Camry Repair Manual
Trang 2ENGINE MECHANICAL (5S–FE)
SST (Special Service Tools)
Replacer Set
(09201–01060) Valve Guide Bushing Remover &
Replacer 6
& Replacer
Replacer
Camshaft oil seal
Trang 3Tool Set
Crankshaft timing pulley
Crankshaft timing pulley
Crankshaft timing pulley
Crankshaft timing pulley
Trang 4PREPARATION ENGINE MECHANICAL (5S–FE)
56
Crankshaft timing pulley
Crankshaft rear oil seal
Oil pump pulleyCamshaft sub–gear gear
Camshaft sub–gear gear
Trang 5PREPARATION ENGINE MECHANICAL (5S–FE)
PP–5
57
RECOMMENDED TOOLS
etc
Trang 6PREPARATION ENGINE MECHANICAL (5S–FE)
Engine tune–up tester
Heater
Magnetic finger
Micrometer
OBDII scan tool
Piston ring compressor
Piston ring expander
Trang 7PREPARATION ENGINE MECHANICAL (5S–FE)
PP–7
59
SSM (Special Service Materials)
(FIPG)
Camshaft bearing capCylinder head coverSemi–circular plug
THREE BOND 1324 or equivalent
Flywheel or drive plate boltTorque converter clutch bolt
THREE BOND 1344LOCTITE 242 or equivalent
Oil pressure switch
Trang 8ENGINE MECHANICAL (1MZ–FE)
SST (Special Service Tools)
placer 5.5
Trang 9Crankshaft timing pulley
Crankshaft timing pulley
Crankshaft timing pulley
Crankshaft timing pulley
Crankshaft rear oil seal
Trang 10PREPARATION ENGINE MECHANICAL (1MZ–FE)
62
Camshaft sub–gear
Trang 11PREPARATION ENGINE MECHANICAL (1MZ–FE)
PP–11
63
RECOMMENDED TOOLS
hose etc
Trang 12PREPARATION ENGINE MECHANICAL (1MZ–FE)
Engine tune–up tester
Groove cleaning tool
Heater
Magnetic finger
Micrometer
OBDII scan tool
Piston ring compressor
Piston ring expander
Plastigage
Precision straight edge
Ridge reamer
Soft brush
Trang 13PREPARATION ENGINE MECHANICAL (1MZ–FE)
PP–13
65
SSM (Special Service Materials)
(FIPG)
Camshaft bearing capSemi–circular plugCylinder head coverRear oil seal retainer
THREE BOND 1324 or equivalent
Spark plug tubeDrive plate bolt
THREE BOND 1344LOCTITE 242 or equivalent
No.1 idler pulley pivot bolt
Trang 14EMISSION CONTROL (5S–FE)
SST (Special Service Tools)
Trang 15PREPARATION EMISSION CONTROL (5S–FE)
Trang 17SST (Special Service Tools)
Fuel line flare nut
Trang 18PREPARATION SFI (5S–FE)
70
RECOMMENDED TOOLS
etc
Trang 19PREPARATION SFI (5S–FE)
PP–19
71
EQUIPMENT
OBDII scan tool
Torque wrench
Vacuum gauge
Trang 20SST (Special Service Tools)
14 x 17 mm Wrench Set
Fuel line flare nut
Trang 21PREPARATION SFI (1MZ–FE)
PP–21
73
RECOMMENDED TOOLS
hose etc
Trang 22PREPARATION SFI (1MZ–FE)
74
EQUIPMENT
OBD II scan tool
Torque wrench
Vacuum gauge
Trang 23PREPARATION SFI (1MZ–FE)
PP–23
75
SSM (Special Service Materials)
(FIPG)
Intake air control valve
Trang 24SST (Special Service Tools)
Trang 25PREPARATION COOLING (5S–FE)
Trang 26PREPARATION COOLING (5S–FE)
78
EQUIPMENT
Radiator cap tester
Torque wrench
Vernier calipers
Trang 27PREPARATION COOLING (5S–FE)
PP–27
79
COOLANT
Engine coolant w/ Oil cooler
w/o Oil cooler
6.9 liters (7.3 US qts, 6.1 lmp qts)6.2 liters (6.5 US qts, 5.4 lmp qts)
”Toyota Long Life Coolant” or equivalent
Trang 28SST (Special Service Tools)
Trang 29PREPARATION COOLING (1MZ–FE)
Trang 30PREPARATION COOLING (1MZ–FE)
82
EQUIPMENT
Radiator cap tester
Torque wrench
Trang 31PREPARATION COOLING (1MZ–FE)
PP–31
83
COOLANT
Engine coolant 9.2 liters (9.7 US qts, 8.1 lmp qts) ”Toyota Long Life Coolant” or equivalent
Trang 32SST (Special Service Tools)
Trang 33PREPARATION LUBRICATION (5S–FE)
PP–33
85
RECOMMENDED TOOLS
Trang 34PREPARATION LUBRICATION (5S–FE)
Trang 35PREPARATION LUBRICATION (5S–FE)
w/o Oil cooler Drain and refill
w/ Oil filter changew/o Oil filter change
4.3 liters (4.5 US qts, 3.8 lmp.qts)4.2 liters (4.4 US qts, 3.7 lmp.qts)
3.6 liters (3.8 US qts, 3.2 lmp.qts)3.4 liters (3.6 US qts, 3.0 lmp.qts)
API grade SJ, Energy–Conserving or ILSAC tigrade engine oil SAE 5W–30 is the best choicefor your vehicle, for good fuel economy, and goodstarting in cold weather
Trang 36PREPARATION LUBRICATION (5S–FE)
88
SSM (Special Service Materials)
(FIPG)
Oil pan
THREE BOND 1344LOCTITE 242 or equivalent
Oil pressure switch
Trang 37SST (Special Service Tools)
Trang 38PREPARATION LUBRICATION (1MZ–FE)
Trang 39PREPARATION LUBRICATION (1MZ–FE)
PP–39
91
EQUIPMENT
Oil pressure gauge
Torque wrench
Trang 40PREPARATION LUBRICATION (1MZ–FE)
Drain and refill
w/ Oil filter change
w/o Oil filter change
5.2 liters (5.5 US qts, 4.6 lmp qts)
4.7 liters (5.0 US qts, 4.1 lmp qts)4.5 liters (4.8 US qts, 4.0 lmp qts)
API grade SJ, Energy–Conserving or ILSACmultigrade engine oil
SAE 5W–30 is the best choice for your vehicle,for good fuel economy and good starting in coldweather
Trang 41PREPARATION LUBRICATION (1MZ–FE)
PP–41
93
SSM (Special Service Materials)
(FIPG)
Oil pumpNo.1 oil panNo.2 oil pan
THREE BOND 1344LOCTITE 242 or equivalent
Oil pressure switch
Trang 43PREPARATION IGNITION (5S–FE)
PP–43
95
EQUIPMENT
Spark plug cleaner
Trang 45PREPARATION IGNITION (1MZ–FE)
PP–45
97
EQUIPMENT
Spark plug cleaner
Trang 46SST (Special Service Tools)
Trang 47PREPARATION STARTING (5S–FE)
Trang 48PREPARATION STARTING (5S–FE)
100
EQUIPMENT
Trang 49SST (Special Service Tools)
Trang 50PREPARATION STARTING (1MZ–FE)
Trang 51PREPARATION STARTING (1MZ–FE)
PP–51
103
EQUIPMENT
Trang 52SST (Special Service Tools)
Cone Replacer
Rotor rear bearing cover
Puller
Rectifier end frame
Set
Trang 53PREPARATION CHARGING (5S–FE)
Trang 54PREPARATION CHARGING (5S–FE)
106
EQUIPMENT
Belt tension gauge
Torque wrench
Trang 55SST (Special Service Tools)
Cone Replacer
Rotor rear bearing cover
Puller
Rectifier end frame
Set
Trang 56PREPARATION CHARGING (1MZ–FE)
Trang 57PREPARATION CHARGING (1MZ–FE)
Belt tension gauge
Torque wrench
Trang 58SST (Special Service Tools)
Trang 59PP0HD–01–
Trang 60PP0HE–01–
Trang 61MANUAL TRANSAXLE (E153)
SST (Special Service Tools)
Bearing Cone Replacer
Output shaft rear bearing
Bearing Replacer
No.2 hub sleeve3rd gearInput shaft rear bearing
Replacer
Input shaft oil seal
Differential case tapered rollerbearing outer race
Trang 62No.3 clutch hub
Trang 63PREPARATION MANUAL TRANSAXLE (E153)
Trang 64PREPARATION MANUAL TRANSAXLE (E153)
Trang 65PREPARATION MANUAL TRANSAXLE (E153)
PP–65
117
LUBRICANT
Manual transaxle oil
(w/ Differential oil) 4.2 liters (4.4 US qts, 3.7 Imp qts)
API GL–4 or GL–5SAE 75W–90
Trang 66SST (Special Service Tools)
Output shaft front bearing
Output shaft front bearing
09316–60011 Transmission & Transfer Bearing
Replacer
Differential side bearing
Tool Set
retainer oil sealDifferential case oil seal(Transaxle case side)
retainer oil sealDifferential case oil seal(Transaxle case side)
Replacer
Input shaft rear bearing
Trang 67Input shaft front oil seal
No.3 clutch hub
retainer oil sealDifferential side bearingouter race
Trang 68PREPARATION MANUAL TRANSAXLE (S51)
Trang 69PREPARATION MANUAL TRANSAXLE (S51)
Trang 70PREPARATION MANUAL TRANSAXLE (S51)
122
LUBRICANT
Manual transaxle oil
(w/ Differential oil) 2.6 liters (2.7 US qts, 2.3 lmp qts)
API GL–4 or GL–5SAE 75W–90
Trang 71AUTOMATIC TRANSAXLE (A140E)
SST (Special Service Tools)
Tool Set
Pressure Gauge Set
Trang 72PREPARATION AUTOMATIC TRANSAXLE (A140E)
124
RECOMMENDED TOOLS
Trang 73PREPARATION AUTOMATIC TRANSAXLE (A140E)
Trang 74PREPARATION AUTOMATIC TRANSAXLE (A140E)
ATF D–II or DEXRON®III (DEXRON®II)Differential oil 1.6 liters (1.7 US qts, 1.4 Imp.qts) ATF D–II or DEXRON®III (DEXRON®II)
Trang 75AUTOMATIC TRANSAXLE (A541E)
SST (Special Service Tools)
09223–15020 Oil Seal & Bearing Replacer
09316–60011 Transmission & Transfer Bearing
Replacer
RH side bearing
Tool Set
Pressure Gauge Set
Line pressure
Trang 76PREPARATION AUTOMATIC TRANSAXLE (A541E)
128
RECOMMENDED TOOLS
Trang 77PREPARATION AUTOMATIC TRANSAXLE (A541E)
PP–77
129
EQUIPMENT
Dial indicator or dial indicator with magnetic base Drive plate
Hexagon Wrench (10 mm)
Torque wrench
OBD II scan tool
Trang 78PREPARATION AUTOMATIC TRANSAXLE (A541E)
130
LUBRICANT
Automatic transaxle fluid
(w/o Differential oil)
Dry fill
Drain and refill
8.0 liters (8.5 US qts, 7.0 Imp qts)3.9 liters (4.1 US qts, 3.4 Imp qts)
ATF D–II or DEXRON®III (DEXRON®II)
Trang 79SUSPENSION AND AXLE
SST (Special Service Tools)
Replacer
Front drive shaft
Replacer
Front drive shaft
09316–60011 Transmission & Transfer Bearing
Front drive shaft
Trang 80Front drive shaft
(09608–02021) Bolt & Nut
Rear axle hub
Front suspension
Rear suspension
Front drive shaft
Trang 82PREPARATION SUSPENSION AND AXLE
Trang 83PREPARATION SUSPENSION AND AXLE
Trang 84PREPARATION SUSPENSION AND AXLE
Outboard joint grease Color=Black
Inboard joint grease Color=Yellow ocher
140 – 160 g (5.5 – 6.3 oz.)
185 – 215 g (7.3 – 8.5 oz.)1MZ–FE:
Outboard joint grease Color=Black
Inboard joint grease Color=Gray
Joint sideBoot side
105 – 125 g (3.7 – 4.4 oz.)
142.5 – 157.5 g (5.0 – 5.6 oz.)52.5 – 57.5 g (2.1 – 2.3 oz.)
Trang 85SST (Special Service Tools)
Wrench
Sub–harness
DENSO type ABS,ABS & TRAC type
DENSO type ABS
”L”
DENSO type ABS,ABS & TRAC type
Trang 86PREPARATION BRAKE
138
”P”
ABS & TRAC type
Trang 87PP0I8–01–
Trang 88PP0I9–03–
Trang 89PP0IA–01–
Trang 90SST (Special Service Tools)
09612–00012 Rack & Pinion Steering Rack
Housing Stand
PS gear
14 x 17 mm Wrench Set
PS vane pump
PS gear
Trang 91Set
Trang 94PP0DC–03–
Trang 95Torque wrench
Trang 96PREPARATION STEERING
148
LUBRICANT
Power steering fluid
Trang 97PS gear
Trang 98SUPPLEMENTAL RESTRAINT SYSTEM
SST (Special Service Tools)
Trang 99PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM
PP–99
151
RECOMMENDED TOOLS
Trang 100PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM
152
EQUIPMENT
Torque wrench
Bolt: Length: 35 mm (1.38 in.) Pitch: 1.0 mm (0.039 in.)
Tire Width: 185 mm (7.28 in.) Inner diam.: 360mm (14.17 in.) Airbag disposal
Tire with disc wheel Width: 185 mm (7.28 in.)
Trang 101SST (Special Service Tools)
Trang 102PREPARATION BODY ELECTRICAL
154
RECOMMENDED TOOLS
steering wheel pad
steering wheel pad
Trang 103PREPARATION BODY ELECTRICAL
Torque wrench
Trang 104SST (Special Service Tools)
Bar Tool
Trang 105Adhesive
Cleaner
Rope (no projections, difficult to break) Seat belt pretensioner disposal
Tire Width: 185 mm (7.28 in.)
Inner diam: 360 mm (14.17 in.) Seatbelt pretensioner disposal
Tire with disc wheel Width: 185 mm (7.28 in.)
Inner diam 360 mm (14.17 in.) Seat belt pretinsioner disposal
Trang 106PP0MW–01–
Trang 107SST (Special Service Tools)
Trang 108PREPARATION AIR CONDITIONING
160
Trang 109PREPARATION AIR CONDITIONING
PP–109
161
RECOMMENDED TOOLS
Trang 110PREPARATION AIR CONDITIONING
Trang 111PREPARATION AIR CONDITIONING
PP–111
163
LUBRICANT
When replacing condenser 40 – 50 cc (1.4 – 1.7 fl.oz.)
When replacing evaporator 40 – 50 cc (1.4 – 1.7 fl.oz.)
When replacing compressor 120 cc (4.1 fl.oz.)
Trang 117Spark plug cleaner
Trang 118SUSPENSION AND AXLE
SST (Special Service Tools)
(09608–02021) Bolt & Nut
Replacer
Bearing Replacer
Trang 120PREPARATION SUSPENSION AND AXLE
EQUIPMENT
Digital indicator with magnetic base
Torque wrench
Trang 121Outboard joint grease Color=Black
Inboard joint grease Color=Yellow ocher
100 – 120 g (3.5 – 4.2 oz.)
125 – 155 g (4.4 – 5.5 oz.)
Trang 122SST (Special Service Tools)
Trang 124PREPARATION BODY ELECTRICAL
Trang 125Hog ring pliers
Trang 126PREPARATION BODY
LUBRICANT
Trang 127PP–16
–
PREPARATION BODY
SSM (Special Service Materials)
or equivalent