An Expert System of Die Design for Multi Stage Deep Drawing Process Procedia Engineering 173 ( 2017 ) 1650 – 1657 1877 7058 © 2017 The Authors Published by Elsevier Ltd This is an open access article[.]
Trang 1Procedia Engineering 173 ( 2017 ) 1650 – 1657
1877-7058 © 2017 The Authors Published by Elsevier Ltd This is an open access article under the CC BY-NC-ND license
( http://creativecommons.org/licenses/by-nc-nd/4.0/ ).
Peer-review under responsibility of the organizing committee of Implast 2016
doi: 10.1016/j.proeng.2016.12.257
ScienceDirect
WK,QWHUQDWLRQDO6\PSRVLXPRQ3ODVWLFLW\DQG,PSDFW0HFKDQLFV,PSODVW
$Q([SHUW6\VWHPRI'LH'HVLJQIRU0XOWL6WDJH'HHS'UDZLQJ
3URFHVV
a
Research Scholar, R K University, Rajkot, Gujarat, India
b
Assistant Vice President, Reliance Industries, Ahmedabad, Gujarat, India
$EVWUDFW
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
7KH$XWKRUV3XEOLVKHGE\(OVHYLHU/WG
3HHUUHYLHZXQGHUUHVSRQVLELOLW\RIWKHRUJDQL]LQJFRPPLWWHHRI,PSODVW
Keywords:([SHUW6\VWHP'LH'HVLJQ0XOWLVWDJH'HHSGUDZLQJ
E-mail address:PUVPUEKDWW#\DKRRLQ
© 2017 The Authors Published by Elsevier Ltd This is an open access article under the CC BY-NC-ND license
( http://creativecommons.org/licenses/by-nc-nd/4.0/ ).
Peer-review under responsibility of the organizing committee of Implast 2016
Trang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
)LJ7\SLFDOH[DPSOHRI'HHS'UDZLQJ3URFHVV>@
1RUPDOO\H[SHUWV\VWHPLVWKHFROOHFWLYHEXQFKRIFRPSXWHUSURJUDPZKLFKFRQWDLQVVNLOOVH[SHUWLVHH[SHULHQFH DQGRUDQDO\WLFDORIKXPDQH[SHUWV/RJLVWLFVPHGLFDODFFRXQWDQF\ILVKHULHVHWFGRPDLQVDUHDOUHDG\SURYHQWKH LPSRUWDQFHRIWKHNQRZOHGJHDQGUXOHEDVHGV\VWHPV)URPODVWGHFDGHIHZUHVHDUFKHUVVWDUWHGZRUNLQJRQGLIIHUHQW PDQXIDFWXULQJSURFHVVOLNHFDVWLQJZHOGLQJIRUPLQJDQGPDFKLQLQJXVLQJH[SHUWV\VWHP*KDWUHKQDEDQG$UH]RR
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¶V HTXDWLRQ EDVHG GLH GHVLJQ IRU GHHS GUDZLQJ XVLQJ FRPSXWHUIOXLGG\QDPLFVZLWKKLJKSUHVVXUHGZDWHUMHW,QWKHLUH[SHULPHQWWKH\KDYHXVHGZDWHUMHWLQVWHDGRIRLORU RWKHUVOXEULFDWLRQ
+RZHYHUFHUWDLQLVVXHVLQGHVLJQLQJRIPXOWLVWDJHGHHSGUDZLQJGLHDUHXQWRXFKHG)XUWKHUWKLVSOD\VYLWDOUROH IRUPLFURVPDOODQGPHGLXPVFDOHHQWHUSULVHV%HFDXVHGLHGHVLJQLQJLVWKHFRPELQDWLRQRINQRZOHGJHVFLHQFHDQG DUW$OVRWKHFRQILJXUDWLRQVRIGLHVDUHYDU\LQJZLWKGLIIHUHQWZRUNPDWHULDODQGJHRPHWULFDOFRQGLWLRQV7KHUHIRUH VNLOOHGPDQSRZHULVUHTXLUHGIRUWKHGLHGHVLJQLQJ7KLVOLPLWDWLRQLVDGGUHVVHGE\GHYHORSLQJWKHH[SHUWV\VWHPIRU PXOWLVWDJHGHHSGUDZLQJSURFHVV
Trang 3
,Q SUHVHQW VWXG\ UXOHV DQG NQRZOHGJH KDYH EHHQ HPSOR\HG LQ D V\VWHPDWLF PDQQHU 7KH DUFKLWHFWXUH RI WKH H[HFXWLRQ IORZ LV JLYHQ LQ )LJ 7KH NQRZOHGJH RI GLH GHVLJQ H[SHUWV LQGXVWU\ DFDGHPLD DQG SURIHVVLRQV DUH FRQYHUWHGLQWR³,)´ ³7+(1´UXOHV(DUOLHUH[SHUWV\VWHPVKDGGHYHORSHGIRUPHWDOVWDPSLQJGLHDQGSURJUHVVLYH GLHVHWGHVLJQXVLQJ³,)´DQG³7+(1´UXOHV>@+HQFH³,)´DQG³7+(1´UXOHVDUHEHLQJXVHGLQSUHVHQWVWXG\ 7KH PDLQ UXOHV DUH IHWFKHG IURP LQGXVWU\ H[SHUWV 6KUHH 1DYNDU 0HWDOV $KPHGDEDG ,QGR*HUPDQ 7RRO 5RRP
$KPHGDEDG7DWD7HFKQRORJLHV3XQHHWF7KHVDPSOHVRI³,)´DQG³7+(1´UXOHVDUHSURYLGHGLQWKH7DEOH
)LJ6\VWHPDUFKLWHFWXUHIUDPHZRUN
7DEOH6DPSOH5XOHV
5XOH FXUUHQWVKDSHLVFXSRIRUHOHPHQWKHLJKW
ZLGWKDQGGLDPHWHU
SUHYLRXVVKDSHLVDFLUFXODUEODQN
SODWH
5XOH 7KH ZRUN PDWHULDO VWDUWV VOLGLQJ ZLWK WKH SXQFK
KHDGLQWKHGLHERWWRP
VWUHWFKLQJRIWKHPDWHULDOLQLWLDWHV
5XOH GUDZFRPSOHWHGEXWXQZDQWHGJHRPHWULFDOVKDSH
SUHGLFWHG
SUHGLFWHGDGHIHFW
5XOH SXQFKFDQQRWWUDYHOPRUHWKDQSXQFKVL]H GHIRUPDWLRQFDQQRWEHFRPSOHWHG
5XOH PXOWLVWDJHGHHSGUDZLQJLVLQWURGXFH /'5KDVWRORRNDIWHUIRULQWHUPHGLDWHGSDVV
H[FHSWODVWSDVV
5XOH EXFNLQJDQGRUZULQNOLQJH[KLELWV UHGXFHFRPSUHVVLYHVWUHVVHV
5XOH WKLFNQHVVUDWLR75IRUZULQNOLQJSKHQRPHQRQ
x 9HU\WKLQ
x 7KLQ
x 0RGHUDWH
x 7KLFN
x 75
x 75
x 75
x 75!
5XOH 'LHUDGLXV
x 6WHHO
x 6WDLQOHVV6WHHORU$OXPLQXP
x WRWLPHWKLFNHUWKDQPDWHULDO x WRWLPHWKLFNHUWKDQPDWHULDO
Trang 45XOH 3XQFK5DGLXV
x 6WHHO
x 6WDLQOHVV6WHHORU$OXPLQXP
x WRWLPHWKLFNHU
x WRWLPHWKLFNHU
,W LQFOXGHV WKH LQSXW SDUDPHWHUV OLNH FXS W\SH KHLJKW WKLFNQHVV FXS GLDPHWHU PDWHULDO W\SH DQG PDWHULDO SURSHUWLHV \LHOG VWUHVV DQG XOWLPDWH WHQVLOH VWUHVV 7KHVH LQSXWV DUH LQFRUSRUDWHG ZLWK UXOHV XVLQJ 9%1(7 DQG
$872&$' WR GHULYH WKH RXWSXWV 7KH RXWSXW FRQWDLQV %ODQN GLDPHWHU ,W FDQ EH GHULYHG EDVHG RQ HTXDWLRQ PDQXDOO\>@
:KHUHh KHLJKWRIFXSPPd GLDPHWHURIFXSPPDQGD GLDPHWHURIEODQNPP
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
:KHUHF max PD[LPXPGUDZLQJIRUFH1t LQLWLDOEODQNWKLFNQHVVPPV u XOWLPDWHVWUHQJWK03D
D GLDPHWHURIEODQNPPDQGdp SXQFKGLDPHWHUPP
([HFXWLRQDQG5HVXOWV
7KHV\VWHPLVXVHUIULHQGO\DVIDUDV*8,*UDSKLF8VHU,QWHUIDFHLVFRQFHUQ:KLOHH[HFXWLRQILUVWRIDOOLQSXWV DUHUHTXLUHGWREHLQVHUWHG7KHGLDPHWHURIFXSFXSKHLJKWDQGLQLWLDOWKLFNQHVVRIWKHZRUNPDWHULDODUHUHTXLUHGWR EHSURYLGHGDVVKRZQLQ)LJD/DWHUWKHPDWHULDOSURSHUWLHVDUHUHTXLUHGWREHIHGDVSHU)LJE
)LJ,QSXWGHILQLWLRQDSURGXFWEPDWHULDO
Trang 53UHVHQWO\ WKLV V\VWHP LV PDGH IRU WKUHH GLIIHUHQW W\SHVRIPDWHULDO LH PLOG VWHHO VWDLQOHVV VWHHO DQG DOXPLQXP 7KH PDWHULDOV SURSHUWLHV DUH UHTXLUHG WR ILOO DUH \LHOG VWUHVV DQG XOWLPDWH VWUHVV &RUUHVSRQGLQJ RWKHU PDWHULDO SURSHUWLHVLHGHQVLW\SRLVRQVUDWLRHODVWLFOLPLWHWFDUHDOUHDG\XVHGGXULQJWKHSURJUDPPLQJ+HQFHYHU\IHZ GDWD DUH UHTXLUHG IRU LQLWLDWLRQ /DWHU GXULQJ WKH H[HFXWLRQ VWDJH WKH EODQN GLDPHWHU LV ILUVW FDOFXODWHG )LJ D
%ODQNGLDPHWHULVYHU\LPSRUWDQWEHFDXVHLWKDVWREHFXWIURPODUJHPHWDOFRLOV7KXVDFFXUDWHEODQNGLDPHWHUZLOO UHGXFHWKHPDWHULDOZDVWDJHLQORQJUXQ)XUWKHUWKHFOHDUDQFHLVFDOFXODWHGDVVKRZQLQ)LJE7KHDFFXUDF\RI WKHFOHDUDQFHUHGXFHVWKHFKDQFHVRIGHIHFWVOLNHZULQNOLQJLQZDOOVFUDWFKHVH[FHVVLYHWKLQQLQJHWFSXQFKDQGGLH SURILOHVDUHDOVREHLQJFDOFXODWHG,WLVUHTXLUHGWRSURYLGHVRPHDPRXQWRIILOOHWRQWKHFRUQHUVRISXQFKDQGWRROWR DYRLGFXWWLQJDFWLRQGXULQJSURFHVV
)LJ'HWHUPLQDWLRQRIDEODQNGLDPHWHUFOHDUDQFHDQGSXQFK GLHSURILOHEQXPEHURIGUDZV
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
)LQDOO\WKHGHWDLOHGPDQXIDFWXULQJGUDZLQJRIWKHSXQFKDQGGLHIRUDOOGUDZVDUHGHYHORSHGLQWRWKH$872&$' )LJ7KHVHGUDZLQJFDQEHGLUHFWO\XVHGIRUPDQXIDFWXULQJRIWRROLQJ6XFKZD\LQGLUHFWFRVWVFDQEHUHGXFHG
$OVRWKHHQWHUSULVHFDQEHDEOHWRVXUYLYHLQIORDWLQJPDUNHWGHPDQG
6XPPDU\
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
Trang 6
)LJ(VWLPDWLRQRISXQFKGLDPHWHUGLHGLDPHWHUSXQFKORDGEODQNKROGHUORDGDQGWRWDOORDG
)LJ(YDOXDWLRQRIPDQXIDFWXULQJGUDZLQJRIWRROLQJIRUGLIIHUHQWGUDZV
Trang 7
7KH DXWKRUV DUH VLQFHUHO\ WKDQNIXO WR WKH VWDII RI 1DYNDU 0HWDOV $KPHGDEDG ,QGR*HUPDQ 7RRO 5RRP
$KPHGDEDG7DWD7HFKQRORJLHV3XQHIRUSURYLGLQJWKHGDWDIRUWKHSUHVHQWVWXG\
$SSHQGL[$
Private Sub userForm_Activate()
drawN.Text = ""
t1.Text = ""
t2.Text = "Simulation (KN)"
t3.Text = "Formulation (KN)"
drawN.Text = Form4.number_t.Text
Pai = 3.14159265359
D = Val(Form3.blankd_t.Text)
Dd = Val(Form1.diameter_t.Text)
blankD1 = D
t = Val(Form1.thickness_t.Text)
blankT1 = t
height1_t = Form4.height1_t
ClearanceV = Val(Form3.clearance_t.Text)
h = Val(Form1.height_t.Text)
ShearM = Val(Form2.ultimate_t.Text)
Select Case (Val(drawN.Text))
Case 2:
i1.Enabled = True: f1.Enabled = True
t1.Enabled = True
If Form2.Combo1.ListIndex = 0 Then
D1 = Round(D / 1.6, 2)
dieD1 = D1 + (2 * ClearanceV)
punchD1 = D1
Fmax = Round(Pai * D1 * t * ShearM * ((D / D1) - 0.7) / 1000, 2)
t1.Text = Fmax
D2 = Dd
dieD2 = D2 + (2 * ClearanceV)
punchD2 = D2
Fmax = Round(Pai * D2 * t * ShearM * ((D1 / D2) - 0.7) / 1000, 2)
t2.Text = Fmax
ElseIf Form2.Combo1.ListIndex = 1 Then
D1 = Round(D / 1.5, 2)
dieD1 = D1 + (2 * ClearanceV)
punchD1 = D1
Fmax = Round(Pai * D1 * t * ShearM * ((D / D1) - 0.7) / 1000, 2)
t1.Text = Fmax
D2 = Dd
dieD2 = D2 + (2 * ClearanceV)
Trang 8punchD2 = D2
Fmax = Round(Pai * D2 * t * ShearM * ((D1 / D2) - 0.7) / 1000, 2)
t2.Text = Fmax
ElseIf Form2.Combo1.ListIndex = 2 Then
D1 = Round(D / 1.667, 2)
dieD1 = D1 + (2 * ClearanceV)
punchD1 = D1
Fmax = Round(Pai * D1 * t * ShearM * ((D / D1) - 0.7) / 1000, 2)
t1.Text = Fmax
D2 = Dd
dieD2 = D2 + (2 * ClearanceV)
punchD2 = D2
Fmax = Round(Pai * D2 * t * ShearM * ((D1 / D2) - 0.7) / 1000, 2)
t2.Text = Fmax
End If
End Sub
5HIHUHQFHV
>@':3DWWHUVRQ,QWURGXFWLRQWR$UWLILFLDO,QWHOOLJHQFHDQG([SHUW6\VWHPVILUVWHG3UDQWLFH+DOO,QGLD
>@5-%KDWW05%KDWW)/'FUHDWLRQIRU66XVLQJH[SHULPHQWV LW¶VYDOLGDWLRQXVLQJ+\SHU)RUPLQ6LPXODWLRQ'ULYHQ,QQRYDWLRQ +7&WHFKQRORJ\&RQIHUHQFH$OWDLUSS
>@0*KDWUHKQDE\%$UH]RR$IXOO\DXWRPDWHGQHVWLQJDQGSLORWLQJV\VWHPIRUSURJUHVVLYHGLHV-0DWHU3URFHVV7HFKQRO
>@70'DOH:$<RXQJ53-XGG$UXOHEDVHGDSSURDFKWRSUHGLFWIRUJLQJYROXPHIRUFRVWHVWLPDWLRQGXULQJSURGXFWGHVLJQ,QW-$GY 0DQXI7HFKQRO
>@ 9HHUD%DEX 5 *DQHVK 1DUD\DQDQ * 6DUDYDQD XPDU $Q H[SHUW V\VWHP IRU SUHGLFWLQJ WKH GHHS GUDZLQJ EHKDYLRU RI WDLORU ZHOGHG EODQNV([S6\VZLWK$SSOL
>@//-LDQJ1<RQJ/+7DQJ+<RQJ)DXOW'LDJQRVLV([SHUWV\VWHPRI$XWRPRELOH(QJLQH%DVHGRQ1HXUDO1HWZRUNV.H\(QJ0DWHU
>@,0XPWD],+6HOYL))LQGLN27RUNX,+&HGLPRJOX$QH[SHUWV\VWHPEDVHGPDWHULDOVHOHFWLRQDSSURDFKWRPDQXIDFWXULQJ0DWHUDQG 'HV
>@0/XLV77UHYLQR*,QGLUD(6DOD]DU%*2UWL]53$OHMR$QH[SHUWV\VWHPIRUVHWWLQJSDUDPHWHUVLQPDFKLQLQJSURFHVVHV([S6\V ZLWK$SSOL
>@/7XGRU$0RLVH$XWRPDWLFH[SHUWV\VWHPIRUIX]]\FRQWURORIURERWWUDMHFWRU\LQMRLQWVSDFHLQ0HFKDWURQLFVDQG$XWRPDWLRQ,&0$ ,(((,QWHUQDWLRQDO&RQIHUHQFHSS
>@ < +RULNRVKL 7 XERNL 0 0XUDWD 0DWVXL 0 7VXERNXUD 'LH GHVLJQ IRU GHHS GUDZLQJ ZLWK KLJKSUHVVXUHG ZDWHU MHW XWLOL]LQJ FRPSXWHUIOXLGG\QDPLFVEDVHGRQ5H\QROGVHTXDWLRQ-0DWHU3URFHVV7HFKQRO
>@6.XPDU56LQJK$QLQWHOOLJHQWV\VWHPIRUVHOHFWLRQRIGLHVHWRIPHWDOVWDPSLQJSUHVVWRRO-0DWHU3URFHVV7HFKQRO
>@6.XPDU56LQJK$ORZFRVWNQRZOHGJHEDVHV\VWHPIUDPHZRUNIRUSURJUHVVLYHGLHGHVLJQ-0DWHU3URFHVV7HFKQRO
>@:)+RVIRUG50&DGGHOO0HWDOIRUPLQJPHFKDQLFVDQGPHWDOOXUJ\ILUVWHG&DPEULGJH8QLYHUVLW\3UHVV
>@$*KRVK$.0DOLN0DQXIDFWXULQJVFLHQFHVHFRQGHG(DVW:HVW3UHVV3YW/WG
...Peer-review under responsibility of the organizing committee of Implast 2016
Trang 2*HQHUDOO\VKHHWPHWDOIRUPLQJSURFHVVLVGRQHZLWKWKHXVHRIGLHSXQFKEODQNZRUNSLHFHKROGHUDQGGUDZEHDG... VNLOOHGPDQSRZHULVUHTXLUHGIRUWKHGLHGHVLJQLQJ7KLVOLPLWDWLRQLVDGGUHVVHGE\GHYHORSLQJWKHH[SHUWV\VWHPIRU PXOWLVWDJHGHHSGUDZLQJSURFHVV
Trang 3
,Q SUHVHQW VWXG\ UXOHV... WRWLPHWKLFNHUWKDQPDWHULDO x WRWLPHWKLFNHUWKDQPDWHULDO
Trang 45XOH 3XQFK5DGLXV
x