www bzfxw com BRITISH STANDARD BS EN 729 1 1995 Incorporating Amendment No 1 Quality requirements for welding Fusion welding of metallic materials — Part 1 Guidelines for selection and use The Europea[.]
Trang 1BRITISH STANDARD BS EN
729-1:1995
Incorporating Amendment No 1
Quality requirements for welding
Fusion welding of metallic materials —
Part 1: Guidelines for selection and use
The European Standard EN 729-1:1994 has the status of a British Standard
UDC 621.792:658.562
Copyright British Standards Institution
Reproduced by IHS under license with BSI - Uncontrolled Copy
Document provided by IHS Licensee=Bureau Veritas/5959906001, 11/08/2004 05:30:03 MST Questions or comments about this message: please call the Document
Trang 2`,,,,``,`,,,,`,,,`,,`,`,``,,-`-`,,`,,`,`,,` -This British Standard, having
been prepared under the
direction of the Engineering
Sector Board, was published
under the authority of the
Standards Board and comes
into effect on
15 January 1995
© BSI 12-1998
The following BSI references
relate to the work on this
standard:
Committee reference WEE/-/1/6
Draft for comment 92/75856 DC
ISBN 0 580 23131 3
Cooperating organizations
The European Committee for Standardization (CEN), under whose supervision this European Standard was prepared, comprises the national standards organizations of the following countries:
Austria Oesterreichisches Normungsinstitut Belgium Institut belge de normalisation
Finland Suomen Standardisoimisliito, r.y
France Association française de normalisation Germany Deutsches Institut für Normung e.V
Greece Hellenic Organization for Standardization Iceland Technological Institute of Iceland
Ireland National Standards Authority of Ireland Italy Ente Nazionale Italiano di Unificazione Luxembourg Inspection du Travail et des Mines Netherlands Nederlands Normalisatie-instituut Norway Norges Standardiseringsforbund Portugal Instituto Portuguès da Qualidade Spain Asociación Española de Normalización y Certificación Sweden Standardiseringskommissionen i Sverige
Switzerland Association suisse de normalisation United Kingdom British Standards Institution
Amendments issued since publication
8849 December 1995 Indicated by a sideline in the margin
Trang 3`,,,,``,`,,,,`,,,`,,`,`,``,,-`-`,,`,,`,`,,` -BS EN 729-1:1995
Contents
Page
National annex NA (informative) Committees responsible Inside back cover National annex NB (informative) Cross-references Inside back cover
Copyright British Standards Institution
Reproduced by IHS under license with BSI - Uncontrolled Copy
Document provided by IHS Licensee=Bureau Veritas/5959906001, 11/08/2004 05:30:03 MST Questions or comments about this message: please call the Document
Trang 4`,,,,``,`,,,,`,,,`,,`,`,``,,-`-`,,`,,`,`,,` -National foreword
This British Standard has been prepared under the direction of the Engineering
Sector Board and is the English language version of EN 729-1:1994 Quality
requirements for welding — Fusion welding of metallic materials — Part 1: Guidelines for selection and use, published by the European Committee
for Standardization (CEN)
EN 729-1 was produced as the result of international discussion in which the
UK took and active part
There has previously been no direct British Standard equivalent to this standard Application Standards may request the manufacturer to comply with one of the Parts of EN 729
It is assumed that the execution of the provisions of this document is entrusted to suitably qualified and experienced persons
A British Standard does not purport to include all the necessary provisions of a contract Users of British Standards are responsible for their correct application
Compliance with a British Standard does not of itself confer immunity from legal obligations.
Summary of pages
This document comprises a front cover, an inside front cover, pages i and ii, the EN title page, pages 2 to 6, an inside back cover and a back cover
This standard has been updated (see copyright date) and may have had amendments incorporated This will be indicated in the amendment table on the inside front cover
Trang 5EUROPEAN STANDARD
NORME EUROPÉENNE
EUROPÄISCHE NORM
EN 729-1
September 1994
UDC 621.792:658.562
Descriptors: Welding, welded constructions, quality, quality assurance, selection, utilization; manufacturing, user supplier relations
English version
Quality requirements for welding — Fusion welding of metallic materials — Part 1: Guidelines for selection and use
Exigences de qualité en soudage — Soudage
par fusion des matériaux métalliques —
Partie 1: Lignes directrices pour la sélection et
l’utilisation
Schweißtechnische Qualitiätsanforderungen — Schmelzschweißen metallischer Werkstoffe — Teil 1: Richtlinien zur Auswahl und
Verwendung
This European Standard was approved by CEN on 1994-09-06 CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member
This European Standard exists in three official versions (English, French, German) A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions
CEN members are the national standards bodies of Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom
CEN
European Committee for Standardization Comité Européen de Normalisation Europäisches Komitee für Normung
Central Secretariat: rue de Stassart 36, B-1050 Brussels
© 1994 Copyright reserved to CEN members
Ref No EN 729-1:1994 E
Copyright British Standards Institution
Reproduced by IHS under license with BSI - Uncontrolled Copy
Document provided by IHS Licensee=Bureau Veritas/5959906001, 11/08/2004 05:30:03 MST Questions or comments about this message: please call the Document
Trang 6
Foreword
This European Standard was prepared by the
Technical Committee CEN/TC 121, Welding, of
which the secretariat is held by DS
CEN/TC 121 has decided to submit the final draft
for formal vote by its resolution 173/1993 The result
was positive
EN 729 is composed of the four following parts:
— EN 729-1, Quality requirements for welding —
Fusion welding of metallic materials —
Part 1: Guidelines for selection and use;
— EN 729-2, Quality requirements for welding —
Fusion welding of metallic materials —
Part 2: Comprehensive quality requirements;
— EN 729-3, Quality requirements for welding —
Fusion welding of metallic materials —
Part 3: Standard quality requirements;
— EN 729-4, Quality requirements for welding —
Fusion welding of metallic materials —
Part 4: Elementary quality requirements.
This European Standard has been prepared under a
mandate given to CEN by the Commission of the
European Communities and the European Free
Trade Association, and supports essential
requirements of EC Directive(s)
This European Standard shall be given the status of
a national standard, either by publication of an
identical text or by endorsement, at the latest by
March 1995, and conflicting national standards
shall be withdrawn at the latest by March 1995
According to the CEN/CENELEC Internal
Regulations, the following countries are bound to
implement this European Standard: Austria,
Belgium, Denmark, Finland, France, Germany,
Greece, Iceland, Ireland, Italy, Luxembourg,
Netherlands, Norway, Portugal, Spain, Sweden,
Switzerland and United Kingdom
Contents
Page
4 Selection of welding quality requirements 4 Annex A (informative) Flow diagram for
selection of welding requirements 5 Annex B (informative) Summary comparison
of welding quality requirements with regard
to EN 729-2, EN 729-3 and EN 729-4 6 Table 1 — Selection of welding quality
Table B.1 — Summary comparison 6
Trang 7EN 729-1:1994
0 Introduction
Welding processes are widely used to fabricate many of the constructions of the engineering industry and in some companies they are the key feature of production Such constructions may range from pressure vessels to domestic and agricultural equipment and includes items such as cranes, bridges and other welded structures As such, welding exerts a profound influence on the cost of fabrication and quality of the product It is important, therefore, to ensure that welding is carried out in the most effective way and that appropriate control is exercised over all aspects of the operation
Within the EN 29000 series of standards for quality systems, welding is to be treated as a
“Special Process” since welds cannot be fully verified by subsequent inspection and testing of the product to ensure that the required quality
standards have been met
Quality cannot be inspected into a product, it has to
be built into it Even the most extensive and sophisticated non-destructive testing does not improve the quality of welds
For welded constructions to be effective and free from serious problems in production and in service,
it is necessary to provide controls, from the design phase, through material selection, into fabrication and subsequent inspection For example, poor design for welding may create serious and costly difficulties in the workshop, on site, or in service
Incorrect material selection may result in welding problems, such as cracking Welding procedures have to be correctly formulated and approved to avoid imperfections Supervision needs to be implemented to ensure that the specified quality will be achieved
To ensure effective welded fabrication, management needs to apreciate the sources of potential trouble and to introduce appropriate quality procedures
1 Scope
These guidelines have been prepared to describe welding quality requirements suitable for application by manufacturers using welding as a means of fabrication They are structured such that they can be used for fabrication of virtually any type
of fusion welded construction These guidelines relate only to those aspects of the quality of the final construction which may be influenced by welding and allied processes
The guidelines define various approaches to quality requirements for welding fabrication, both in workshops and on sites and provide guidance for describing the capability of a manufacturer to be able to produce welded constructions of the specified quality They can also be used by any interested party as a basis for assessing a manufacturer’s welding quality arrangements
The guidelines are intended as a guide for the preparation of regulatory or contractual requirements and for a manufacturer’s management to define welding requirements for quality systems related to the type of welded construction The guidelines are not structured to be used in isolation as part of any regulatory,
contractual or managerial requirement
These guidelines are intended to be used for the following purposes:
a) providing interpretation of the requirements in the EN 29000 series of standards, as a guideline for specification and establishment of the part of the quality system related to control of welding as
a “Special Process”;
b) providing guidelines to establish specifications and welding quality requirements, where a quality system according to EN 29001 and
EN 29002 is not involved;
c) assessment of the welding quality requirements mentioned in a) or b) above
The application of this standard would typically occur in the following circumstances:
— in contractual situations: specification of welding requirements for quality systems;
— by manufacturers: establishment and maintenance of welding quality requirements;
— by committees preparing structural codes or other application standards: specification of welding quality requirements;
— by interested parties, e.g third parties, customers or the manufacturer’s management:
assessment of welding quality requirements
2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other
publications These normative references are cited
at the appropriate places in the text and the publications are listed hereafter For dated references, subsequent amendments to or revisions
of any of these publications apply to this European Standard only when incorporated in it by
amendment or revision For undated references the latest edition of the publication referred to applies
Copyright British Standards Institution
Reproduced by IHS under license with BSI - Uncontrolled Copy
Document provided by IHS Licensee=Bureau Veritas/5959906001, 11/08/2004 05:30:03 MST Questions or comments about this message: please call the Document
Trang 8EN 729-2, Quality requirements for welding —
Fusion welding of metallic materials —
Part 2: Comprehensive quality requirements.
EN 729-3, Quality requirements for welding —
Fusion welding of metallic materials —
Part 3: Standard quality requirements.
EN 729-4, Quality requirements for welding —
Fusion welding of metallic materials —
Part 4: Elementary quality requirements.
EN 29000, Quality management and quality
assurance standards — Guidelines for selection and
use.
EN 29001, Quality systems — Model for quality
assurance in design development, production,
installation and servicing.
EN 29002, Quality systems — Model for quality
assurance in production and installation.
ISO 8402:1986, Quality — Vocabulary.
3 Definitions
For the purpose of this standard the following
definitions apply
3.1
contract
a contract is:
— either the agreed requirements for
constructions ordered by a customer;
— or the manufacturer’s basic specification for
constructions manufactured in series for several
of customers, unknown to the manufacturer at
the time of design and production
the contract is, in both cases, assumed to include
reference to all relevant regulatory requirements
NOTE The role of an independent body is considered to be a
matter which is determined by the contracting parties and/or the
application standard.
3.2
special process
these are processes, the results of which cannot be
fully verified by subsequent inspection and testing
of the product and where, for example, processing
deficiencies may become apparent only after the
product is in use Accordingly, continous monitoring
and/or compliance with documented procedures is
required to ensure that the specified requirements
are met (according to 4.9.2 of EN 29001:1987
and 4.8.2 of EN 29002:1987)
3.3
manufacturing organization
manufacturing organization means welding
workshops and/or sites under the same technical
and quality management
3.4 qualified person
a person whose competence and knowledge has been obtained by education, by training and/or relevant practical experience
3.5 construction
the term “construction” is used for product, structure or any other welded item
3.6 quality system
according to ISO 8402
4 Selection of welding quality requirements
By using this standard it is possible to select the welding quality requirements, to suit the type of welded construction concerned, in accordance with the appropriate parts of EN 729:
— Part 2: Comprehensive quality requirements;
— Part 3: Standard quality requirements;
— Part 4: Elementary quality requirements.
Guidance in the selection is shown in Table 1
Annex A and Annex B give further information on the selection and content of EN 729-2, EN 729-3 and
EN 729-4
Table 1 — Selection of welding quality
requirements Contract welding
requirements Quality requirements
When quality systemsa to
EN 29001 or
EN 29002 is not required use
When quality system to
EN 29001 or
EN 29002 is not required use
comprehensive quality
requirements
EN 729-2a EN 729-2
standard quality requirements EN 729-2
a EN 729-3
elementary quality requirements EN 729-2
a EN 729-4
a Within the scope of EN 29001 and EN 29002 the requirements of EN 729-2 may be minimized to an appropriate level to suit the type of welded construction.
Trang 9EN 729-1:1994
Annex A (informative) Flow diagram for selection of welding quality requirements
Copyright British Standards Institution
Reproduced by IHS under license with BSI - Uncontrolled Copy
Document provided by IHS Licensee=Bureau Veritas/5959906001, 11/08/2004 05:30:03 MST Questions or comments about this message: please call the Document
Trang 10Annex B (informative)
Summary comparison of welding quality requirements with regard to
EN 729-2, EN 729-3 and EN 729-4
Table B.1 — Summary comparison Parts of EN 729 EN 729-2 (comprehensive
quality requirements) EN 729-3 (standard quality requirements) quality requirements) EN 729-4 (elementary Elements
Contract review Full documented review Less extensive review Establish that capability
and information is available
Design review Design for welding to be confirmed
standard Welder, operators Approved to EN 287 or EN 1418
Welding coordination Welding coordination personnel with appropriate
technical knowledge according to EN 719, or persons with similar knowledge
Not required but personal responsibility
of manufacturer Inspection personnel Sufficient and competent personnel to be available Sufficient and
competent, access for third parties, as needed Production equipment Required to prepare, cut, weld, transport, lift, together
with safety equipment and protective cloths No specific requirement Equipment
maintenance Has to be carried out, maintenance plan
necessary
No specific requirements shall be adequate No specific requirement Production plan Necessary Restricted plan necessary No requirement
Welding procedure
specification (WPS) Instructions to be available to welder, see appropriate part of EN 288 No requirement
Welding procedure
approval To appropriate part of EN 288, approved as application standard to contract demands No specific requirement
Work instructions Welding procedure specification (WPS) or dedicated
work instructions to be available No requirement
Batch testing of
consumables Only if specified in contract Not specified No requirement
Storage and handling of
welding consumables As per supplier recommended as minimum
Storage of parent
materials Protection required from influence by the environment; identification shall be maintained No requirement
Post-weld heat
treatment Specification and complete record necessary Confirmation to specification necessary No requirement
Inspection before,
during, after welding As required for specified operations Responsibilities as specified in contract
Non-conformances Procedures shall be available
Calibration Procedures shall be
Identification Required, when
appropriate Required, when necessary Not specified
Quality records Shall be available to meet the rules for product liability As required by contract
Retained for five years minimum