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AISG 4 Cores Cable Specification V2.0

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Tiêu đề PVC outdoor AISG cable specification V2.0
Tác giả Huawei Technologies Co., Ltd.
Thể loại Specification
Năm xuất bản 2014
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Số trang 4
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AISG 4 Cores Cable Specification V2 0 华为技术有限公司 Huawei Technologies Co , Ltd 版权所有 侵权必究 All rights reserved AISG Cable Specification PVC Outdoor AISG Cable Specification V2 0 Security Le[.]

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华为技术有限公司

Huawei Technologies Co., Ltd

版权所有 侵权必究

All rights reserved

AISG Cable Specification

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Reference Standard /

Rated Voltage 300V

Working Temperature Range -40 ℃ ~75 ℃

Min Installation Temperature 0 ℃

Storage Temperature Range -40 ℃ ~50 ℃

Applications PVC Outdoor AISG Cable

1 Cross Section

2 Configurations

2.1 Conductor

2.1.1 Conductor A

Material: Annealed Bare Copper

AWG Size: 24AWG

Conductor Diameter (with tolerance):19/0.127mm±0.004mm

2.1.2 Conductor B

Material: Annealed Bare Copper

AWG Size: 18AWG

Conductor Diameter (with tolerance): 42/0.15mm±0.004mm

2.2Insulation

2.2.1 Insulation A

Material: PP

Normal Thickness: 0.38mm

Min Thickness: 0.32mm

Concentric Ratio: ≥85%

Insulation Diameter (with tolerance): 1.40mm±0.05mm

Insulation Color: White (Pantone Warm Gray 1C), Blue (Pantone 3005U)

2.2.2Insulation B

Material: PP

Normal Thickness: 0.32mm

Min Thickness: 0.29mm

Concentric Ratio: ≥85%

Insulation Diameter (with tolerance): 1.80mm±0.05mm

Insulation Color: Red (Pantone 1797C), Orange (Pantone 164C)

2.3 Twisted Form

Pair-twisted

Twist cores: Insulation A

2.4 Twisted Lay Range

Not more than 35mm

2.5 Cabling

Pairs Number: 1 Pairs + 2C

Cabling Lay Length: not more than 100mm

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2.6 Wrapping Shield

Material: Single side Al Foil which electric side toward outside

Thickness of Al Foil: not less than 0.06mm

Thickness of Al: not less than 0.03mm

Overlapping: ≥25%

2.7 Wire Shield

Shield Form: Braid

Material: Annealed Tinned Copper

Single Wire Diameter (with tolerance): 0.12mm±0.003mm

Coverage: ≥75%

2.8 Outer Jacket

Material: PVC

Oxygen Index: OI≥30

Hardness: 78±3 Shore A

Jacket Diameter (with tolerance):7.4±0.2mm

Normal Thickness: 1.0mm

Min Thickness: 0.85mm

Concentric Ratio: ≥80%

Outer Jacket Color: Black (Pantone Black 3C)

The color not mentioned should meet IEC60304

Chromatic aberration (|△E|): ≤4.0

3 Marking

3.1 The Surface markings should include following contents:

a) Certification Information (e.g CE or UL E number)

b) Manufacture Name

c) Cable type and spec

d) Rated Temperature Information

e) Flammability Information

f) Month/Day/Year ( e.g 02-20-2010 )

g) Length: XXXX m

h) Other necessary contents (Optional)

3.2 The surface markings words of the cable which should accord with the corresponding regulation of the standard GB6995.1 (eqv IEC 60304) should be clear and natty, have no overprint and lack of printing The marking words which color should not be transferred should be affixed with the cable jacket tightly

3.3 The surface markings words should be so clear to identify when they are wiped 10 times gently by water-immersed absorbent cotton or cotton

4 Mechanical and Physical Characteristics

4.1 Conductor

Tensile Strength: not less than 200MPa

Elongation: not less than 15%

4.2 Insulation

4.2.1 Before Aging

Tensile Strength: not less than 10MPa

Elongation: not less than 300%

4.2.2 After Aging

Aging Condition: 100℃±2℃, 168h

Tensile Strength: not less than 10MPa

Elongation: not less than 300%

4.3 Insulation Hot Shrink

Conditions: 100℃±2℃, 1h

Shrink Value: ≤5%

4.4 Insulation Low Temperature Bend

Conditions: -40℃±2℃, 1h

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Result: no crack

4.5 Outer Jacket

4.5.1 Before Aging

Tensile Strength: not less than 12.5MPa

Elongation: not less than 125%

4.5.2 After Aging

Aging Condition: 100℃±2℃, 168h

Tensile Strength Variation: not more than 20%

Elongation Variation: not more than 20%

4.5.3 After Aging (Sunlight aging, 300h)

Tensile Strength Variation: not more than 15%

Elongation Variation: not more than 15%

4.5.4 After Aging (Sunlight aging, 720h)

Tensile Strength Variation: not more than 20%

Elongation Variation: not more than 20%

4.6 Cold Bend Test

Conditions: -40℃±2℃, 5h

Overall Diameter: not more than 12.5mm

Result: no crack

4.7 Cold Elongation Test

Conditions: -35℃±2℃

Overall Diameter: more than 12.5mm

Elongation: ≥20%

4.8 High Temperature Bend Test

Conditions: 130℃±2℃, 1h and 70℃±2℃, 5h

Result: no crack

4.9 Double 85 Test

Conditions: 85℃±2℃, 85%±5%, 1000h

Result: No crack

4.10 Flammability

VW-1

5 Electrical Characteristics

5.1 Conductor DC Resistance

Conductor A:≤80 Ω/Km

Conductor B: ≤26 Ω/Km

5.2 Insulation Resistance

Between wires: ≥5000 MΩ.km

5.3 Dielectric Strength

DC 1500V 1min

5.4 Characteristic Impedance

1MHz~100MHz: 100Ω±20Ω

6 Environment Requirements

Meet the standard of RoHS and REACH

7 Safety Certify (Notes: Safety certification which the cable need to passed.)

UL Certification

8 Edition Record

2012-08-06 Guo Pengtao 1.0 -

2014-09-10 Liangzhenxing/00174265 2.0

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