazing requirements Resistance class Resistance class of glazing according to EN 356
Products utilizing infill materials other than glass must undergo testing with the specific infill material intended for use The test specimen employed in the static test as per EN 1628:2011+A1:2015 may also be utilized for this evaluation.
!Products that are intended to be installed in orientations other than vertical (e.g roof lights) shall be installed in the vertical orientation for the purpose of this test
In the event of glass breakage during testing, the test program will continue with the broken glass remaining in place To ensure safety, an adhesive film may be applied to the glass to protect the tester.
5.2 Preparation and examination of the test specimen
The temperature of the test specimen shall be maintained between 15 °C and 30 °C
The test specimen and sub-frame mounted in the test rig shall be visually examined for damage, defects or other particular conditions of finish, etc These shall be recorded
The test specimen shall be closed and locked in the closed condition in accordance with the manufacturer' s instructions
All locking hardware that can be disengaged from the attack side without the use of a key or tools shall be disengaged during all tests
Products classified in resistance class 1 must undergo a preparation process before the dynamic loading test This involves removing all unscrewed, dismounted, or disassembled parts on the attack side using the tools specified in !EN 1630:2011+A1:2015, Annex A, tool set A1, without causing any damage The entire preparation should take no longer than 3 minutes, and if the test specimen has already been prepared for this duration, the process does not need to be repeated.
The parts removed during this preparation shall be recorded.
Test room climate
The test room temperature shall be maintained between 15 °C and 30 °C
The relative humidity in the test room shall be between 30 % and 70 %.
Impact points, directions and test sequence
General
According to EN 1627:2011, Table 6, dynamic loads must be applied at designated impact points and in the specified impact directions outlined in section 6.2.2.1, utilizing the specified impacting unit It is essential that the impact direction is perpendicular to the plane of the test specimen.
The test sequence shall be as given in Annex B, Figure B.1.
Group 1, Group 2 and Group 3 products
For Group 1, Group 2, and Group 3 products, impacts are applied once at each corner and three times at the center of the test specimen For circular test specimens without corners, four equidistant points around the edge are selected for impact The impact points are specified in sections 6.2.2.2 to 6.2.2.8 and illustrated in Annex A, Figures A.21 to A.29 Test specimens with multiple glazings or infillings smaller than 150 mm x 300 mm (width x height) are impacted three times at the center of the glazed or infilling area, while those smaller than 150 mm x 300 mm are not subjected to testing.
As the dynamic test is intended to simulate physical attacks without the use of tools (e.g shoulder blows or kicks), the impacts shall strike the product on the attack side
6.2.2.2Hinged doors, single or double leaf doors and sliding doors
This test shall not be performed on any door leaf or infilling of less than 150 mm width (see Annex A, Figure A.21, dimension A)
If the distance between two adjacent impact points is less than 300 mm (see Annex A, Figure A.21, dimension B), only the mid-point between those impact points shall be tested
If the door leaf and/or infilling is narrower than 150 mm (see Annex A, Figure A.21, dimension C), the impact shall be omitted
NOTE The impact is always on the attack side This test simulates a violent physical attack e.g shoulder blows or kicks
Unless specified otherwise by the applicant, both doors will undergo testing If the applicant prefers to test only one door of a double door setup, the testing will be conducted as if it were a single-leaf door.
To conduct a comprehensive dynamic test, the inner leaf of the double door must be entirely removed, allowing for the evaluation of the outer door Following this, the outer door will be taken out, enabling the testing of the inner door.
The test sequence is shown in Annex A, Figure A.22
6.2.2.4Side-hinged windows, sliding windows and pivot windows with one or more casements
The test shall not be performed on infillings of less than 150 mm width (see Annex A, Figure A.23, dimension A)
When the distance between two adjacent impact points is under 300 mm, only the mid-point between these points will be tested Each corner of the infilling will receive one impact, while three impacts will be applied to the center of each infilling.
NOTE The impact is always on the attack side This test simulates a violent physical attack e.g shoulder blows or kicks
The test shall not be performed on infillings of less than 200 mm width (see Annex A, Figure A.24, dimension A)
When the distance between two adjacent impact points is under 300 mm, only the mid-point between these points will be tested Each corner of the infilling or leaf will receive one impact, while three impacts will be applied to the center of each infilling or leaf.
NOTE The impact is always on the attack side This test simulates a violent physical attack e.g shoulder blows or kicks
Multi leaf wing shutters will initially be affected at the impact points on the meeting edges, as illustrated in Annex A, Figure A.25 (V), followed by impacts at the hinges, depicted in Annex A, Figure A.25 (B).
All other impact points shall be tested as described in 6.2.2.2
Multi-leaf wing shutters will initially be affected at the impact points on the meeting edges, as illustrated in Annex A, Figure A.26 (V), followed by impacts at the hinges, depicted in Annex A, Figure A.26 (B).
If all hinges are identical then a minimum of four shall be chosen and tested
All other impact points shall be tested as described in 6.2.2.2
Each corner of the roller curtain will undergo one impact, while the center will experience three impacts, as detailed in Annex A, Figure A.27 It is important to note that the impact is consistently applied to the attack side, simulating a violent physical assault such as shoulder blows or kicks.
To conduct a comprehensive dynamic test, the inner leaf of the double door must be entirely removed, allowing for the evaluation of the outer door Following this, the outer door will be taken out, enabling the testing of the inner door.
The test sequence is shown in Annex A, Figure A.22
6.2.2.4Side-hinged windows, sliding windows and pivot windows with one or more casements
The test shall not be performed on infillings of less than 150 mm width (see Annex A,
If the distance between two adjacent impact points is less than 300 mm (see Annex A,
Figure A.23, dimension B), only the mid-point between those impact points shall be tested
One impact shall be applied to each corner of the infilling and three impacts shall be applied to the centre of each infilling
NOTE The impact is always on the attack side This test simulates a violent physical attack e.g shoulder blows or kicks
The test shall not be performed on infillings of less than 200 mm width (see Annex A,
If the distance between two adjacent impact points is less than 300 mm (see Annex A,
Figure A.24, dimension B), only the mid-point between those impact points shall be tested
One impact shall be applied to each corner of infilling or leaf and three impacts shall be applied to the centre of each infilling or leaf
NOTE The impact is always on the attack side This test simulates a violent physical attack e.g shoulder blows or kicks
Multi-leaf wing shutters will initially be affected at the impact points located on the meeting edges, as illustrated in Annex A, Figure A.25 (V), followed by impacts at the hinges, also depicted in Annex A, Figure A.25.
All other impact points shall be tested as described in 6.2.2.2
Multi leaf wing shutters will initially be affected at the impact points located on the meeting edges, as illustrated in Annex A, Figure A.26 (V), followed by impacts at the hinges, as detailed in Annex A.
If all hinges are identical then a minimum of four shall be chosen and tested
All other impact points shall be tested as described in 6.2.2.2
Each corner of the roller curtain will undergo one impact, while the center will experience three impacts, as detailed in the test sequence illustrated in Annex A, Figure A.27.
NOTE The impact is always on the attack side This test simulates a violent physical attack e.g shoulder blows or kicks.
Group 4 products
For Group 4 products, the impacts shall be applied to grilles as shown in Figures A.28 to A.29 Infilling openings that are smaller than gap gauge D as shown in Figure A.14 of
!EN 1628:2011+A1:2015" shall not be tested
One impact shall be applied to each corner of the roller curtain and three impacts shall be applied to the centre of the roller curtain
The impact is consistently directed at the non-attack side, simulating the pulling of the grilles To mitigate damage to the impactor during grille impacts, a 250 mm square plate can be utilized to distribute the force effectively.
The dynamic test aims to replicate a physical attack focused on dislodging the product from the building without tools During this test, impacts are directed at the product's side opposite to the attack.
Impact test procedure
According to EN 1627:2011, dynamic loads must be applied at designated impact points outlined in Annex A, Figures A.21 to A.29, utilizing a pendulum impactor The impactor should be elevated to the specified drop height and properly stabilized, ensuring that the suspension cable is taut and aligned with the axis of the cable and the pendulum impactor.
The pendulum impactor shall be released and allowed to swing freely against the test specimen
In accordance with EN 1627:2011, if the impactor rebounds, it must be restrained to prevent a second strike on the product Visual inspections of the test specimen are required before and after each impact Following each impact, the specimen must be examined for damage, assessed for failure, and any damage recorded To evaluate failure using the gap gauge, a force of 200 N should be applied directly to the test specimen at a point that may enlarge any aperture, thereby increasing the likelihood of the gap gauge passing through.
NOTE A hand-held force gauge has been successfully used for this procedure
!At rest, the impactor shall be positioned 10 mm ± 5 mm from the face of the test specimen."
The product is considered defective if the gap gauge D can fit through any opening in it Additionally, the gauge D must be moved in a direction that is perpendicular to its largest cross-section.
The test report must contain essential information, including the name and address of the testing entity, the applicant's name, and the manufacturer's name if it differs from the applicant Additionally, it should provide detailed information about the test specimen.
2) profile references (codes, names, dimensions etc.);
The article outlines essential specifications for construction materials, including the thickness of infilling and glazing, material designations, and the date of manufacture It emphasizes the importance of the declared classification of glazing as per Table 1 of the relevant standard, as well as the classification of hardware in accordance with EN 1303:2005 and EN 1906:2010.
The EN 12209:2003 standard outlines the necessary specifications for testing, including the attack side of the test specimen, the locking conditions during the test, and the drop height and mass of the pendulum impactor Additionally, it requires dimensioned drawings of the specimen, which must be inspected, stamped by the testing laboratory, and retained by the applicant.
The construction product documentation must include a comprehensive list of its various components, along with the manufacturer's precise designation It should provide installation instructions as outlined in Annex A of EN 1627:2011, all relevant test results, and the range of manufacturing sizes Additionally, a report detailing the condition of the specimen before and after testing, including any damage incurred, must be included The report should also specify the date and bear the signature of the responsible individual.
2) profile references (codes, names, dimensions etc.);
The article outlines essential specifications for construction materials, including the thickness of infilling and glazing, material designations, and the date of manufacture It emphasizes the importance of the declared classification of glazing as per Table 1 of the relevant standard, along with the classification of hardware in accordance with EN 1303:2005 and EN 1906:2010.
The EN 12209:2003 standard outlines the requirements for testing, including the attack side of the test specimen, the locking conditions during the test, and specific measurements such as the drop height and mass of the pendulum impactor Additionally, it mandates the inclusion of dimensioned drawings of the specimen, which must be inspected, stamped by the testing laboratory, and retained by the applicant.
The construction product documentation must include a comprehensive list of its various components, along with the manufacturer's precise designation It should provide installation instructions as outlined in Annex A of EN 1627:2011, all relevant test results, and the range of manufacturing sizes Additionally, a report detailing the condition of the specimen before and after testing, including any damage incurred, must be included The report should also specify the date and bear the signature of the responsible individual.
Test equipment and impact points
Example of a test rig
1 Adjustable support 4 Length of the pendulum min 1000 mm
3 Complete impacting unit 6 Drop height
7 Test specimen The complete impacting unit shall be adjustable
NOTE The impacting unit may be installed on the test rig or as an independent unit
Figure A.1 — Example of a test rig
Load impactor
Total mass 50 kg (excluding the wire cable and the release hook)
Total mass 50 kg (excluding the wire cable and the release hook)
No Component Number required Additional requirements
Examples of mounting arrangements for doorsets
Figure A.4 — Test specimen in sub-frame
1 Movable support of test rig 4 Filling if required in accordance with the manufacturer’s mounting instructions
A.3 Examples of mounting arrangements for doorsets
Figure A.4 — Test specimen in sub-frame
1 Movable support of test rig 4 Filling if required in accordance with the manufacturer’s mounting instructions
1 Movable support of test rig 4 Clamp
2 Test specimen fixing 5 Packing piece
3 Packing in accordance with the manufacturer’s mounting instructions 6 Sub-frame
1 Movable support of test rig 3 Packing piece
Examples of mounting arrangements for windows
Figure A.8 — Test specimen in sub-frame
1 Movable support of test rig 4 Clamp
2 Test specimen fixing 5 Sub-frame
3 Packing piece 6 Packing in accordance with the manufacturer’s mounting instructions
A.4 Examples of mounting arrangements for windows
Figure A.8 — Test specimen in sub-frame
1 Movable support of test rig 4 Clamp
2 Test specimen fixing 5 Sub-frame
3 Packing piece 6 Packing in accordance with the manufacturer’s mounting instructions
Examples of mounting arrangements for wing and folding shutters
1 Movable support of test rig 4 Clamp
2 Test specimen fixing 5 Sub-frame
3 Packing piece 6 Packing in accordance with the manufacturer’s mounting instructions
Figure A.11 — Test specimen in sub-frame
1 Movable support of test rig 4 Clamp
2 Sub-frame 5 Mounting in accordance with the manufacturer’s mounting instructions
1 Movable support of test rig 4 Packing piece
3 RHS 80 x 40 x 5, welded on 6 Mounting in accordance with the manufacturer’s mounting instructions
1 Movable support of test rig 4 Clamp
2 Sub-frame 5 Mounting in accordance with the manufacturer’s mounting instructions
1 Movable support of test rig 4 Packing piece
3 RHS 80 x 40 x 5, welded on 6 Mounting in accordance with the manufacturer’s mounting instructions
Examples of mounting arrangements for guide rails and roller shutters into
120 mm x 5 mm 3 Base plate of 8 mm steel, consisting of several parts
40 mm x 3 mm 4 Opening in the wall
For loading, individual segments have to be removed
NOTE The surround frame consists of rectangular welded steel tubes
Figure A.14 — Example of mounting arrangements for roller-shutters
1 Movable support of test rig 4 Clamp
2 Guide rail 5 Packing in accordance with the manufacturer’s mounting instructions
1 Movable support of test rig 4 Clamp
2 Guide rail 5 Packing in accordance with the manufacturer’s mounting instructions
3 Packing piece 6 Protection by means of a steel angle
1 Movable support of test rig 4 Clamp
2 Guide rail 5 Packing in accordance with the manufacturer’s mounting instructions
1 Movable support of test rig 4 Clamp
2 Guide rail 5 Packing in accordance with the manufacturer’s mounting instructions
3 Packing piece 6 Protection by means of a steel angle
1 Movable support of test rig 4 Clamp
2 Guide rail 5 Packing in accordance with the manufacturer’s mounting instructions
1 Movable support of test rig 4 Clamp
2 Guide rail 5 Packing in accordance with the manufacturer’s mounting instructions
Examples of mounting arrangements for grilles into the test rig
Figure A.19 — Test specimen in sub-frame
1 Movable support of test rig 3 Clamp
A.7 Examples of mounting arrangements for grilles into the test rig
Figure A.19 — Test specimen in sub-frame
1 Movable support of test rig 3 Clamp
1 Movable support of test rig 4 Packing piece
Impact points for doors
Figure A.21 — Hinged doors, with or without infillings, single or double leaf doors and sliding doors
Figure A.21 — Hinged doors, with or without infillings, single or double leaf doors and sliding doors
Figure A.22 — Procedure for dynamic test on double-doors
Impact points for windows
Figure A.23 — Side-hinged windows, sliding windows and pivot windows with one or more casements for fixed windows see test details as for doors
Figure A.23 — Side-hinged windows, sliding windows and pivot windows with one or more casements for fixed windows see test details as for doors
Impact points for shutters
Figure A.24 — Shutters: Single wing shutter – Impact points
Figure A.25 — Shutters: Multi-leaf wing shutter – Special impact points
Figure A.26 — Shutters: Folding shutter – Special impact points
Figure A.25 — Shutters: Multi-leaf wing shutter – Special impact points
Figure A.26 — Shutters: Folding shutter – Special impact points
Figure A.27 — Roller shutters: Impact points
Impact points for grilles
Figure A.28 — Fixed grilles: Impact points
Figure A.28 — Fixed grilles: Impact points Figure A.29 — Movable grilles: Impact points
Test sequence for dynamic loading test in resistance classes 1 to 3
Figure B.1 — Test sequence for dynamic loading test in resistance classes 1 to 3
Test sequence for dynamic loading test in resistance classes 1 to 3
Figure B.1 — Test sequence for dynamic loading test in resistance classes 1 to 3
[1] EN 13241-1, Industrial, commercial and garage doors and gates — Product standard — Part 1: Products without fire resistance or smoke control characteristics